Statement of Agreed Facts
10 A statement of agreed facts, in the following terms (omitting formal parts), was admitted into evidence:
5. Prior to commencing trading at the premises on 14 December 1992, Lyndhurst entered into a 20 year license agreement with the First Defendant (the "License Agreement") and a concurrent 20 year lease agreement for the premises with the Second Defendant (the "Lease Agreement"), a wholly owned subsidiary of the First Defendant.
6. The Licence Agreement set out the grant of the license to Lyndhurst to use the "McDonald's System" and granted Lyndhurst certain rights and imposed on Lyndhurst certain obligations.
7. Paragraph 6 of the License Agreement set out the undertakings and obligations of Lyndhurst to the First Defendant. Lyndhurst, under the terms of the License Agreement, undertook to comply with every component of the "McDonald's System". The "McDonald's System" includes a designated menu of food and beverage products; uniform specifications; preparation methods; quality and appearance; and uniform facilities and services.
8. Paragraph 6.01(1) required Lyndhurst to adopt and use the formulae, methods and policies contained in the business manuals including training and cleaning procedures provided by the First Defendant. The License Agreement requirement to implement certain methods and policies contained in business manuals supplied by the First Defendant is intended by the First Defendant to provide a minimum standard only. The licensees of the McDonald's System were also required by both the License (CI 6.01(I)) and Lease (CI 3.08) Agreements, at their own expense to comply with all Federal, State and Local Laws, including the Occupational Health and Safety Act. For that purpose:
a) The licensees remained at liberty to introduce such other policies and procedures as were necessary to satisfy these obligations.
b) The licensees consult directly with suppliers and independent contractors.
9. Paragraph 6.01(c) of the Licence Agreement required Lyndhurst to use kitchen fixtures, lighting and other equipment, seating and signs in accordance with equipment specifications and layout designated by the First and Second Defendants. These aspects of the McDonald's Family Restaurants were specified by the Second Defendant based on advice that it receives from various specialist advisers and suppliers.
10. The "McDonald's System" is an extensive system which attempts to govern the minimum standards of operation of McDonald's Family Restaurants. The system includes the provision by the first defendant to licensees of maintenance guidelines and checklists for plant in a documented format to assist the licensees in complying with their statutory obligations. Similar to the design aspects of the Restaurants, these guidelines and checklists (including MRC 11A below) are developed in conjunction with specialist advice from suppliers to McDonald's and the Licensees, including Taylor Company Incorporated.
11. It is alleged by the First Defendant that on or about 14 June 1994, that it provided to licensee's a document known as Planned Maintenance (PM) Card 81. Lyndhurst alleges that it did not receive PM Card 81.
12. While PM Card 81 set outs the procedures to be followed for the maintenance of portable electrical equipment and in particular a system for checking power leads for damage to the insulation, it failed to:
a) Identify the risk associates (sic) with the movement of portable electrical equipment associated with this maintenance.
b) Provide adequate information to allow for the identification and management of electrical hazards, such as the risk of mechanical injury to cables and other electrical components by frequent movement.
13. However, the First Defendant prior to the accident below supplied documentation for the cleaning of the Clamshell Grill to Lyndhurst. The documentation provided by the First Defendant to Lyndhurst included a document known as Maintenance Requirement Card 11A - "Clean Behind Grills" ("MRC 11A") that required power to be isolated after the Clamshell Grill was moved from the wall but failed to appropriately take into account the risks associated with being unable to isolate the power until after the Clamshell Grill was moved.
14. The premises were known as a "90/70 series" type of building. The Second Defendant in consultation with various advisers was responsible for designing the layout and specification of the premises including the position of the power outlets, the labelling of the outlets and switchboards and the provision of residual current devices.
15. At all relevant times Lyndhurst employed Michael Ian Johnston ("Johnston"), aged 19 years at the premises at Wollongong. On 8 March 1996 at approximately 10.05pm Johnston was fatally injured when he came in contact with an exposed inner core of a live electric cable. At the time Johnston sustained the injury he was engaged in cleaning kitchen equipment known as a 'Clamshell' Grill at the said premises. Johnston had been employed by Lyndhurst for approximately two weeks and had received on the job training for the cleaning procedure.
16. Lyndhurst owned and operated two 'Clamshell' Grills at the premises. The work practice at the premises was to clean the two Clamshell Grills on a daily basis. The work practice also involved the employees using hot water and a cloth to wipe down the back of the hood; the cover of the electric outlet; the floor; and in addition were required to wipe over the cable of each 'Clamshell' Grill. While the cleaning was carried out the cable remained attached to a power outlet. This was contrary to the procedure set out in MRC 11A.
17. At the time of the accident Johnston had been directed by James Cantor, the second Assistant to the Store Manager to clean behind the Clamshell Grills including the external sides of the Clamshell grills and to clean the exhaust inlet ducts which were mounted on the wall at the rear of the Clamshell Grills. The position of the Clamshell Grills required the employees to move the Clamshell Grills away from the wall prior to cleaning behind the Clamshell Grills.
18. Although a number of people were working in the immediate area next to Johnston no one actually saw what occurred. According to Cantor some five minutes after Johnston had commenced cleaning he heard a "bang". On turning around Cantor could see Johnston in a half-fallen position with his head resting against a Clamshell Grill. Upon initial inspection, Cantor concluded that Johnston was unconscious. Cantor called out to another employee, Steve Worthington to assist Johnston. At this time another Store Manager, Jennifer Faughlin, came over with another employee and pulled the Clamshell Grill further away from the wall. The employees checked Johnston for a pulse and then rang for an ambulance.
19. The Clamshell Grill on which Johnston was working at the time of the accident was ordered in 1992 by Lyndhurst from a company known as Mercer Stainless Pty Ltd ("Mercer"), an agent of the manufacturer, Taylor Company Incorporated. When the manufacturer, Taylor Company Incorporated, a company based in the United States, supplied the Clamshell Grill it was hardwired internally but not supplied with external cables given the variation in power requirements between Australia and United States.
20. Mercer, which are regular suppliers to licensees of the McDonald's System and are aware of the surrounds and conditions in which the Clamshell Grill was to be used, was responsible for the supply of the external cable for the Clamshell Grill. However the external cable was not attached to the Clamshell Grill until it was installed. Mercer engaged the services of independent gold licensed contractors to supply cable length fitted with a plug to attach to the Clamshell Grill.
21. The Australian Standard AS AA Wiring Rules AS 3000 - 1991 (the "Australian Standard") sets out the safety requirements for all electrical installations in or on premises. Paragraph 1.4.1 states the methods of installation specified in the Standard shall be used to install electrical equipment. Where the Standard does not specify an installation method, equipment shall be installed in accordance with the generally accepted principles of safe and sound practice using methods that will protect the installation against mechanical or electrical failure under ordinary use, wear and tear, and any abnormal conditions which may reasonably be anticipated.
22. Paragraph 1.4.7.1 of the Australian Standard states "Any material immediately adjacent to or in contact with a conductor or cable shall be shaped so that it will not cause such abrasions of the conductor of its insulation, braiding, or sheathing as could lead to its mechanical or electrical failure". Paragraph 1.4.7.3 states "Cables run on the surface in places where they are liable to mechanical injury shall be adequately protected".
23. The external cable supplied and fitted to the said "Clamshell" Grill did not comply with the Australian Standard in that the cable specified was not adequately flexible for the designated purpose. Further the specified cable was not adequately insulated or protected. In particular the cable was inadequate in that it did not provide sufficient protection against mechanical injury from the wheels of the Clamshell Grill.
24. When Lyndhurst was supplied with the Clamshell Grill a handbook was provided by the manufacturer, Taylor Company Incorporated. The handbook for the relevant model 12 Clamshell Grill did not deal with cleaning behind the Clamshell Grill but only cleaning of the platens of the Grill.
25. A company known as J L Lennard Food Equipment Pty Ltd formerly known as Taylor HPL Pty Ltd ("Lennard") was responsible for the installation and commissioning of the Clamshell Grill at the premises on 2 December 1992. J L Lennard Food Equipment Pty Ltd is a subsidiary of Taylor Company Incorporated, the United States manufacturer of the Clamshell Grill.
26. Lennard provided training to the shift crew at the premises when they installed the Clamshell Grill. The training session included the cleaning and maintenance of the Clamshell Grill together with a practical demonstration of the cleaning procedure. The staff trained by Lennard then provided on the job training to other staff employed by Lyndhurst. According to Fiona Stubbs, the full-time Store Manager, employed by Lyndhurst at the premises, no instructions had been received by the staff to isolate the power supply to the Clamshell Grill prior to cleaning.
27. Lennard was also contracted by Lyndhurst, as were other electrical contractors from time to time, to carry out any maintenance work on the Clamshell Grill at the premises. This included regular planned maintenance in accordance with a schedule as well as fault repairs for all kitchen equipment at the premises.
28. In 1993, the First Defendant in conjunction with Lennard, arranged for Lennard to carry out inspections and repairs of Clamshell Grills as part of a program known as the "Beef Integrity Blitz" (the "Program"). The Program was implemented by the First Defendant to verify that the procedures used for storage, handling and preparation of food supplied by its outlets were in compliance with all of the necessary health standards.
29. A component of the Program required all Clamshell Grills in Australia at McDonald's outlets to be checked to ensure that they meet operating specifications. The inspections of the Clamshell Grills were carried out by Lennard in accordance with a specified checklist compiled jointly by McDonald's and Taylor Company Incorporated. The checklist included a reference to inspection of the electrical cable.
30. Lennard attended the premises and conducted inspections of the Clamshell Grills on dates including January 1994 and January, March, July and September 1995.
31. Examination by WorkCover of the Clamshell Grill and cable on the Clamshell Grill on which Johnston was working at the time of the accident revealed the following:
a) The Clamshell Grill was an electrically powered Grill supplied by a 415 Volt AC 3 phase supply cable connected to a power supply outlet socket. The socket was positioned 440 mm above the floor and on the back wall behind the Grill. An isolating switch was positioned alongside the outlet socket which when activated would isolate the Grill. No residual current device was present. To gain access to both the outlet socket and the isolation switch the Clamshell Grill was required to be wheeled away from the back wall and placed up to a distance of one (1) metre away from the wall. The cable was attached to the Clamshell Grill 225 mm above the floor through the lower panel. Frequently, when Clamshell Grill was moved the cable was brought in contact with the floor surface. The floor, on examination, had a tiled surface, which was slightly abrasive. The cable was 1.8 metres in length and had been in place for some 4 years.
b) The cable was 21 mm in diameter and contained five (5) insulated covered cores of which four (4) were 6 mm in diameter. Each core contained seven (7) strands of 1 mm diameter copper wire. The strands were coloured black, blue, white and red. The fifth core was 4.5 mm in diameter and coloured green to indicate an earth. The outer PVC sheathing of the cable was 2 mm thick and the sheathing on the southern Clamshell Grill had a flat surface worn along its length for a distance of some 870 mm. The length and position of the cable to the Clamshell Grill and outlet meant that the top side of the cable when visually inspected showed no evidence of wear and tear. It was only when the cable was lifted that it became apparent that the sheathing was worn by frequent contact with the floor surface. Two small sections along the worn surface had been abraded to such an extent that the inner cores of the cable were exposed.
c) The configuration of the premises and location of the power outlet meant that power could not be isolated until the Grills were moved. Tests carried out on the night of the said accident by Integral Electricity showed that the cable on the said Grill was faulty.
32. It appears Johnston sustained a fatal shock when his left small finger came in contact with the inner cores of the cable. Post mortem results revealed that the charge exited through his ankle and lower leg, which was in contact with the Clamshell Grill.
33. Immediately after the fatal injury to Johnston, the First Defendant instigated a Nationwide Electrical Inspection Program, (hereafter N.E.I.P.). Each restaurant outlet was attended by a licensed electrician for the purpose of carrying out an inspection on all electrical equipment. In a number of outlets it was found that the cable attached to the Clamshell Grill on which Johnston was working ie. the movement of the cable across the floor surface had abraded the cable.
34. Subsequent to the incident, for the purposes of complying with notices issued by the WorkCover Authority of New South Wales pursuant to Section 31KA of the Occupational Health and Safety Act, 1983, and in relation to this matter, the First Defendant reviewed its records dating back to 1993 in relation to Clamshell Grills. These records do not disclose any record of a cable being damaged in the way that the cable at the premises was damaged.
35. As a result of the N.E.I.P. program the Defendants jointly with licensees of the "McDonald's Systems" instituted a number of changes. These included the following:
a) Provision of Residual Current Devices for every power outlet located within each restaurant, including retrofitting all established restaurants.
b) The requirement that power plugs and outlets located on grills, fryers and hotcake Grills be replaced to the Marachel type plug and outlet.
c) The provision of accessible isolators for all Grills, fryers and hotcake grills, including retrofitting all established restaurants.
d) The replacement of cables for all Grills, fryers and hotcake Grills with Flexolex cable.
e) The provision by the First Defendant to Lyndhurst and other licensees of additional or amended instructions (as appropriate) for cleaning behind the Clamshell Grill as part of the McDonald's System.
f) The Defendants engaging a specialist health and safety manager to assist in all aspects of Occupational Health and Safety, including the overall design and development of buildings for future McDonald's outlets.
g) The First Defendant revising and updating its existing Hazard Management System and conducting Health and Safety/Hazard Management workshops nationally in September to November 1996 reinforcing the First Defendant's existing Health and Safety Program.
h) Improvement of the First Defendant's periodic inspection program including implementation of a daily inspection procedure at restaurant level and amendments to the first defendants PM Card 81 and Safety Inspection Checklist.
i) The immediate review of all restaurant building designs.
j) A complete investigation by the First Defendant and the relevant suppliers and expert advisers of possible alternative cable routing for Clamshell Grill.
36. The First Defendant, McDONALD'S AUSTRALIA LIMITED [ACN: 000 697 763], has had the following prior convictions recorded:
09.11.93 OHS S.15 FINED $3,500
37. The Second Defendant, McDONALD'S PROPERTIES (AUSTRALIA) PTY LIMITED [ACN: 008 496 928], has had no prior convictions recorded.