– where the plaintiff alleges he was injured in a workplace
accident
– where the plaintiff worked for a labour hire company – where the
Source
Original judgment source is linked above.
Catchwords
TORTS – NEGLIGENCE – Particular defendants – employers– where the plaintiff alleges he was injured in a workplaceaccident– where the plaintiff worked for a labour hire company – where theplaintiff was injured in the workplace ofthe host employer – whether eachof the defendants breached the duty of care owed to the plaintiff – extentof the dutyof care owed – whether plaintiff guilty of contributorynegligence – whether the employer liable or whether the hostemployerliable – the degree of contribution as between the defendantsDAMAGES – whether the plaintiff sustained a back injury andconsequent psychiatric injury – whether the plaintiff exaggeratedtheeffect of the injury on his functional capacity – whether aggravation ofpre-existing condition - quantum of damagesLaw Reform Act 1995 (Qld) ss 6, 7WorkHealth and Safety Act 2011 (Qld) s 19
Workers’
Compensation and Rehabilitation Act 2003 (Qld) ss 305B, 305C, 305D, 305E,
306N, 306O, 306P
Workers’ Compensation and Rehabilitation
Regulation 2014 (Qld) schedule 14
Astley v AusTrust Ltd [1999] HCA 6
(1999) 197 CLR 1, cited
Bankstown Foundary Pty Ltd v Braistina [1986] HCA 20
(1986) 160 CLR 301, applied
Cameron v Foster [2010] QSC 372, cited
Chapman v Hearse
[1961] HCA 46
(1961) 106 CLR 112, cited
Czatyrtko v Edith Cowan University [2005] HCA 14
(2005)
79 ALJR 832, applied
Fox v Wood [1981] HCA 41
(1981) 148 CLR 438, applied
Griffith v State of Queensland [2011] QCA 57
[2012] 2 Qd R
532, cited
Hays Specialist Recruitment (Australia) Pty Ltd v Carey-
Marketform Managing Agency Ltd v Ashcroft Super IGA
Orange Pty Ltd [2020] NSWCA 36, considered
Medlin v State Government Insurance Commission [1995]
HCA 5
[1995] HCA 5
(1995) 182 CLR 1, applied
Modbury Triangle Shopping Centre Pty Ltd v Anzil [2000]
HCA 61
[2000] HCA 61
(2000) 205 CLR 254, applied
McLean v Tedman [1984] HCA 60
(1984) 155 CLR 306,
applied
McLean’s Roylen Cruises Pty Ltd v McEwan [1984] HCA 43
(1984) 58 ALJR 42, considered
Parry v Woolworths [2009] QCA 26
[2010] 1 Qd R 1, cited
Peebles v WorkCover Queensland [2021] QCA 21, applied
Prasad v
Inghams Enterprises Pty Ltd [2016] QCA 147, cited
Purkess v Crittenden
[1965] HCA 34
(1965) 114 CLR 164, cited
Qantas Airways Ltd v
Fisher [2014] QCA 329, applied
Robinson v Fig Tree Pocket Equestrian
Club Inc [2005] QCA 271, applied
Sawyer v Steeplechase Pty
Ltd [2024] QSC 142, considered
Spencer v Downie and Anor
[2019] QSC 98, considered
Stevens v Brodribb Sawmilling Co Pty Ltd [1986] HCA 1
(1986) 160 CLR 16, applied
Stewart v Metro North Hospital and Health Service [2025]
HCA 34
[2025] HCA 34
(2025) 99 ALJR 1348, applied
Strong v Woolworths Ltd [2012] HCA 5
(2012) 246 CLR 182,
Applied
Super Pty Ltd v SJP Formwork (Aust) Pty Ltd (1992) 29
NSWLR 549, considered
Swain v Waverley MC [2005] HCA 4
(2005)
220 CLR 517, applied
Tabet v Gett [2010] HCA 12
(2010) 240 CLR 537,
cited
Tapp v Australian Bushman’s Campdraft & Rodeo Association
Limited [2022] HCA 11
(2022) 273 CLR 454, applied
Thompson v
Woolworths (Qld) Pty Ltd [2005] HCA 19
(2005) 221 CLR 234,
applied
TNT Australia Pty Ltd v Christie [2003] NSWCA 47
(2003) 65
NSWLR 1, applied
Todorovic v Waller [1981] HCA 72
(1981) 150 CLR 402,
applied
Vozza v Tooth & Co Ltd [1964] HCA 29
(1964) 112 CLR 316,
applied
Wallace v Kam [2013] HCA 19
(2013) 250 CLR 375,
applied
Watts v Rake [1960] HCA 58
(1960) 108 CLR 158,
applied
Whisprun Pty Ltd v Dixon [2003] HCA 48
(2003) 200 ALR 447,
applied
Wyong Shire Council v Shirt [1980] HCA 12
(1980) 146 CLR 40,
applied
Judgment (327 paragraphs)
[1]
TORTS - NEGLIGENCE - Particular defendants - employers - where the plaintiff alleges he was injured in a workplace accident - where the plaintiff worked for a labour hire company - where the plaintiff was injured in the workplace of the host employer - whether each of the defendants breached the duty of care owed to the plaintiff - extent of the duty of care owed - whether plaintiff guilty of contributory negligence - whether the employer liable or whether the host employer liable - the degree of contribution as between the defendants
[2]
DAMAGES - whether the plaintiff sustained a back injury and consequent psychiatric injury - whether the plaintiff exaggerated the effect of the injury on his functional capacity - whether aggravation of pre-existing condition - quantum of damages
Mr B Charrington KC with Dr K Roche for the plaintiff
[58]
Mr M Hickey OAM KC with Ms A Crawford for the second defendant
[59]
[1] This is a claim by the plaintiff for $1,274,209.13 for damages for negligence and/or breach of contract arising from injuries he sustained in a workplace accident. At the time of the accident, he was removing a fibreglass spiral (used for mineral separation in mining) from a mould.[1] The spiral was resting on a rail. The spiral came off the rail and the plaintiff flexed forward, thereby suffering an L4/5disc protrusion. He later underwent surgery. It is common ground between the expert witnesses that the plaintiff has a whole person impairment attributable to the accident of about 10 per cent.
[2] For the reasons which follow, I find that the plaintiff has proved each of the defendants to have been negligent and the first defendant to have also breached the contract of employment.
[3] I have however found the plaintiff has exaggerated the effect of the injury on his functional capacity and I have found that he has a residual working capacity. On these questions I preferred the defence expert witnesses to those called by the plaintiff.
[4] I have assessed the plaintiff's damages as against his employer, the first defendant, in the sum of $433,056.28 (inclusive of the WorkCover refund of $81,276.60).
[5] I have assessed the plaintiff's damages as against his host employer, the second defendant, in the sum of $490,429.05 (inclusive of the WorkCover refund of $81,276.60).
[6] I find that the first defendant is 25 per cent responsible for the plaintiff's injuries and the second defendant 75 per cent responsible.
[60]
[7] The plaintiff, a 40-year-old man, was injured at work on 11 July 2019. At the time, he was employed by the first defendant (DPS), a labour hire company, and he was working at the factory of the second defendant (MT).
[8] In his amended statement of claim, the plaintiff alleges that he was tasked with separating a fibreglass spiral from a mould (or pattern). This task involved two workers, the plaintiff and a co-worker. The plaintiff alleges that while he was doing this task, the spiral fell to the floor which jolted him forwards. The plaintiff and the co-worker lifted the spiral back onto the rail. It is alleged the accident caused immediate pain to his back. It is alleged the plaintiff reported the injury to his supervisor but was told to go back to work. He continued working with the spirals, and shortly thereafter another falling and jolting accident occurred. He was then instructed to go back to work, but in a different role. The plaintiff alleges that the pain in his back and shoulders increased, and he was then told to use Deep Heat and see a GP.
[9] The plaintiff alleged that he suffered the following injuries:
[61]
(a) a left L4/5 disc protrusion and/or disc prolapse on the left side with an L5 nerve root compression requiring surgery;
(b) scarring;
(c) adjustment disorder; and
(d) mixed depression and anxious mood and/or major depressive disorder.
[62]
[10] The plaintiff alleged that his employer, DPS, was negligent as:
[63]
(a) It failed to provide and maintain an adequately safe system of work by allowing them to lift the pattern when it was unstable and an excessive weight.
(b) It failed to install appropriate plant and equipment, namely rails that were separated by a distance which would prevent the pattern falling.
(c) It failed to adequately inspect and identify a system which would identify the hazard.
(d) It failed to conduct an adequate risk assessment.
(e) It failed to provide adequate instruction.
(f) It failed to provide an adequate warning as to the risk.
(g) It failed to comply with the Work Health and Safety Act 2011 (Qld) (WHSA) and associated codes and regulations by failing to ensure the health and safety of the plaintiff at work.
[64]
[11] Alternatively, it is alleged that the injury was caused by a breach of contract-namely a breach of the implied term to provide the plaintiff with a safe workplace and system of work.
[12] The plaintiff also alleged that his host employer, MT, was negligent for similar reasons. He says that the second defendant is vicariously liable for the actions of the co-worker and the supervisor.
[13] The plaintiff alleged that his injuries were caused by breach of contract and/or negligence and claims $1,274,209.13 in damages.
[65]
[14] In its defence, the first defendant admits it was the employer of the plaintiff. It also admits that it provided the plaintiff's services to the second defendant and admits that this commenced on 9 June 2019. It denies the allegations of negligence and/or breach of contract, stating it did not owe the obligations the plaintiff has pleaded and was not the insurer of the plaintiff's safety. It also denies that it was negligent.
[66]
[15] In its amended defence, the second defendant admits that Downer EDA Services Pty Ltd (Downer), including the second defendant, entered into a labour hire service agreement (LHA) with the first defendant, commencing 1 March 2015. It says that the first defendant was the plaintiff's employer, not the second defendant, and it was a term of the LHA that the first defendant was engaged to provide services as an independent contractor and was responsible for the plaintiff's safety. It says the plaintiff was working at the second defendant's premises pursuant to the LHA. It says the first defendant had the primary responsibility for the day-to-day management of the plaintiff. It admits the first defendant owed the plaintiff a non-delegable duty of care, but the second defendant did not, as it was not the plaintiff's employer.
[16] As to the allegations of negligence, it is admitted the plaintiff was undertaking duties at the second defendant's premises in Carrara on 11 July 2019, but denies the allegations made by the plaintiff as to the mechanism of the accident, referring to alleged previous inconsistent versions.
[17] It is also alleged that the plaintiff had pre-existing injuries. The second defendant denies the allegations of negligence and said the plaintiff did receive training as to the relevant procedures and it was the first defendant's responsibility to carry out work site visits to ensure safety compliance. It alleges it did have a safe and appropriate system of work and the task engaged in by the plaintiff was not unsafe. It is further alleged the plaintiff was responsible for his own injuries.
[67]
[18] I have had the opportunity of observing the witnesses and that has assisted me in reaching my decision. I also record that just because I do not believe a witness about one thing, does not mean I reject all of their evidence.
[19] I will make some observations as I examine the evidence of the witnesses in this matter. When I make such observations, I have had regard to all of the evidence and the submissions made.
[68]
[20] The plaintiff was born on 29 June 1985 and is presently 40 years of age. He left school halfway through year nine and claims he is not good at reading and writing.
[21] He started work as a factory hand and then completed a four year apprenticeship as a fabricating engineer. He has had a number of personal relationships and has three children.
[22] Prior to the incident he suffered an injury to his left wrist and thumb in 2010 and had about four to five months off work. After getting his strength back this did not pose a problem.
[23] He has a reasonable work history. He worked for Astrill for four years; Tyco Water for two years;[2] Ascot Foundry;[3] Esco Foundry;[4] Weir Engineering;[5] Qalcast Gold Coast;[6] Superlock as an assembler[7] and then he started at MT in 2019.
[24] The plaintiff found the job through Seek employment and was employed by DPS but was contracted out to work at MT at Carrara. He started the job in May 2019. He didn't recall any training given to him at DPS. At MT, there was a training movie and a walk through before he started. As regards to the task in question, someone showed him what to do for a day and then he took over.
[25] The task Mr Singleton was doing at the time of the injury involved assembling a spiral. The purpose of the spiral is to separate sand from minerals. Fibreglass is sprayed onto a mould/pattern, and once the fibreglass has hardened it is necessary to separate this pattern from each spiral. Each item weighs about 100 kilograms. One man holds it still while the other man twists the spiral off the pattern. They do eight each morning. The end of the spiral (depicted in Exhibit 2) was resting on a rail. The PVC pipe at the end sat on the rail and was about 200 millimetres long.
[69]
Exhibit 28A example photograph of a worker with a spiral on a rail
[70]
[26] On 11 July 2019, Mr Singleton started work at 5am and was engaged in separating the spiral from the patterns. The incident happened around 5.30am. He was working with a new co-worker who had started on the Monday. The co-worker was holding the other end of the spiral and the plaintiff was separating the spiral from the mould. The spiral fell off the side of the railing because it was not being held straight by the co-worker. If it is not held straight the overhang is less and it does not easily stay on the rails.[8]
[27] It fell off with great force and the plaintiff went with it as it fell, and he immediately felt extreme pain in his lower back.[9] He held onto it. It happened very quickly. The item fell just under a metre, from waist level to the floor. He was jolted when he held onto it.
[28] He had seen this happen about a half a dozen times previously in the six week period.[10] They lifted it back onto the rail. He did this with extreme difficulty and felt extreme pain in his lower back.
[29] He did not recall if the spiral was damaged. He felt extreme pain.[11] He did not recall any instructions being given as to how to avoid this risk or what to do after it had fallen off.[12]
[30] He told his supervisor Paul what happened. Paul simply told him to be careful and to continue working.[13] He went back to doing the same task and it happened again. On this occasion, he went with it to start with but did not go entirely with it after it fell. He let go of it and it hit the floor.[14]
[31] He told Paul again but does not recall what Paul said. He then started doing another task by putting washers on bolts.[15] He continued in pain and told Paul this and he couldn't continue. He was told to stand in the sun and Paul put some deep heat on his back.[16] However, the pain did not improve, and Paul took him to a general practitioner in Southport at about 9am.[17] He was examined and he was given a certificate for absence from work for three days.[18] At this stage, he was in extreme pain and the pain was in his lower back and his left leg.
[71]
[54] In cross-examination by the first defendant, Mr Singleton agreed that there was an induction when he arrived at MT.[49] He was shown exhibit C for identification but did not recall the modules referred to therein. He was also shown Exhibit 5 which was the Safe Work procedure (SWP) log and admitted signing that. He said training was given by MT. He was given a buddy who showed him how to do the demoulding task. He also agreed that he attended toolbox talks first thing in the mornings and he could raise issues there. This is where he met the co-worker who was with him at the time of the injury.[50]
[55] He agreed that it was the managers of MT who ran these meetings.[51] Shane Hay was a manager. Butch and Paul would also run the toolbox meetings.[52]
[56] Mr Singleton agreed that he reported the injury to Paul who told him to keep working even though he was still in pain.[53] He then was placed on the task of placing screws on washers. He was then taken to a doctor. Paul drove his car home because he could not drive.[54]
[57] He admitted that prior to the injury he had seen a psychologist for relationship issues.[55] He said he had played a lot of AFL which he stopped in 2014. He admitted during his apprenticeship he went to TAFE and did assignments and reading. Prior to working at MT, he had worked driving a forklift with overhead cranes and he had started a WHS course but did not finish this. He agreed this involved a lot of reading. He stopped it because his reading was poor.[56]
[58] As regard to post injury, he did an investigation course. The majority of this was online. He paid $2,000 for the course. He thought he would be able to do work chasing cheating spouses, for example by taking photographic evidence and getting written statements. He accepted he could also search online, search for documents and search people's social media accounts. He agreed that the completion time was a two-year window. All of the assignments were written. He had to, for example, do an essay on the computer.[57]
[59] He said he did not apply for any work after he did the course because he did not think he was qualified enough or could sit for long periods of time. He also had poor concentration levels. He was shown Exhibit 6 which shows that he completed a number of modules for the course, and he admitted completing the course in four months. He said he was able to do it so quickly because he had plenty of time on his hands. He did the course because he didn't think he could return to physical work.
[72]
[68] Mr Singleton agreed that he played a lot of chess and at one stage played eight games over a two-week period. He had plenty of time to do this.[71]
[69] He said he would like to be a sound technician. He told Dr Foxcroft he was interested in this in 2021 but has not looked into what course is needed to qualify in this area. Instead, he enrolled in a certificate four in private investigation.[72]
[70] He denied cancelling the ABN registration (Exhibit 12).
[73]
[71] It was put to him that he left Australia for Denpasar on 11 August 2022 and returned to Brisbane on 4 September 2022. He claimed he went to Bali (Kuta) by himself and stayed in a hotel. He went there to relax and sat around the pool getting sun. There was no particular reason he went there. He also saw a Balinese man called Ketut whom he knew from word of mouth. Ketut massaged him. He has seen Ketut multiple times. His friends, a security officer and a housekeeper told him about Ketut because they were aware of his spinal surgery. These friends would speak to Ketut for him because Ketut has very poor English. He paid Ketut in cash. Mr Singleton said it was not akin to a massage, but a type of rubbing with lotions. These rubbings took between 30 minutes and an hour. Ketut's qualifications did not concern him. He felt what Ketut did was helpful because he had his own technique. You wouldn't be able to find Ketut online because he's about 100 years old and has no social media.[73]
[72] Mr Singleton accepted the flight to Denpasar was six hours and 20 minutes and he had to sit for take-off and landing. He said that he stretched, walked and slept during the flight. On the flight home it took five to six hours, and he took a train or was picked up from Brisbane to go home. He takes a backpack as carry on which is less than seven kilos on the flight.[74]
[73] He could not recall another trip he did to Bali for 10 days on 28 February 2023. If he did, he did not know why he went back. He claimed that he had a few friends in Bali whom he had made through his travels. He did not dispute that he took another trip to Bali on 2 May 2023, and returned to Brisbane on 19 May 2023 after being in Bali for 17 days. He claimed he was in Bali alone. He accepted he could negotiate airports and do air travel unassisted. He would get a driver there. He didn't need a companion when he did these Bali trips. He could also carry his backpack. It was not more than seven kilos because Jetstar would not allow more than this.[75]
[74] Mr Singleton then accepted that eight days later, on 27 May 2023 he travelled to Vancouver on a 14-hour flight. He was overseas for 21 days on this occasion. He then flew to Portland, Oregon (a one to two hour flight). He claimed he stayed with friends Steve and Megan, although did not know their surnames. He said he met them through a friend. He spent a week in Portland. They went to bars and restaurants. He then went to New York with his friend Susan Sluiter who comes from Sydney. He claimed not to have her phone number. He claimed he deleted it. They had met at the Casino. She allegedly works for Bupa. They stayed in New York for a week in an Airbnb which was arranged by Susan, and he did a lot of sight-seeing there and he was on his feet a fair bit. He also went to a wedding of a friend of Susan's. They then went to Hawaii for four to five days on the way home. He did go into the water but did not actually swim. He walked there but he couldn't surf or ride horseback. They then returned to Sydney on 17 June 2023 after a ten-hour flight. He spent some time in the airport, then boarded a second flight to the Gold Coast.
[74]
[119] Mr Campbell KC in cross-examination established that the plaintiff gave DPS his resumé which was tendered as Exhibit 14. This showed that he had experience as a fabricator/moulder. He said he was not familiar with the task he was given at MT.[130] He admitted having an interview at DPS and then he was sent to MT for a second interview. MT arranged the medical and offered him the job. He was paid by DPS. It was MT staff who directed him in his tasks and not DPS. The training was done by MT. There was a concern at MT that the manufacturing process could be copied.[131] All visitors had to report to the front office and could not pass a yellow line and boom gate.
[75]
[120] In re-examination the plaintiff said that he had the MRI scan which showed the injury on 2 August 2019, the month before he engaged lawyers. He was told of the results.[132]
[121] With respect to the SWP document (Exhibit 5), he probably did not read each of the documents provided.[133] Regarding the certificate three in private investigations, this was all done online. With regard to the chiropractor's notes[134] he said he did not admit being on the DSP because he was embarrassed. He also had little to do with his children and he did not put down the medication because he could not spell it. [135]
[122] As regards to the LinkedIn page, he never worked it as a private investigator, and he did this to impress a woman.[136]
[123] With respect to his travel, he was able to fund this because he inherited a substantial sum of money from his father. The travel was good for his mental health. He described how he would stand up, medicate himself and stretch on flights. He was knocked around after the flights.[137]
[124] After the back injury in 2011 he had no time off work. He had produced the email concerning his ABN.[138]
[76]
[125] Mark Ferguson gave evidence that he bought the company (DPS) from his mother, and he became the director.[139] He said that MT was owned by Downer. MT produced mineral separation equipment for mines. DPS provided the staff. DPS is a labour hire company. He used to visit MT's premises at Carrara.[140] He knew that there was a moulding section, a fibreglass section etc.[141] They had supplied staff to MT for some 25 years. The process would be that he would receive an order for staff, and he would advertise, receive resumés, and identify that best of the resumés. He then would interview the applicant and then refer the applicant to the client. He said the DPS entered into the contract with Downer (Exhibit 34). He supplied employees to MT. He said that he had gone to Sydney and met the contracts department at Downer concerning a proposal for labour hire services (Exhibit 39). His mother Jennifer Kennedy dealt with this. He also used Neil Fanning to do a workplace health and safety report with respect to this proposal. Mr Fanning visited MT's site. He couldn't really recall why he did this.[142]
[126] He was shown the schedule to Exhibit 34 which showed that the initial contract was from 1 March 2015 until 28 February 2017. Exhibit 35 was an extension until 30 September 2018. He agreed that Mr Singleton's services were supplied to MT in 2019. He recalled receiving the plaintiff's resumé and employed him (Exhibit 14).[143] He said that he did a referee check. He interviewed Mr Singleton and then contacted Shane Hays or Butch at MT and referred him there.[144] He sent over the resumé. They wanted to interview him at Carrara and Mr Singleton was to be shown the job. He had a medical done through Downer. His job description was as a factory hand.[145] Mr Ferguson said he would receive a purchase order (Exhibit 25). The terms and conditions were later tendered.[146] He would then send an invoice[147] for the supply of services which was paid.
[127] He visited the MT factory often. The purpose of this was to catch up generally with the managers and he also saw his staff members there. He would organise a meeting with a manager.
[77]
[139] Mr Keough is the factory manager at MT.[178] In July 2019 he was a production technician and a health and safety representative. He worked in the assembly area. He said that he knew the plaintiff's name, but I thought he was not confident with his answer and seemed hesitant.[179]
[140] He said the plaintiff was injured on 11 July 2019. Mr Keough's role was to assemble the spirals. He was also there for health and safety.[180] The spirals were built from troughs. He was not in the assembly area where the plaintiff was working at the time of the accident but was close by.[181]
[141] Mr Keough claimed that as the Health and Safety representative, if there was a safety concern "it was my job to look out for everyone" but then he denied being their supervisor.[182] He then said that he was a conduit with management "to make sure that the workplace was safe."[183] I might say, I found these answers inconsistent and I did not accept he was not the supervisor.
[142] He then said that Shane Hayes was the supervisor on the floor at the time.[184] Yet in the space of 3 transcript pages, said that he did not know if Shane Hayes was there that morning.[185] I find his memory of this day was somewhat limited.
[143] He said that Mr Singleton was there "maybe days"[186] which to my mind highlights the importance of supervision of the plaintiff.
[144] With respect to the plaintiff, he did not recall if he had been the plaintiff's buddy.[187] He said he had done the plaintiff's job before.[188] He said that in respect of new staff, there was an induction, and they then buddy up with someone on the floor to show them the manual techniques of the job.[189]
[145] Mr Keough said that another staff member told him that the plaintiff had been injured.[190] He didn't recall who told him about the accident.[191] After he was told about the accident he had a "chat" with the plaintiff in the assembly area.[192] He guessed that in the whole area there were about half a dozen people.
[78]
[168] Jessica Spaic gave evidence that she is a senior administrator at MT and has been for 25 years. She looks after the reception area in the main building in the factory at Carrara. She said that when one visits the factory, you go to the main building and sign in which is part of the site rules. A person will then come and get them. There has been an electronic system since COVID and a carbon paper book before this.[240] She knows Mark Ferguson. He visited the site regularly a couple of times a year. He would see people such as Shane Hayes and Butch Watt at the factory. Mr Ferguson was never excluded from the site.
[169] In cross-examination, she conceded that the policy was that a person could only enter the factory with another member of staff. This was for safety reasons. She was not aware that there was an issue regarding secrecy as to manufacturing techniques. The site rules meant that no photos could be taken on the factory floor. She said that Mr Ferguson used to see her personally.
[79]
[170] Mr de Andrade worked for MT as a technical manager, operations manager and then general manager. He was general manager at MT between 2020 and 2023 and before this from August 2013 he was the operations manager.[241]
[171] He knows Mark Ferguson from DPS. Exhibit 25 is a purchase order from MT to DPS with regard to direct labour hire between March 2019 and December 2019. The total order was $200,020.[242]
[172] He was also shown Exhibit 26 which he said was an induction document concerning the plaintiff. This was proof of training.[243] Exhibit 5 was the register signed by the production manager to show that the plaintiff had read and understood safe working procedures. Exhibit 27 is a standard work practice concerning the spiral trolley. Exhibit 28 is the safe work procedure concerning demoulding troughs.
[173] Exhibit 29 is the incident report. This shows that the plaintiff did sustain an injury whilst attempting to prevent the spiral falling from the rack. It was said to be a shoulder strain, but I think this is just simply an error in translation bearing in mind we know that the plaintiff sustained a definite disc protrusion and complained to Mr Keough about back pain.[244]
[174] Exhibit 30 is a standard work practice of preparing a mould for production. Exhibit 31 is the standard work practice regarding the jib crane. Exhibit 32 is the standard work practice regarding spiral preassembly. Exhibit 33 is the general manual handling SWP. Exhibit 34 is the labour hire agreement between Downer and DPS.
[175] Mr de Andrade said that he met Mr Ferguson in March 2015, and a contract was agreed upon between the parties.
[176] Exhibit 35 is a letter of variation which extended the contract from 1 March 2018 until 30 September 2018. Exhibit 36 is an email from Mr Ferguson to Mr de Andrade. Mr Ferguson on 10 February 2017 said "I just wanted to say thank you for extending our contract at Downers for another year. We look forward to doing more business together in 2017."
[177] Mr de Andrade understood that Mr Ferguson was the owner of DPS. He used to meet Mr Ferguson twice a month and once a month he would see the production manager. On those occasions, Mr Ferguson would go to reception and he would be collected because he couldn't go into the factory unaccompanied. He would pass through the factory to get to the office. He would pass the area where the incident took place and got within one to two meters of it. He could ask for access to the work area but never asked for this. Mr de Andrade would not have refused permission.
[80]
"QUESTION: Were you aware that prior to this incident occurring to Mr Singleton on 11 July 2019 that there had been previous occasions when patterns resting on the rails where they were situated for separation of the spirals and the pattern had fallen off the rails.
[81]
ANSWER: Yeah they often come off at the end of the rail yep."[282]
[82]
[197] But he then said that they could not fall off the mould. He said that the first turns of the Helicoil were about five kilograms of fibre glass, and it could not fall to the ground because it was still held by the rest of the mould.
[198] He said that when workers were separating the fibreglass spiral from the mould, they don't have to rest it on the rails; it comes down from a monorail with a jig that rests on the rail, so they don't have to ever handle the weight of the mould. The mould comes down on a chain to the trestles and they just have to wind the helicoil off.[283]
[199] He said there was no PVC column, it was on a steel jig. He said that the end of the mould is attached to a fixed end- namely a 90-degree bracket so that the mould can never fall off the rail.[284]
[200] Mr de Andrade said that the column could not be PVC as the moulds go through a heating process which PVC wouldn't handle. This is partly why the column must be steel, but also, they must be certified by an engineer as a lifting beam, and this must be steel on steel. He said that if workers were separating the fibreglass from the mould and it was a PVC column resting on the two steel rails then there was a major error.[285]
[201] He said that after the demoulding it was then reassembled onto the plastic PVC pipe. He said that if Mr Singleton was separating the fibreglass spiral from the mould, then the column should have been fixed by a pivot hinge to prevent it from failing off the rails.[286]
[202] He said that once this spiral was in a horizontal position at the demoulding section, it could not fall off because it was secured at one end and the column of the mould was longer than the gap between the stillages.[287] It was after that point that the trough goes through for trimming and then assembly onto the PVC column.[288] He said there were two mechanisms to prevent a mould from falling to the ground.[289]
[203] He was asked:
[83]
"QUESTION: So if the mould did fall to the ground and it wasn't secured by a mechanical pivot device on one of the rails after it had been lowered to the horizontal that would a system contrary to the safe one which ought to have operated is that correct?
[84]
ANSWER: That is correct. On condition, the PVC pipe is also shorter than the distance between the rails..."[290]
[85]
[204] Mr de Andrade said that there were two mechanisms preventing the spiral from falling off the rail namely the hinge and the length of the pipe.[291] But he agreed that if the pipe was angled at about 30 to 40 degrees and it was not on the hinge, then it would fall.[292] This was the reason for the buddy system.[293] The buddy has to try and make sure that the PVC is kept perpendicular, and the angle is not allowed to get such that it would fall.[294]
[205] He claimed he had never seen a mould fall off in the demoulding station in 40 years.[295] I find this evidence contrary to the evidence of Mr Keough and Mr Singleton.
[206] He was never informed by Mr Keough of previous occasions of a mould falling off the rails.[296] He accepted Mr Keough was the health and safety representative.[297] He agreed that with respect to the system, some slack practices had developed. They would just tick and flick that they had read the documents. MT had this problem in the past.[298]
[207] He said that there had been a three-year period with zero lost time injuries (LTIs). He said that Mr Singleton did not break the streak of LTI's as there were others before him. He agreed there was no revision of the SWP533 between revision two and revision three arising out of the incident involving Mr Singleton. He said that this was because the injury was a lower rating.[299]
[208] An independent safety manager wrote the report. The matter did not go higher than Shane Hayes because of the outcome. He said the report indicated a light strain to the shoulder and the plaintiff had taken time off work to see the doctor. He said they probably didn't even get information back from the doctors.[300] I find it quite surprising that he admitted that no further enquiries were made by MT of the doctor or Mr Singleton about his condition after the doctor's consultation.[301]
[209] He alleged that no one from Downer got back to him about the fact that Mr Singleton had spinal surgery and that they needed to review the system of the task he was doing.
[86]
[214] Dr Don Todman, a neurologist, has provided a number of reports.
[215] In his first report dated 2 July 2020,[308] he noted that the incident occurred on 11 July 2019. The plaintiff said that when another worker and he had to separate the fibreglass from the pattern, the spiral started to fall off the edge of a bench; he tried to hold the spiral but jerked forward, and as he did so, felt immediate low back pain. The spiral weighed up to 100 kilograms. He was forced to continue to work. Later that day, he went to a general practitioner with an increase in low back pain. He was off work after this, and symptoms were slow to recover. An MRI scan of the lumbar spine show a left L4/5 disc protrusion. He continued to experience high level back pain and surgery was recommended. He had L4/5 microdiscectomy surgery in October 2019. He has continued to experience low back symptoms.
[216] As at the date of the report, he was still suffering symptoms relating to the accident. There has been pain with bending, lifting and home maintenance jobs. He had difficulty getting out of bed and putting shoes on, and there was pain with driving. He had stopped surfing.
[217] The doctor concluded the plaintiff sustained injuries in the work accident. This caused trauma to the lumbar spine. All symptoms were related directly to the accident at MT. The symptoms precluded him from returning to previous employment. He determined a 13 per cent whole person impairment, which is the upper end of the range, considering the significant post-operative symptoms and restrictions. There was no pre-existing condition. The symptoms would continue to affect him in day-to-day activities and employment, and he was precluded from working in a factory or physical job. Future work would be limited to lighter, sedentary roles, but he would still be restricted by his pain. At home, he requires assistance for heavier, domestic tasks and home maintenance of up to four hours per week.
[218] In Dr Todman's second report dated 4 August 2020[309], he noted that the plaintiff had an MRI scan of the lumbar spine. The MRI scan did not demonstrate any major structural abnormality other than post-surgical changes. He suggested weekly physiotherapy and exercise physiology.
[219] In a third report dated 13 May 2021, Dr Todman noted the plaintiff was still suffering from symptoms relating to the accident which were persistent. The symptoms increased with prolonged sitting, standing and lifting, and there was still some pain at night with poor sleep. He had continued with physiotherapy and an exercise program. He was still experiencing a lot of pain in his low back associated with bending, lifting and home jobs. It was noted the plaintiff had no success in re-entering the workforce. He had mainly worked in physical roles, and this has not been possible since. He was looking into training and study.
[87]
[222] In evidence in chief Dr Todman said that he had been made aware of the plaintiff's travels. He alleged that the travel was not inconsistent with his claimed conditions.[312] I do not accept this evidence. I consider the significant travel engaged in by the plaintiff is inconsistent with his claims of an inability to work.
[223] He also said that his opinion did not change because of the gym arrangement.[313] I do not accept this evidence. I consider the gym evidence is also inconsistent with the plaintiff's claims of an inability to work.
[224] In cross-examination the Dr Todman accepted that the plaintiff had told him that he was considering a career in surveillance. He didn't realise that he had actually obtained the qualification.[314]
[225] The plaintiff also told the doctor at one point that he was looking at the possibility of training in sound production. When he saw him again in April 2025 he did not ask him about the sound production. In his 2025 report he stated, "Mr Singleton has not been successful in re-entering the workplace despite his efforts."[315] He was asked to give evidence about what these efforts were but he could not really give any examples of any "efforts."[316] To my mind he was not able to because no effort has actually been made by the plaintiff to re-enter the workforce.
[226] He said he conducted physical examinations on both 13 May 2021 and 9 April 2025. He found there was reduced forward flexion and lateral flexion, 30 per cent on each side.[317]
[227] He said in the 2021 report "The current level of symptoms will preclude Mr Singleton from returning to heavy physical work. He may manage light sedentary roles with the flexibility to be able to move around and stretch. Nonetheless he will require retraining and his chronic back condition will be prejudicial in any applications for future employment."[318]
[228] By April of 2025, his opinion changed. He said that "In my opinion there is little prospect of any return to work either in a light sedentary of any role are least for the foreseeable future."[319] He accepted that he did not put any reason for the change in his reports.
[88]
[247] Dr Malcolm Foxcroft, psychiatrist, in his report dated 22 July 2020[361] gives a history of the matter. He diagnosed an adjustment disorder with mixed depressed and anxious mood following the injury. There was no evidence of pre-existing psychiatric disorder, mood disorder or psychiatric impairment. The plaintiff began to develop symptoms of a depressed and anxious mood shortly after the injury due to the restrictions in lifestyle and then his relationship deteriorated rapidly. The plaintiff has withdrawn from most of his recreational pursuits and has become despondent and depressed and has intimated suicidal ideation. He continues to experience low back pain. His psychological injuries have some mild impact on his motivation to engage in self-care and personal hygiene activities and other domestic tasks. He has difficulty with motivation, concentration and focus. His psychological injuries are causing a partial incapacity for work. He would have difficulties with retraining. He would have difficulty in engaging in usual activities and working efficiently. He is likely to be disadvantaged on the open labour market due to his physical injuries and his psychological injuries impair his ability to obtain work. He has partial incapacity for work arising from his injuries. He should continue seeing a psychologist for counselling for at least 15 sessions at a cost of $240 per session. He has impairment in his ability to undertake domestic living chores. He has a whole person impairment according to the PIRS Scale of six per cent. His prognosis is guarded. It correlates with the outcome of his physical injuries. His overall prognosis is poor.
[248] In his report dated 14 May 2025,[362] Dr Foxcroft notes he re-examined the plaintiff. Since the last report, the plaintiff had continued to experience ongoing and severe pain in his lower back. His lifestyle was extremely limited. He confirmed the diagnosis of chronic adjustment disorder with depressed and anxious mood. This followed the injuries. Due to the combined physical and psychiatric injuries he has been unable to engage in any remunerative work since the accident. He remains totally incapacitated for work due to the combined injuries. He would have difficulty undertaking employment activities due to impaired concentration, depressed mood, pessimistic thinking and suicidal ideation in addition to the pain. Combined with his physical injuries he is unable to return to the workforce. He is unlikely to engage in retraining because of impaired ability to focus and concentrate. He is disadvantaged on the open labour market. He should have 15 sessions of psychological counselling at $260 per session and should be prescribed anti-depressants for a five-year period which is a cost of $30 per month under the PBS scheme. A PIRS rating of seven per cent was given with no allocation to a pre-existing condition. He has long term incapacity for work and his overall prognosis is poor.
[89]
[249] Dr Foxcroft gave evidence that he had seen a transcript of the plaintiff's evidence concerning his overseas travel. He found that this evidence has impacted on his opinion.[363] He struggled to understand how the plaintiff could be that depressed but could travel so extensively and he was surprised by this.[364]
[250] In cross-examination Dr Foxcroft said that he took a history from the plaintiff in May 2025. The plaintiff did not disclose to him the extensive travel. He said he would have asked questions which would have elicited this.[365] He asked the plaintiff whether he would go to places on his own or to new places. The plaintiff said he only went to local places.[366] He was taken to page 10 item two of the PIRS ratings[367] and said he was not told by the plaintiff that sometimes he spent his time out drinking as much as 30 drinks in a session.[368] This evidence was a surprise. From what he read; this evidence was deeply at odds with his presentation.[369] The gym regime also was not consistent with a person who simply used the gym for mental health improvement. It was an extensive gym workout.[370] The doctor's understanding was that his pain had led to the depressive disorder. He was surprised and shocked to read the transcript. He would have to revisit his diagnosis of a depressive disorder. It was hard to see that any depression impeded any working capacity.[371] He could no longer rely on the plaintiff's history. There was also the issue of his completing the private investigator course in only four months. The plaintiff told him that it took 18 months. He said he would have to revisit the whole process. He could not endorse the assessment he had made at the end of his report. He also said the court would need to place a complete caveat on his assessment.[372]
[251] At page 5,[373] the plaintiff said he could not afford to fund psychiatric treatment. He didn't disclose the inheritance.[374] Also at page 5, he talked about his alcohol and drug use but there was no disclosure about the cocaine use.[375] With respect to the cognitive testing, at page 6 he agreed that if there was a dishonest historian; that would call these tests into doubt. At page 6.9 he referred to the adjustment disorder and he could not be satisfied this was true in light of the further evidence. Also, his assessment of ongoing incapacity for work could not be certain.
[90]
[252] Mrs Helen Coles, occupational therapist, has provided a report dated 10 June 2022.[378] She examined the plaintiff's medical history. In terms of functional capacity, she noted that he had difficulty fully utilising his upper limb function due to his difficulty maintaining an ongoing posture. He had difficulty mobilising on uneven or unstable ground due to pain. He had difficulty negotiating hills or inclines. He rests on his bed for most of the day. He avoids standing and sitting on a soft lounge chair. He experienced difficulties with his personal care. These were described in the report including yard maintenance, cleaning, grocery shopping, meal preparation, garbage removal, bed-making, laundry, ironing and childcare. Mrs Coles formed the opinion the plaintiff was incapable of resuming his former existing occupation because of functional intolerance. He has not been successfully rehabilitated into work. In her view, he is substantially disadvantaged on the open labour market. All of the roles in which he engaged pre-injury are ruled out. He is at a distinct disadvantage seeking work in competition with able-bodied and suitably qualified applicants. He has required assistance with his personal and domestic activities of daily living related to the accident. She estimates that the care, personal and domestic, was approximately two to three hours per day until surgery and then approximately two hours per day whilst living with his uncle, and then two and a-half hours per day for 14 months with his second partner, and then perhaps five hours per week on average. He also requires some basic bathing aids, such as an adjustable height shower seat. As to the cost of weekday daytime care, this is approximately $50 per hour.
[253] In her supplementary report[379] dated 21 April 2025, Mrs Coles noted that the plaintiff had continued to undergo physiotherapy. He said that he had suffered a hematoma from an adductor tear on the right thigh which occurred as a result of an overly strenuous exercise routine directed by a physiotherapist. He still had lower back pain symptoms, his neck pain had worsened, and his right shoulder clunked. His mood had changed post incident. There was no significant overall change to the gross body function. He had not worked since the incident. Mrs Coles noted there was a consensus of opinion that the plaintiff was incapable of returning to a substantive role at work. He has poor literacy skills. He had previously worked as a labourer or assembler. He had been assessed as totally and permanently disabled. He was appropriately in receipt of the DSP. He was not commercially employable and unlikely to engage in any realistic remunerative endeavour imminently or in the future. He has had the benefit of a housemate doing tasks which he isn't able to do. The hourly average rate is about $70 per hour.
[91]
Mrs Coles gave evidence that she had read the plaintiff's evidence concerning his travels and was surprised as to the extent of it. He told her only that he had gone to Tasmania for the first report[380] and to Sydney for the second report[381] and thus she was surprised at the amount of overseas travel. She would be interested in knowing how much more medication he took and what he did on this travel before expressing a concluded view. If he was taking a lot more medication the travel might be reasonable.[382]
[92]
[255] She was also taken to his evidence concerning his five to six days a week at the gym. She said that she had not been told this by the plaintiff. In the first report he told her that he had been given a medically imposed 10kg lifting limit, and he had difficulty if such lifting was away from the body.[383] In the second report he said that he attended the gym and did "light upper body weight exercises with his back supported." He usually attends three times per week for about 45 minutes but works within the 10kg limit."[384] She did not understand he was bench pressing as described in the evidence.[385] She agreed the evidence revealed more exercise than she was told.[386] I find this to be a significant omission by the plaintiff in the information he gave to Mrs Coles. She did say that the exercise was good for his mental health and to his credit.[387]
[256] In cross-examination she said that she did a home visit for her first report of June 2022.[388] She carried out a physical assessment on him but did not get him to do any physical lifting.[389]
[257] She said that when she does a review she reads back the relevant parts of the report to the client to get them to confirm or update it.[390] If he had told her that he experienced depression prior to the injury she would have noted this.[391] She agreed the plaintiff did not tell her he had experienced depression and had been to see a psychologist shortly before the incident.[392]
[258] He did tell her he had done a private investigators course. He didn't tell her he was quite bright.[393] He didn't tell her about future study plans.[394] He had difficulties showering because the bathroom was so small.[395]
[259] She said that she was surprised to find out that in August 2022 he flew to Bali and stayed there on his own for about a month. The duration of the travel is quite surprising.[396] The only travel he mentioned to her as at February 2025 was that he had gone for a trip to Sydney. She always asks the client whether there is anything she has not asked which "you think is relevant." He didn't tell her about the 11 international trips he had taken since he had last seen her when he consulted with her on 21 April 2025. She is fairly meticulous in her questioning. If she had found out about this overseas travel she would have asked many questions about the trips. She agreed that this evidence is relevant to his functionality, and she has missed the opportunity of asking her own questions. Mrs Coles said that had she known about this, she would have asked specific questions as to his functioning when travelling, such as does he put his own bag in the overhead compartment on the plane or does he seek assistance with this. It may or may not have changed her ultimate opinion.
[93]
[272] Dr Robert Labrom, an orthopaedic surgeon, in his report dated 18 January 2021[431] states that he had reviewed previous reports. He also saw a photograph of a spiral fibreglass object similar to the one lifted by the plaintiff. He was also shown various social media platforms from August 2019 showing photography of the plaintiff travelling to Bali, which showed him standing with locals, sitting with them, rotating a roasting pig and demonstrating various poses. As to his current symptoms, the plaintiff complained of lower back pain, which most concerned him. He denied previous lower back pain. He was born in Sydney, finished school at a young age and started work as a fabricating engineer in a local foundry. Since the injury on 11 July 2019, he was not able to return to work. He has remained off work since but has done a course in private investigating. Dr Labrom said that his injury appears consistent with the allegations. He found the plaintiff more likely than not sustained an acute L4/5 disc protrusion with a left sided L5 nerve root compression. He has ongoing back pain which may relate to multi-segment spondylosis and physical deconditioning in the meantime. There have been other psychological stressors. The plaintiff's injuries are consistent with the described mechanism. He does have back ache which corresponds to the likelihood of some underlying pre-existing multi-sequence spondylosis as well as physical deconditioning. He appears inconsistent with his physical examination and level of described pain. His prognosis remains good from a physical perspective. He was concerned there were other psychological factors confounding his progress. Using the AMA 5 Guide, the plaintiff has an 11 per cent impairment of the whole person measurable. One per cent would relate to the underlying multi-segment facet arthropod, which continues to bother him. The person's ongoing treatment remains symptomatic with management using algesia and anti-inflammatories. His physical condition has decreased significantly, and he should do exercise. His current injury and current capacity would potentially be able to see his return to work as a moulder and fabricator. He thought he could work at a desk and, if needed, drive a vehicle. He was concerned the plaintiff had some psychological barriers. He could work until his retirement age.
[94]
[273] A file note was tendered as Exhibit 24. In the file note, Dr Labrom said that he had looked at the plaintiff's MRI of 30 March 2021 and noted there was evidence of a small residual bulge, but it is non-neural compressive and there is no evidence of nerve root impingement. These findings are not significant. There is no evidence of a recurrent disc bulge. He agrees with Dr Tuffley's findings. It is remarkably unusual the plaintiff says he cannot return to work in any form.
[274] He had been given details of the plaintiff's evidence concerning his travel and gym activities. This evidence crystallised Dr Labrom's opinion. The travel and gym evidence was remarkable which showed the plaintiff was a very busy person with a very active lifestyle and was very functionally able.[432]
[275] In cross-examination by Mr Hickey, Dr Labrom gave evidence about the so-called failed back syndrome. He says the term is a loose term used mainly in United States literature and it's a blanket explanation if the outcome is one which someone doesn't like. The term has been pretty much abandoned.[433]
[276] He said that he had regard to Dr Schwindack's letter that the disc surgery was fully successful. He believed there were "non-organic" factors here in the plaintiff's case. Any residual symptoms may more relate to a psychological or "non-organic" condition.[434]
[277] He had read Dr Todman's reports. He explained there can be different reasons for low back pain.[435] He said that the pain experienced by the plaintiff was in consequence of paraspinal musculature.[436] In this case, after the operation there was no evidence of radiculopathy. On his examination, the plaintiff was walking freely and his straight leg raising was normal. The scar had healed. There was no muscle wasting and he had normal bladder, bowel, and sexual functions. There was no ongoing neural deficit which was shown by the MRI scan dated 30 March 2021. There was no ongoing disc prolapse. He accepted though that the plaintiff had suffered a disc prolapse. He said that things should be going a lot better than the plaintiff claims.[437]
[278] With respect to his 11 international trips and his gym, these "feats" are commensurate with what he expected. He would expect this level of function. A person who had a problem with their spine could not achieve such things.
[95]
[288] Dr Tuffley, an orthopaedic surgeon, has provided a report dated 14 February 2023.[456] He found that the plaintiff had aggravated pre-existing degenerative change in his lower lumbar spine being the development of a left sided L5-S1 disc protrusion. It was treated surgically on 10 October 2019 with excellent resolution. He should be capable of returning to employment which is light to medium in nature until normal retirement age. In order to return to the workplace, he needs retraining and guidance. His ongoing back pain relates to both the injury of 11 July 2019 and the pre-existing degenerative change in his lumbar spine. The spine injury has resulted in a partial and permanent impairment. Of the currently assessed 11 per cent permanent impairment, 20 per cent of this relates to his pre-existing disease and 80 per cent relates to the accident on 11 July 2019. He has a 9 per cent partial and permanent impairment of the whole person as a direct result of the accident on 11 July 2019.
[289] With respect to the plaintiff's version, Dr Tuffley noted that although there were some inconsistencies in the versions of events given to various practitioners, there was overall a general consistency in that he attempted to prevent a heavy object falling to the ground which caused him to have a loaded flexion force applied to his back. This led to a disc protrusion. His history did not indicate a past history of lumbar spine issues. There was some neck pain which was investigated in 2015. His thoracic spine pain in 2009 was merely musculo-ligamentous in nature.
[290] The MRI on 2 August 2019, three weeks post-surgery, demonstrates degenerative change at L4/5 and L5/S1. For a disc protrusion to occur there must be degenerative change which causes weakness. Had the accident of 11 July 2019 not have occurred, there was a significant likelihood he would have suffered a disc protrusion due to the exigencies of normal life. This would have occurred within five to ten years of July 2019. He accepted that the plaintiff's current systems related to the aggravation of degenerative disease at L4/5 consequent on the incident on 11 July 2019. The plaintiff has ongoing impairment due to his low back pain and it was likely this would be experienced throughout his life. The plaintiff should be able to complete light or medium work in the future and returning to the workforce would be of psychological benefit. It was reasonable for the plaintiff to be assessed vocationally and retrained. He was capable of light to medium manual handling. Over time his physical limitations will relate more to the progression of the pre-existing disease than the injury of 11 July 2019.
[96]
[293] Dr Tuffley in his evidence in chief said that he had reviewed the transcript of the evidence of the gym activities and travelling activities of the plaintiff. He formed the view the plaintiff had spent a lot of time travelling in a short space of time. The plaintiff never told him of the overseas travel. He said that the evidence reinforced in his mind the plaintiff could work as a private investigator.[458]
[294] In cross-examination by Mr Charrington, it was put to him that the plaintiff took Valium before the travel and rose from his seat, stretched, and stood up during the trips. Dr Tuffley agreed that the plaintiff told him that he could not sit for long periods.[459] He said that stretching would help with the back pain.[460]
[295] He was taken to his report dated 14 February 2023.[461] He said that the plaintiff should be able to return to light to medium employment.[462] He said that this was not a major operation. He said the back pain is subjective and he relies on objective findings.[463] He accepted that anyone who has been off work for over two years, even if their back was normal, is unlikely to return to employment.[464]
[296] He noted that the general practitioner in January 2020 said the plaintiff had got back to normal functioning.[465] As regards to employment, Dr Tuffley did not dispute that an employer would need to offer the plaintiff employment. With respect to light to medium tasks that would allow him to alter his posture frequently, he believed that some assembly jobs would allow for this such as assembling phones at a desk. Ideally he needs to have a job where his posture can be modified.[466]
[297] He was taken to paragraph five of page seven of Exhibit 42A where he noted that the plaintiff's ongoing back pain relates to both the injury of 11 July 2019 and the presence of pre-existing degenerative change in his lumbar spine, particularly at L4/5 and L5/S1. He said that over time his back pain will relate more to the progression of degenerative change rather than the injury. He agreed that degenerative change doesn't necessarily produce symptoms. He said it was more likely there would be more symptoms the greater the degeneration. This is not speculative. He agreed that heavy physical work would be more likely to produce symptoms. He said that the plaintiff's back pain was caused by both degenerative disease and the injury. The leg pain had resolved. He did have a pre-existing degenerative condition which rendered him susceptible to the protrusion. Part of the ongoing problems are attributable to the pre-existing disease but most to the injury.
[97]
[312] Dr John Chalk, psychiatrist, has provided a report dated 21 July 2025.[490] The plaintiff was single with three children. He was living with a housemate. He had little contact with his children. He was on a DSP. He completed school partway through year nine and left school at 15. He worked as an apprentice moulder for four years which was the longest continuous period of employment. He continued to experience discomfort. He has quite an active social life. Dr Chalk noted it appeared the plaintiff developed significant psychiatric difficulties in the aftermath of the failure of this injury to resolve and he had developed symptoms of the mixed anxiety and depressive illness. It would appear he had significant difficulties previously in the settings of a difficult relationship. One would expect an adjustment disorder to resolve once the underlying cause of the condition has been remediated. He believed the plaintiff had capacity for work and would be able to undertake some form of employment within his physical limitations initially on a part time basis. There was a degree of permanent impairment which he assessed at one per cent. He did not believe the plaintiff required any psychiatric or psychological treatment.
[98]
[313] In evidence, Dr Chalk said he had read a transcript of the plaintiff's evidence as to his travels and gym activity. He said that he maintained his opinion.[491] He agreed that the plaintiff told him that he went to the gym five days a week.[492] He noted that the plaintiff travelled to Bali.[493] This was from the material he had read.[494]
[314] He said that the plaintiff had developed symptoms of mixed anxiety and a depressive illness. He noted that the plaintiff did have difficulties previously. As to the present condition, he said that this disorder would resolve once the underlying cause of the condition had resolve. It may not resolve.[495]
[315] The pre-existing conditions related to relationship issues and they might have resolved. The ongoing psychological symptoms relate to the physical injury.
[99]
[316] The plaintiff points out that it is admitted that a supervisor assigned the plaintiff to the task of manually separating the fibreglass spirals from moulds with a co-worker and that he was performing this task when he was injured. It is submitted it is indisputable that the plaintiff suffered a back injury as a consequence of the incident as he reported it to Mr Keough. He was then driven by Mr Keough to Sonic Health where Dr Simonds recorded "acute onset of lower back and proximal leg pain."
[317] As a consequence of the incident, the plaintiff was diagnosed by an MRI scan as having suffered an L4/5 disc protrusion with L5 nerve root compression which required surgery which occurred on 2 October 2019. It is submitted he also developed an adjustment disorder. It is submitted he has been unable to return to work since the incident; being on a DSP and having successfully claimed for TDP with his superannuation fund.
[318] The plaintiff points out that at the time of the incident, he was 34 years of age and had been employed with the second defendant for about six weeks. He had limited literacy skills and left school without completing year nine. Prior to the incident he had suffered no work-related back injury. He had served about 18 years of manual work. He was very fit prior to the incident. There was a left wrist and thumb injury in 2010 and he was off work for four to five months and returned to work with no further left-hand difficulties.
[319] In 2018 and 2019, prior to the incident, he had some anxiety and depression symptoms. Since the incident he has been unable to return to many of his sporting activities and no longer participates in surfing, tennis or team sports. For the period after undergoing the back surgery, he has sought ongoing treatment including prescription and over the counter medication, physiotherapy, heat packs, rehabilitation etc.
[100]
[320] It is submitted the plaintiff's evidence would be accepted. On 11 July 2019 at about 5.30am, he was assigned the task with an unnamed and unidentified coworker of separating the fibreglass spirals from the mould. Whilst he was doing this task he manoeuvred the spiral along the rail, but the coworker did not move his end of the spiral to enable it to remain perpendicular. As a result, the spiral fell off the rail pulling the plaintiff forward and jolting him. They were both required to lift the fallen end back onto the rail. By reason of this activity, the plaintiff suffered immediate pain to his back. He reported the incident to his supervisor Paul who instructed him to return to his duties. He suffered further pain and told Paul and was then put in a lighter role/position. The pain continued and ultimately he was driven to the doctor.
[321] Mr Keough's evidence would not be accepted where he denied being a supervisor. Both the plaintiff and Mr de Andrade gave that evidence. Also, Mr Keough denied the plaintiff complained about his back, but the fact is he suffered an acute disc protrusion and Mr Keough's evidence is unlikely and unreliable.
[101]
[322] As regards the employer DPS (the first defendant), the employer owes a non-delegable duty of care towards its employees.[496] A host employer owes a duty of care which is also nondelegable.[497] It is submitted that both defendants owed the plaintiff a duty to take reasonable care to avoid the risk of foreseeable harm to the plaintiff. With respect to the breach of duty, the plaintiff relied on the decision of Wyong Shire Council v Shirt.[498]Section 305B of the Workers' Compensation and Rehabilitation Act 2003 (Qld) (WCRA) applies with respect to the first defendant.
[323] As regards MT (the second defendant), it is submitted the plaintiff was required to undertake with the co-worker what was a difficult manual handling task involving manually rolling a heavy long fibreglass spiral weighing between 50 to 100kgsalong rails. Mr de Andrade gave evidence there ought to have been a hinge or pivot mechanism connecting and locking one end of the pattern to one of the rails upon which the pattern rested. This would have prevented the pattern from falling. Alternatively, the end of the column ought to have been covered with a collar which would have reduced the risk of the end of the pattern falling off rails. The description of the event shows that the pattern was not so fixed or protected. The plaintiff also gave evidence of six previous occasions when this had occurred. It can be inferred the system described by Mr de Andrade was not in place over the period in which the plaintiff was at the second defendant's premises. It is submitted that despite the risk of the heavy pattern and spiral falling, the measures referred to by Mr de Andrade were not in place and further there was no documented SWP dealing with the risk associated with this process or any instructions as to the process nor any warning of the risks. The only written items relating to the task were Items 15 and 16 of Exhibit 28B, which did not include any instructions as to the task. The only other instructions given to workers were given orally or by way of a buddy. The general handling manual SWP did not deal with such a task. There were no written instructions as to how to perform the task of separating the heavy fibreglass spirals from the pattern. The buddy responsible for training the plaintiff was not called. There was nothing in the SWPs or other documents providing instruction.
[102]
[329] With respect to the second defendant on the issue of causation, the principles in March v Stramare[500] apply. As regards the first defendant, s 305D of the WCRA applies which requires the proof of factual causation and the fact it is appropriate to extend liability.
[330] In this particular case the plaintiff's injury occurred when his body was moved in a rapid forward flexion movement when the pattern he was holding onto for the purpose of separating the spiral from the pattern fell. Had it been affixed to the rail or collar it is likely the fall would not have occurred, and the injury would not have happened. Had the co-worker made sure the PVC column was kept reasonably perpendicular to the steel rails, it was unlikely the pattern would have fallen. Had the plaintiff been warned of the risk of injury, the injury was unlikely to have occurred. It is submitted that causation been established.
[331] As regards foreseeability in respect of the first defendant, s 305B of the WCRA applies. As regards to the second defendant, the common law test applies. The risk of the pattern falling was presumably within the knowledge of the second defendant as there was a system in place to prevent this described by Mr de Andrade. The risk was also known to Mr Keough who had seen this happen a number of times. This risk was not insignificant and was not far-fetched or fanciful.
[103]
[332] With respect to contributory negligence, the plaintiff submits that it is well established that contributory negligence will not apply where the accident can be characterised as mere inadvertence or inattention or misjudgement.[501] The plaintiff relies on a number of cases in this regard. Of course, each case depends on its own facts. It is submitted that no indicia of contributory negligence has been established. The general manual handling training did not address the specific risk here and he was performing the subject task in the usual way.
[104]
[333] The plaintiff refers to the medical evidence. As to the issue of pre-existing degeneration of the spine, the plaintiff's evidence was that he had not suffered any significant lower back pain previously. Any pre-existing degeneration in the spine was asymptomatic at the time. It is submitted that it is not appropriate for an expert to opine as to when an asymptomatic pre-existing condition would become significant and to what extent.[502] It is therefore submitted that no or little weight should be attached to Dr Tuffley's report that it is likely there would be the development of a disc protrusion within five to ten years of 11 July 2019. This should be disregarded but can be taken into account when discounting damages.
[334] Generally with respect to the gym evidence, it is submitted that the plaintiff had been very fit and active before the incident. He had built up post-surgery to attending the gym five to six days a week. It was submitted that the gym evidence should not undermine his credibility. It was also beneficial for his mental health. It should also be borne in mind that Dr Labrom recommended that he do some gym work.
[335] It was accepted that the plaintiff was less than forthcoming as regards his overseas travel. He did give evidence though that he used it to escape his current circumstances and to improve his mental health. He could afford to do it after he inherited money. The plaintiff points out there are a number of measures he took in order to reduce back pain and discomfort. It is submitted that the travel was made possible by these measures. Mrs Coles thought they were reasonable.
[336] It is submitted the opinions of the experts were tainted to a degree because of the questions concerning the use of the motor scooter which was inconsistent with the actual evidence.
[337] As regards the alleged false LinkedIn posts, these were done to impress a woman. It would be accepted that many people sell themselves on sites such as this and in this case, this is what has happened. Mrs Coles would not change her assessment about the plaintiff's capacity.
[338] As regards the plaintiff undertaking the certificates in investigative services, there is a difference between completing a course and actually doing the work.
[339] As regards his return-to-work prospects, Dr Todman's evidence should be accepted. It was supported by Mrs Coles' evidence. It should be concluded that the plaintiff will not be able to return to work.
[105]
[365] The plaintiff has significant credibility issues. It is submitted that the plaintiff has given inconsistent statements to medical professionals and inconsistent evidence. He withheld relevant information from the court as to his extensive international travel and activities and his time in the gym when he was giving evidence in chief and did not tell the medical experts about this. He told health professionals his occupation was that of a private investigator as well as creating a LinkedIn page declaring skills, expertise and qualifications he has obtained. His failure to be candid is relevant to his allegations of pain and the opinions of the experts who have relied on the plaintiff's self-reporting.
[106]
[366] It is submitted that the record of Sonic Health is not consistent with the plaintiff's evidence. It is submitted that the plaintiff's evidence as to how the incident occurred should not be accepted. It is however accepted that the contemporaneous evidence does support and is consistent with the plaintiff's version of events.[512]
[367] As to Mr Ferguson's evidence, it is submitted that Mr Ferguson on behalf of the first defendant provided the staff to the Carrara factory. He obtained a report from Mr Fanning, a workplace health and safety person, to check over the worksites including this one. Mr Ferguson had attended the factory many times over the years. He regularly spoke with the managers and prior to the installation of barriers, was able to walk more freely around the factory. He would raise concerns with the second defendant if any of his employees raised them. He knew that the second defendant would have treated concerns seriously.
[368] As to Mr Keough's evidence, he was working close by to the plaintiff when the incident occurred. It is submitted that it was put to the plaintiff by the second defendant's senior counsel that after the incident occurred, the plaintiff went to Mr Keough and told him the mould had fallen onto the floor and he had strained his shoulder. Mr Keough's evidence was different to that. He said he was told that someone had a pinched nerve in the neck. Mr Keough then went and had a chat with the plaintiff and asked him whether he was okay, and the plaintiff said he was okay to continue. He later had a chat with the plaintiff about 10 minutes later and the plaintiff said he was not doing well, and his shoulder was sore. The plaintiff then received first aid. He later spoke to the plaintiff outside of the staff room and then drove the plaintiff home because he didn't want to wait around for the doctor. Mr Keough gave some evidence about the system of induction. Mr Keough was later told that a spiral had left the railing which was consistent with what the plaintiff had said. He also gave evidence that spirals had come off rails previously and was not aware of any instruction or warning to a worker about patterns falling off the rail.
[369] As to Mr de Andrade's evidence, he gave evidence about the SWPs and the log. He also talked about the buddy system in place and people such as Paul Keough would be a supervisor for the spirals. He gave evidence the moulds were on steel centre columns and the end of the mould where the worker was would be attached by pivots such they could never fall off the rail.
[107]
[374] If the court finds that each of the first and second defendants breached their respective duties of care, an apportionment of 25 per cent against the first defendant and 75 per cent against the second defendant is agreed.
[108]
[375] It is submitted the issues with the plaintiff's credibility relate particularly to quantum. The medical opinions rely to a significant degree upon the self-reporting by the plaintiff. The plaintiff has given inconsistent evidence of or has not told the medical experts about the following matters:
[109]
(a) His international travel.
(b) His attendance at the gym and the extent of his gym activities.
(c) The extent of his medication.
(d) The plaintiff's completion of qualifications in private investigations (including the time taken to complete those investigations) and the obtaining of a licence as a private investigator.
(e) His reporting of his occupation as a private investigator including on a LinkedIn page as compared to his being on the disability pension.
(f) The extent of the plaintiff's social activities including socialising with friends and alcohol consumption.
(g) The plaintiff's recreational drug use.
[110]
[376] As regards the international travel, the first defendant points out that the plaintiff undertook 11 international trips between 11 August 2022 and 4 March 2025. He failed to disclose these trips to Mrs Coles who would have made further enquiries if he had. There was no mention to Dr Tuffley about an upcoming trip in 2023 and didn't tell Dr Todman about the trips when he saw him in April 2025. He didn't inform Dr Foxcroft about his travel when he saw him in May 2025.
[377] It is submitted the failure of the plaintiff to inform the medical experts about any of these trips is a serious and significant withholding of relevant information.
[378] With regard to his gym activities, it was pointed out that the plaintiff conceded he lied to Mrs Coles about these. There are multiple inconsistencies in his evidence concerning this.
[379] There is also inconsistency about the extent of his medication. He informed the Gold Coast Hospital on 23 July 2025 that he was not taking medications which is similar to what he told the chiropractic surgery on 12 February 2025. As compared to that, he told other doctors that he was taking medication. It is submitted that the PBS history does not assist the plaintiff, particularly his allegation that he took Endone for flights.[513]
[380] As regards his qualifications as a private investigator and obtaining a licence, he did not tell all the medical experts as to his qualifications. He did not tell Mrs Coles that he completed the second certificate of private investigation and lied to Dr Foxcroft stating it took him 18 months to do the course, when in fact it took only four months. Dr Foxcroft said that he could not rely on the self-reported history because of this.
[381] It is also submitted that Mr Singleton has reported on three different occasions that his occupation was that of a private investigator namely at the Gold Coast Hospital on 23 July 2025; to the chiropractor clinic on 12 February 2025 and in the LinkedIn page. He also lied in the LinkedIn page about having a bachelor's degree in engineering from Bond University. It would not be accepted that he did this simply to impress a woman. Also, he lied about his drug use and claimed that he did not use cocaine on 10 February 2022. This is inconsistent with the Tweed Valley Hospital records. It is also inconsistent with a note made by Mr Murphy a psychologist on 16 February 2022. He did not tell the medical experts as to the extent of his socialising with friends and his alcohol consumption.
[111]
[404] The second defendant submits that the plaintiff is unreliable. It is submitted that in evidence in chief he told Mr Charrington that his normal day involved watching tv, watching social media, playing chess, going for a walk, having a sit down and a relax, going to the gym and then going home. He said there was a difference in his enjoyment of travel now and he can't do the things that he once did, for example surfing and going on hikes up volcanoes.
[405] In cross examination, the plaintiff conceded that he had gone to Manila in October and November of 2024 and described a number of very active pursuits in Manila, Cebu City, Moalboal and El Nino. It is submitted this is entirely inconsistent with the plaintiff's evidence in chief. It is further submitted that the plaintiff was not forthright to doctors whom he saw, namely Dr Scott Thompson when he was attempting to get support for his NDIS application. He attended Dr Thompson on 29 October 2024, two days before he left for Manila and made no disclosure about the forthcoming trip.
[406] It would not be accepted that the plaintiff "dosed up" and stretched on the flight when one considers that there was no mention by the plaintiff to Dr Thompson of the eight international trips he had already undertaken; the fact he was shortly going to go to Manila; of the problems with flying and the need for medication for that purpose.
[407] Despite the Manila trip and the 10 other international holidays, he told Dr Foxcroft that his lifestyle was extremely limited and spent it managing pain and minimising exacerbations. Dr Foxcroft asked the plaintiff where he was able to go and what he could do on his own and the plaintiff did not tell Dr Foxcroft of the travel. He told Mrs Coles that he had no focus on his life and just lay on the bed a lot. He told her about a recent trip to Sydney but did not mention the overseas travel.
[408] It is also submitted that his gym regimen elicited in cross examination was at odds with what he had told the doctors. He was going to the gym five to six days a week since late 2021 and described a very active gym regimen. By contrast, he told Mrs Coles that he only did light upper body weight exercise with his back supported, within a 10kg limit which was medically imposed. It was submitted that even during his evidence, the plaintiff sat for prolonged periods rarely shifting from his posture or standing up, which was inconsistent with his evidence that he could not sit in the same spot without having to move and get up and down.
[112]
[413] With respect to the accident itself, the plaintiff has alleged he was separating the fibreglass spiral skewered by a PVC pole from the mould (the trough) which was attached to the mould. One end of the object fell to the floor, but the other end did not. It is submitted that Exhibit 15 is the Exhibit which shows the demoulding process the plaintiff was undertaking at the time of the alleged incident. This is inconsistent with his evidence that the photographs in Exhibit 2 showed the process. As to the weight of the object, it is submitted that there is no evidence upon which the court can rely about the weight. He gave evidence it was up to 100kgs, but he was only informed of this by speaking to co-workers. It was put to the plaintiff at one point it was 30kgsand at another point 52kgs and he had no opinion on this. It was ultimately accepted by the parties that a finding could be made that the weight was somewhere between 52 and 100kgs.
[414] It is submitted that if the court accepts the object did fall of the rail, only one half of it did. In those circumstances the court cannot make a finding that the weight of the end of the object that fell to the floor was more than 26kgs.
[415] It is submitted that the note of Dr Simonds indicates the plaintiff initially injured his shoulder whilst attempting to stop the object from falling. After it was lifted back to the rail, he then suffered an acute onset of lower back and proximal left leg pain. It is submitted that significant weight should be given to note of Dr Simonds and the court should find:
[113]
(a) The object fell off the rail and, in the process, pulled the plaintiff forward and jolted the plaintiff as it hit the floor; and
(b) The plaintiff and his co-worker lifted the fallen end of the object back onto the rail.
[114]
[416] The plaintiff alleges that his supervisor directed him to return to the task on which he was working, and a similar incident happened. He gave evidence that Mr Keough was his supervisor. Despite the evidence given by Mr de Andrade the court would find that Mr Keough was not the supervisor of the plaintiff. It should be found that Mr Keough did not direct the plaintiff with respect to the performance of his work. It should also be found that Mr Keough was reliable and truthful, and he did not direct the plaintiff to continue work as alleged.
[417] As to the second incident, it is submitted that there is no medical evidence supporting a finding that the condition worsened due to the second incident.
[115]
[418] On the question of liability, it is accepted that the second defendant assumed a duty to the plaintiff to take reasonable care to avoid foreseeable risk of harm and this duty extended to taking reasonable care that the system of work in the factory did not expose workers to unreasonable risk of physical injury.[522]
[419] In reliance on Wyong Shire Council v Shirt,[523] it is submitted that the plaintiff has not proved his claim as he has not led evidence to address:
[116]
(a) The cost and difficultly of taking any proposed precautions; and
(b) Any conflicting responsibilities the second defendant may have needed to consider.
[117]
[420] With respect to the issue of foreseeability, it is submitted that the circumstances of the incident have not been put to the experts. The second defendant relies on the evidence of Dr Tuffley as regards to the risk of suffering disc protrusion. It is submitted that his opinion cannot support the proposition that the task gave rise to a risk that was reasonably foreseeable.
[421] As to causation, the second defendant relies on Prasad v Inghams Enterprises Pty Ltd.[524] It is submitted the medical evidence led at the trial does not assist the court to decide whether but for his being pulled forward or his having to lift the fallen end, he probably would not have suffered the injury to his lumbar spine.
[422] With respect to the allegation of breach of duty and causation, it is submitted that it cannot be proved that the object was of an excessive weight. In any event, it is submitted that the plaintiff did not lead evidence to the effect that lifting a weight of 26 kilograms gave rise to any foreseeable risk. With respect to Dr Tuffley's evidence that a rapid forward flexion movement whilst holding an object weighing above 50 kilograms would be likely to produce a protrusion, this should not be accepted.
[423] To prove there was an unsafe system, it is necessary for the plaintiff to prove the second defendant ought to have known the risk of harm. It is submitted that even if the weight of the object was excessive or the system of work unsafe, there was no evidence led of reasonable steps available to mitigate the risk. It is submitted that there were plenty of other people around who the plaintiff could have asked for assistance. It is submitted it is not open to the court to find that the second defendant breached its duty of care as to the maintenance and creation of the system of work. It is also submitted that the plaintiff has not proved that any alternative action to mitigate the risk would have affected the outcome.
[424] With respect to the allegation of failing to provide plant and equipment, it is submitted that the actual distance between the rails at the time of the incident was not explored. Even if the incident did occur as alleged, it may be the rails were of the minimum possible distance to accommodate the pattern. The plaintiff has not particularised what different plant or equipment he alleged ought to have been provided to him aside from collars on the poles.
[118]
[434] As regards contributory negligence, the second defendant's claim is brought under s 10 of the Law Reform Act 1995 (Qld). It relies on Astley v AusTrust Ltd.[526] It is submitted that the plaintiff suffered the injury wholly or partly as a result of his own negligence, mainly by:
[119]
(a) Catching or grabbing the spiral.
(b) Failing to comply with his manual handling training and lifting the spiral.
(c) Failing to obtain or request appropriate assistance from the second defendant in the performance of the work.
(d) The second defendant relies on the plaintiff's evidence as to his work history.
[120]
[435] It is submitted that Mr Keough's evidence was that there were a number of people in the factory who could have been asked for assistance. In those circumstances, a finding of contributory negligence is open.
[121]
[436] With respect to quantum, it is submitted that the plaintiff seeks damages on the basis that he continues to suffer significant spinal symptoms and a related psychiatric injury but this position is inconsistent with the factual evidence.
[437] The second defendant relies on the evidence of Dr Labrom and Dr Tuffley. It further submits the court cannot rely on the conclusions of Dr Foxcroft. It is submitted that Dr Todman's evidence would not be accepted. As to Mrs Coles, her opinion was based entirely on the plaintiff's self-reporting and she was not told of the 11 overseas trips or of the gym activities.
[438] Ultimately, the second defendant accepts that the plaintiff suffered a disc protrusion at L4/5 on 11 July 2019 and as a result, there was surgery. It is submitted the general damages should be in the order of $35,000. As to the past economic loss, it is submitted that he should have returned to work by January 2020. Calculating his rate of pay at $800 per week for the 42-week period, this amounts to $34,057.14. In oral argument, Mr Hickey conceded that a global sum of $40,000 to $50,000 should be awarded thereafter until the present date, bearing in mind the evidence that there was impairment of earning capacity.
[439] With respect to future economic loss, it was submitted a global award of $25,000 is appropriate. There was no disagreement about the Fox v Wood[527] component.
[440] As to special damages, it is submitted that the plaintiff has not proved the Medicare payments relate to the incident. Only a minimal amount would be allowed for future special damages.
[441] It is submitted that no damages for care should be awarded, particularly bearing in mind that witnesses were not called on this question in support of the plaintiff.
[442] In summary total damages would be between $220,622.18 and $230,622.18.
[443] In oral submissions Mr Hickey said it would be accepted that the plaintiff sustained an injury to his back, but the second defendant is not liable. It would be accepted that for a period of time his life was disrupted, but not to the extent the plaintiff claims. It should be borne in mind that pain is based on the plaintiff's self-reporting.
[444] Mr Hickey submitted that the plaintiff lied in a number of respects to the chiropractor and on the LinkedIn page. He was unfaithful. As to the travel activity, he gave no evidence about this in chief and it can be inferred that he did not tell his lawyer. He also lied in evidence in chief. The fact is he attends the gym six days a week, this is a heavy gym attendance, and I would have doubts about him only exercising for 30 to 40 minutes. It was submitted he has a capacity to work, bearing in mind the gym routine, which are heavy workouts. It was submitted he was not frank with the court and this information was concealed.
[122]
[452] Any findings I make are on the balance of probabilities. It is for the plaintiff to prove his case.
[453] I also note that it has been said previously that a judge is not required to mention every fact or argument relied on by a losing party as relevant to an issue.[529] It has been said this is unsustainable.[530]
[454] Where the evidence of Mr Keough and the plaintiff conflict, I prefer the evidence of the plaintiff. I thought the plaintiff had a better memory of the events than Mr Keough.
[455] I first turn to the plaintiff. I have carefully scrutinised his evidence and take into account my findings (that I discuss below) as to his exaggeration of the effect of the injury on his functional capacity and other alleged lies he has told.
[456] Despite these criticisms of the plaintiff, I accept his version on how the injury occurred.
[457] There are a number of reasons for this:
[123]
(a) There is no doubt he suffered a disc protrusion at L4/5. As Mr Charrington submitted, this is a serious injury. It has left the plaintiff with about a 10 per cent whole person impairment. The MRI scans done soon after 11 July 2019 show there is a definite injury at L4/5. He underwent surgery soon thereafter. The incident report (Exhibit 29) notes that the plaintiff suffered an injury attempting to prevent the spiral mould from falling. Whilst there is reference to the shoulder I think that is only an error in translation. Generally, this near contemporaneous document supports the plaintiff's version. Mr Keough accepts he was told about the back at one point.
(b) There was a specific complaint of back pain to Dr Simmons soon after the event. I accept Mr Charrington's submission that the notes are not written in prose. It is a summary. I do not think the mention of the acute back pain is necessarily linked to the second incident rather than the first.
(c) I also bear in mind that the plaintiff would have been in considerable pain when speaking to Mr Keough and to the Doctor.
(d) Dr Todman specifically said that the MRI supported the plaintiff's description of the injury.[531] I accept this aspect of his evidence. I also accepted Dr Todman's evidence that what is relevant is the degree of force and positioning.
(e) Dr Labrom and Dr Tuffley agree that the injury is consistent with the plaintiff's explanation.[532] Indeed Dr Tuffley says that the cause of the disc protrusion was the heavy loading of the plaintiff's spine on 11 July 2019.[533]
[124]
[458] As to Mr Keough I have already made some observations as to his evidence. I thought that his recall was poor. I also thought it relevant that he first put in writing his memory of the events sometime after the events in question. I consider the plaintiff did tell him that his back was sore. The fact is the plaintiff had a back injury observable on the MRI results. I find that Mr Keough did drive him to the Doctors. I also find that the plaintiff's version is correct when he said that Mr Keough told him to go back to work. I also accept that the same thing occurred, and that the plaintiff was put on the task of putting washers on bolts. I accept the plaintiff's evidence that he was told to stand in the sun and that Mr Keough put deep heat on his back.
[459] I also preferred the evidence of Mr de Andrade that Mr Keough was in fact the supervisor on the day of the incident. I did not accept Mr Keough's denials of this. Mr de Andrade's evidence is consistent with the plaintiff on this point.
[460] I also accept the plaintiff's evidence that his training at MT was limited to a one-day program. I accept that on the day of the incident he was working with an inexperienced co-worker and there was no ongoing supervision. I accept that the plaintiff was stripping off the mould with the end of the spiral (at least 26 kgs) sitting on the rail. I accept the co-worker did not keep it straight and it fell off and the plaintiff was jolted forward, causing the injury.
[461] I accept the submission made by Mr Charrington that the SWPs did not deal with the risks involved when working with the spirals and demoulding. The only direct reference to the procedure was at items 15 and 16 of Exhibit 28B which did not advise of any risk or of any measures to avoid such a risk.
[462] I also find that there was no warning given as to the risk of the spiral falling and the dangers of this in any of the documents tendered. I also consider it was unlikely there was any such instruction. No witness was called by either defendant to say that there was, and the plaintiff did not recall such instruction being given.
[463] I also find that the SWPs did not deal with any measures to avoid the risk of the spiral falling.
[464] I also accept Mr de Andrade's evidence that the spiral should not have fallen off because when demoulding, the end of the spiral skewer should have been affixed to the rail by a locking device or a collar. Also, the co-worker should have held it perpendicular to reduce the risk of it falling. I also find there was no system of warning the workers of the importance of keeping the spiral perpendicular if it was not secured to the rail.
[125]
(a) Dr Tuffley noted the GP thought the plaintiff could return to employment by mid-2020.[538] He also noted that the plaintiff did not have experience in doing light to medium work.[539] To my mind, this supports the contention that six months retraining would have been appropriate.
(b) The WorkCover benefits ceased in July 2020.[540]
(c) Dr Labrom thought that the plaintiff was able to return to work by 2020.[541]
(d) Dr Tuffley accepted that the plaintiff would need some retraining and guidance.[542]
(e) Also, Dr Todman in his 2020 report thought that the plaintiff could do lighter sedentary roles in the future.
[126]
[481] To my mind, the plaintiff was capable of doing some type of work in 2021-2022 and on, for the following reasons:
[127]
(a) As at October 2021, he was regularly catching up with people and he had a social life revolving around alcohol.[543]
(b) By late 2021 on the plaintiff's own evidence, he had started back at the gym culminating in heavy gym activity.[544]
(c) His LinkedIn page[545] noted that "Health and Wellbeing" career break finished in December 2021 and his "career transition" started in January 2022.
(d) He was out drinking and taking cocaine in early 2022.[546] He was found heavily intoxicated on a beach and brought into the emergency department.
(e) He was able to hike up to the Minyon falls in early 2022.[547]
(f) He started travelling again in August 2022 and undertook considerable amounts of travel after that.
(g) By mid-2022, he was using an e-scooter and fell off it.[548]
[128]
[482] Allowing for a period for retraining, I consider that January 2021 is when the plaintiff was likely to be able to return to some form of employment. This is an important date when it comes to the assessment of damages in this case.
[483] I do accept though that the plaintiff has an impaired capacity for work in the jobs which he originally held. Dr Tuffley and Dr Todman agree on this, as does Mrs Coles.
[484] On the issue of Dr Tuffley's estimate on when he would have developed symptoms anyway, I place limited weight on this as it is ultimately a guess. In Spencer v Downie,[549] Crow J made the observation that it is difficult to accept how an expert can offer a reliable opinion about when an asymptomatic pre-existing condition would have become significant. I think the evidence is, at most, relevant to the discounting exercise factors in this case.
[485] In the circumstances, I find on the balance of probabilities that:
[129]
(a) The plaintiff suffered an injury at his place of work on 11 July 2019. This led to a L4/5 disc protrusion.
(b) He had asymptomatic degenerative change at the L4/5 and L5/S1 levels and thus the injury was the aggravation of pre-existing degenerative change in his lower lumbar spine.[550]
(c) He was treated surgically on 2 October 2019 with excellent resolution of his left L5 sciatica.
(d) It would have taken time for the plaintiff to recover from the injury and to engage in retraining. I find he was capable of doing the lighter work described by Dr Labrom and Dr Tuffley by January 2021.
(e) I do find though that he cannot return to the occupation which he previously held. In this regard, I prefer Dr Tuffley's view to Dr Labrom's. In any event, Dr Labrom only expresses it as a possibility.[551]
(f) The Plaintiff is capable of returning to work of a light to medium nature which allows him to vary his posture.[552] He does need some retraining.
(g) I find has a whole person permanent impairment of about 10 per cent relating to the injury.[553]
(h) He is capable of self-managing his lumbar spine discomfort and does not need domestic care.
(i) It may have been that non-incident related conditions would have compromised his capacity for work as a factory worker.
(j) He could work as a powder coater, private investigator with Uber Eats or in a similar job. He could also work at a factory bench, provided he can alter his position.
[130]
[486] I note objection was taken to Mr Hickey's cross examination of Dr Labrom. I ruled that he could. However, even if I was wrong with this ruling, I would have preferred Dr Tuffley to Dr Todman in any event.
[487] Dr Foxcroft gave evidence to the effect that in light of the plaintiff's evidence, his opinion could not really be relied upon. I therefore accept the evidence of Dr Chalk.
[488] I also accept Dr Chalk's evidence that:
[131]
(a) The plaintiff has a mixed anxiety and depressive illness.
(c) The adjustment disorder will resolve once the underlying cause has resolved.
(d) He is capable of performing work within his physical limitations, at least initially on a part time basis.
(e) He does not require ongoing psychiatric or psychological treatment.
(f) His final WPI is 1 per cent.
[132]
[489] Subject to any statutory modifications in an action for negligence, the plaintiff must usually prove the following elements on the balance of probabilities[555]:
[133]
(a) That a duty of care was owed by the defendant to the plaintiff i.e. was the risk of injury reasonably foreseeable.
(b) That the defendant breached the duty of care i.e. it failed to employ measures to obviate the risk of injury.
(c) That injury (damage) was caused by the defendant's breach.
[134]
[490] I propose to discuss the second defendant's position first.
[135]
[491] The authorities provide that a host employer owes a duty to take reasonable care to a worker which is analogous to what the actual employer owes. [556] Indeed in Stevens v Brodribb Sawmilling Co Pty Ltd,[557] the High Court held that employment is not the only circumstance giving rise to a duty to provide a safe system of work.
[492] Such principles are apt in this case as the second defendant had control over the tasks allocated to the plaintiff and of the system of work employed. The second defendant was also responsible for the training of the plaintiff.
[493] Indeed, with reference to Thompson v Woolworths (Qld) Pty Ltd,[558] the second defendant accepts that it owed a duty of care which extended the taking reasonable care that the system of work did not expose the workers to unreasonable risk of injury.
[494] In Wyong Shire Council v Shirt_[559]_ Mason J said that a duty of care arises as between a plaintiff and a defendant where there exists a sufficient relationship of proximity such that a reasonable man in the defendant's position would foresee that carelessness on his part may be likely to cause damage to the plaintiff. The test is an "undemanding" one and injury may be foreseeable even if unlikely or a remote possibility.
[495] An employer owes a non-delegable duty to devise, institute and enforce a safe place of work and safe system of work so as to avoid exposing workers to unnecessary and unreasonable risks. [560] It is the duty of the modern employer to take measures to prevent workplace accidents. It must establish a safe system of work, maintain it and enforce it.[561]
[496] In Czatyrko v Edith Cowan University[562] it was said:
[136]
"An employer owes a non-delegable duty of care to its employees to take reasonable care to avoid exposing them to unnecessary risks of injury. If there is a real risk of an injury to an employee in the performance of a task in a workplace, the employer must take reasonable care to avoid the risk by devising a method of operation for the performance of the task that eliminates the risk, or by the provision of adequate safeguards. The employer must take into account the possibility of thoughtlessness, or inadvertence, or carelessness, particularly in a case of repetitive work."
[137]
[497] The proper assessment of any alleged breach of duty depends on the identification of the relevant risk of injury because it is only then that an assessment can take place of what a reasonable response to that risk is.[563] However, it is not necessary for a plaintiff to show that the precise manner in which the injury was sustained was reasonably foreseeable.[564] The risk is the "general causal mechanism" of the injury sustained.[565]
[498] In terms of the standard of care, in Swain v Waverley MC_[566]_ it was said:
[138]
"... the standard of conduct necessary to discharge the duty is usually expressed in terms of what would be expected of a reasonable person, both as to foresight of the possibility of harm and as to taking precautions against such harm."
[139]
[499] The plaintiff must prove there were reasonable means of obviating the risk of injury.[567]
[500] On the question of causation, a commonsense test is to be applied.[568] In other words, the plaintiff must establish on the balance of probabilities that the measures the defendant failed to adopt would have prevented or minimised the injuries.[569]
[501] I first turn to the risk. I find that the method of demoulding the spiral used on this occasion was an unsafe one. It seems to me fraught with difficulty; balancing one end of the spiral (at least 26kg and awkward) on the rail (without it being secured) and relying on a new co-worker (or indeed any co-worker) to hold the other end straight.
[502] Mr Keough accepted that the spiral had fallen off previously. I accept this. I also accept the plaintiff's evidence that it had happened a number of times in the short period he was there. It is understandable that a worker would go forward with the falling spiral to prevent it being damaged.
[503] In those circumstances, I find that there was a real risk of the spiral coming off the rail/s and causing injury. It was not far-fetched or remote and was foreseeable.
[504] There must be direct evidence or reasonable inference open from the evidence in order to conclude that an employer failed to take reasonable care.[570] It seems to me that there were reasonable means of obviating this risk.
[505] First would have been to use a fixture on the rail which meant that the skewering pipe would not slide off. This was either a pivot locking device (as described by Mr de Andrade) or a collar.
[506] Second would be to provide detailed training and ongoing supervision to ensure:
[140]
(a) That the demoulding did not occur without the pole being secured to the rail as described.
(b) The co-worker would hold the pole perpendicular to ensure it would not come off the rail.
[141]
[507] Mr de Andrade gave evidence that the system of work in the demoulding area should have involved the use of pivot lock and/or the collar. If it did, it would not have been possible for the spiral to fall off the rail. I find that there was no insistence on the use of this system. As I have noted, both Mr Keough and the plaintiff referred to previous occasions when the spiral had fallen off. I note Mr Keough did not express any surprise that spirals came off the rails. This shows that Mr de Andrade's system was deficient. I therefore find that the risk was a likely one.
[508] I find that these measures were not adopted. I find there was not a safe system of work in place and there was a failure to properly instruct, supervise and to provide adequate equipment.
[509] I also considered that the SWP on manual handling[571] and on the demoulding procedure[572] insufficiently dealt with this issue. There were simply two photographs which did not sufficiently deal with the risk. I considered that it was negligent to fail to warn of the risk of injury and of mechanisms to avoid it.[573]
[510] I consider that the allocation of an inexperienced co-worker in those circumstances to work with the plaintiff was fraught with difficulty.
[511] I find that if these measures (or any one of them) had been adopted, the risk of the injury occurring would have been greatly reduced or prevented. I find there was not a great burden in adopting these measures (as most of them were already there anyhow) and a reasonable person in the position of the second defendant should have adopted them.
[512] Also, the second defendant was conducting a business or undertaking and was using workers in carrying out activities influenced or directed by the second defendant as defined in s 19 of the WHSA. I find that it breached this section by failing to ensure as far as was reasonably practicable the health and safety of such workers.
[513] I therefore find that the plaintiff has established the particulars of negligence pleaded in paragraph 18 (b), (f), (h), (i), (j), (k), (p) and/or (r) of the amended statement of claim.
[142]
[515] In order to assess liability as against the first defendant, one must have regard to the following provisions of the WCRA.
[516] Section 305B provides:
[143]
(1) A person does not breach a duty to take precautions against a risk of injury to a worker unless -
[144]
(a) the risk was foreseeable (that is, it is a risk of which the person knew or ought reasonably to have known); and
[145]
(c) in the circumstances, a reasonable person in the position of the person would have taken the precautions.
[146]
(2) In deciding whether a reasonable person would have taken precautions against a risk of injury, the court is to consider the following (among other relevant things) -
[147]
(a) the probability that the injury would occur if care were not taken;
[148]
(c) the burden of taking precautions to avoid the risk of injury."
[149]
In a proceeding relating to liability for a breach of duty -
[150]
(a) the burden of taking precautions to avoid a risk of injury includes the burden of taking precautions to avoid similar risks of injury for which the person may be responsible; and
(b) the fact that a risk of injury could have been avoided by doing something in a different way does not of itself give rise to or affect liability for the way in which the thing was done; and
(c) the subsequent taking of action that would (had the action been taken earlier) have avoided a risk of injury does not of itself give rise to or affect liability in relation to the risk and does not of itself constitute an admission of liability in connection with the risk."
[151]
(1) A decision that a breach of duty caused particular injury comprises the following elements -
[152]
(a) the breach of duty was a necessary condition of the occurrence of the injury (factual causation);
[153]
(b) it is appropriate for the scope of the liability of the person in breach to extend to the injury so caused (scope of liability).
[154]
(2) In deciding in an exceptional case, in accordance with established principles, whether a breach of duty - being a breach of duty that is established but which can not be established as satisfying subsection (1) (a) - should be accepted as satisfying subsection (1) (a) , the court is to consider (among other relevant things) whether or not and why responsibility for the injury should be imposed on the party in breach.
[155]
(3) If it is relevant to deciding factual causation to decide what the worker who sustained an injury would have done if the person who was in breach of the duty had not been so in breach -
[156]
(a) the matter is to be decided subjectively in the light of all relevant circumstances, subject to paragraph (b) ; and
(b) any statement made by the worker after suffering the injury about what the worker would have done is inadmissible except to the extent (if any) that the statement is against the worker's interest.
[157]
(4) For the purpose of deciding the scope of liability, the court is to consider (among other relevant things) whether or not and why responsibility for the injury should be imposed on the party who was in breach of the duty."
[158]
[519] Section 305E of the WCRA provides that the onus of proof is on the worker to prove on the balance of probabilities any fact relevant to the issue of causation. On this issue, the High Court in Wallace v Kam[574] noted that the distinction between factual causation and scope of liability should not be obscured by judicial gloss.
[520] I am satisfied on the evidence that DPS as the employer had a non-delegable duty of care to the plaintiff. I accept Mr de Andrade's evidence that Mr Ferguson could have asked to see the workplace. I find that Mr Ferguson could have seen whether the workplace was safe or not and recommended measures be put in place to ensure safety. I also thought that DPS acknowledged its responsibilities to its workers by saying to MT it would organise insurance and Workcover for the workers. I accept Mr de Andrade's evidence in this regard.[575]
[521] It is true there was a workplace assessment in 2014 but I did not accept Mr Ferguson's evidence that these were ongoing. He was equivocal on this. I consider there was an ongoing duty on DPS to check that the workplace was safe for its workers by, for example, checking on them or checking with MT to ensure that it was.
[522] An issue has been raised about whether Mr Ferguson was refused access to the area because of IP issues. On this point, I preferred the evidence lead by the second defendant. I accept the evidence of Mr de Andrade and Ms Spaic that if he wanted to, Mr Ferguson could have asked to inspect the area of work. The fact is he was able to engage his own WHS consultant in 2014. He would not have been refused access if requested. MT would have welcomed any safety suggestions. I am not satisfied Mr Ferguson was prevented from accessing the area.
[523] I find that Mr Ferguson regularly attended the factory and had the opportunity of observing the workplace and speaking to his workers. I find there was no regular auditing by DPS of the workplace.
[524] In summary insofar as DPS is concerned, I am satisfied as follows:
[159]
(a) The risk of injury here was foreseeable in that the DPS knew or ought reasonably to have known of the risk.[576] I have discussed this previously. There would be a risk of injury if the spiral fell off the rails. An investigation would have revealed this risk.
(b) The risk was not insignificant.[577] There was evidence that spirals had fallen off the rails a number of times previously.
(c) A reasonable person in the position of DPS would have taken precautions to avoid the risk.[578] In this regard, I consider it probable that injury would occur if the precautions were not taken.[579] Any injury would be serious, bearing in mind the weight and size of the object.[580] The burden of taking such precautions rested on the employer, at least in part, as there was a non-delegable duty of care imposed upon it[581] and the measures that could have been employed to avoid the risk do not seem overly expensive or difficult and it was not difficult to check that the system of work was safe and the level of instruction was appropriate.[582]
[160]
[525] I find that DPS should have conducted or arranged for continuing inspections of the workplace to ensure it was safe; it should have checked that MT conducted appropriate training and supervision of its staff and it should have checked that safe and proper plant and equipment were used by MT. If it had done these things, it is likely the risk of injury could have been avoided.
[526] I also find that DPS breached s 19 of the WHSA, that is it failed to ensure so far as reasonably practicable the health and safety of the plaintiff at work.
[527] I therefore find that DPS breached the duty of care it owed to the plaintiff.
[528] I find in accordance with section 305D of the WCRA that the conduct of the first defendant caused the injuries suffered by the plaintiff. I find that there is factual causation in that if the measures had been put in place by DPS then it is likely the injury would not have occurred.[583] I find it appropriate to extend liability to the first defendant as I find that responsibility at least in part should be on DPS because of the non-delegable duty of care it owed its employees to avoid the risk of harm which was acknowledged by it by saying it would organise the insurance and WorkCover for the workers.
[529] I find that the plaintiff has proved the particulars in paragraph 15 (a), (c), (d), (e), (f), (g), and/or (k) of the amended statement of claim. He has also proved paragraph 16.
[530] I find that DPS is liable in negligence and/or breach of contract to the plaintiff.
[161]
[531] Insofar as the second defendant is concerned, in Bankstown Foundary Pty Ltd v Braistina[584] the High Court said:
[162]
"A worker will be guilty of contributory negligence if he ought reasonably to have foreseen that, if he did not act as a reasonable and prudent man, he would expose himself to risk of injury. But his conduct must be judged in the context of a finding that the employer had failed to use reasonable care to provide a safe system of work, thereby exposing him to unnecessary risks. The question will be whether, in the circumstances and under the conditions in which he was required to work, the conduct of the worker amounted to mere inadvertence, inattention or misjudgement, or to negligence rendering him responsible in part for the damage."
[163]
[532] Insofar as the first defendant is concerned, the WCRA provides as follows:
[164]
"305FStandard of care in relation to contributory negligence
[165]
(1) The principles that are applicable in deciding whether a person has breached a duty also apply in deciding whether the worker who sustained an injury has been guilty of contributory negligence in failing to take precautions against the risk of that injury.
[166]
(a) the standard of care required of the person who sustained an injury is that of a reasonable person in the position of that person; and
(b) the matter is to be decided on the basis of what that person knew or ought reasonably to have known at the time.
[167]
In deciding the extent of a reduction in damages by reason of contributory negligence, a court may decide a reduction of 100% if the court considers it just and equitable to do so, with the result that the claim for damages is defeated.
[168]
(1) A court may make a finding of contributory negligence if the worker relevantly -
[169]
(a) failed to comply, so far as was practicable, with instructions given by the worker's employer for the health and safety of the worker or other persons; or
(b) failed at the material time to use, so far as was practicable, protective clothing and equipment provided, or provided for, by the worker's employer, in a way in which the worker had been properly instructed to use them; or
(c) failed at the material time to use, so far as was practicable, anything provided that was designed to reduce the worker's exposure to risk of injury; or
(d) inappropriately interfered with or misused something provided that was designed to reduce the worker's exposure to risk of injury; or
(e) was adversely affected by the intentional consumption of a substance that induces impairment; or
(f) undertook an activity involving obvious risk or failed, at the material time, so far as was practicable, to take account of obvious risk; or
(g) failed, without reasonable excuse, to attend safety training organised by the worker's employer that was conducted during normal working hours at which the information given would probably have enabled the worker to avoid, or minimise the effects of, the event resulting in the worker's injury.
[170]
(2) Subsection (1) does not limit the discretion of a court to make a finding of contributory negligence in any other circumstances.
[171]
(3) Without limiting subsection (2), subsection (1)(f) does not limit the discretion of a court to make a finding of contributory negligence if the worker -
[172]
(a) undertook an activity involving risk that was less than obvious; or
(b) failed, at the material time, so far as was practicable, to take account of risk that was less than obvious.
(1) For section 305H, an obvious risk to a worker who sustains an injury is a risk that, in the circumstances, would have been obvious to a reasonable person in the position of the worker.
[175]
(2) Obvious risks include risks that are patent or a matter of common knowledge.
[176]
(3) A risk of something occurring can be an obvious risk even though it has a low probability of occurring.
[177]
(4) A risk can be an obvious risk even if the risk (or a condition or circumstance that gives rise to the risk) is not prominent, conspicuous or physically observable.
[178]
(5) To remove any doubt, it is declared that a risk from a thing, including a living thing, is not an obvious risk if the risk is created because of a failure on the part of a person to properly operate, maintain, replace, prepare or care for the thing, unless the failure itself is an obvious risk."
[179]
[533] The plaintiff refers to a number of cases at page 15 of his submissions. Of course, each case depends on its own facts.
[534] In this case, I do not find the plaintiff guilty of contributory negligence as:
[180]
(a) He was relatively new to the position and was not overly experienced with stripping the moulds.
(b) He was allocated an inexperienced co-worker to work with.
(c) There was inadequate supervision of the plaintiff in carrying out the task and the training to my mind was inadequate.
(d) There was no insistence on the use of the pivot lock or the collar. The system was deficient.
(e) The written SWPs did not deal with the risks associated with the spiral falling off the rails.
(f) There was no verbal instruction given as to the risks or use of protective measures.
[181]
[535] Insofar as the lifting is concerned, it is perfectly understandable that once the spiral had fallen to the ground, the plaintiff and a co-worker would lift it up to put it back on the rail. The second defendant should have factored this into the system employed at its premises and in the written material concerning the demoulding process. There should have been warnings of the risk of the spiral falling and of the need to get assistance or to take care when lifting it back on the rail.
[536] I do not find any contributory negligence as against the plaintiff.
"6Proceedings against, and contribution between, joint and several tortfeasors
[184]
Where damage is suffered by any person as a result of a tort (whether a crime or not) the following apply -
[185]
(c) any tortfeasor liable in respect of that damage may recover contribution from any other tortfeasor who is, or would if sued have been, liable in respect of the same damage, whether as a joint tortfeasor or otherwise, so, however, that no person shall be entitled to recover contribution under this section from any person entitled to be indemnified by the person in respect of the liability in respect of which the contribution is sought.
[186]
7Amount of contribution and power of the court
[187]
In any proceedings for contribution under this division the amount of the contribution recoverable from any person shall be such as may be found by the court to be just and equitable having regard to the extent of that person's responsibility for the damage; and the court shall have power to exempt any person from liability to make contribution, or to direct that the contribution to be recovered from any person shall amount to a complete indemnity."
[188]
Several concurrent tortfeasors are persons who by their separate acts cause damage to the injured person.[585] Any apportionment is with reference to the extent to which the particular defendant's conduct contributed to the damage suffered by the plaintiff and their comparative culpability.[586]
[189]
[539] For example, in Marketform Managing Agency Ltd v Ashcroft Super IGA Orange Pty Ltd[587], the New South Wales Court of Appeal upheld the apportionment of 10 per cent to the labour hire employer and 90 per cent to the host hirer company. This occurred where, despite reasonable efforts of the labour hire company to carry out inspections of the host employer's premises, the labour hire company found no evidence of the risk that eventuated, resulting in the employee's injury. Accordingly, the 10 per cent apportionment against the labour hire employer primarily arose out of the non-delegable character of the employer's duty of care.
[540] In this case, I find that there were really no efforts by DPS to ensure the workplace was safe after 2014.
[541] In this regard, I accept the evidence of Mr de Andrade and Ms Spaic that Mr Ferguson was not prevented from requesting access to the premises or from making safety suggestions. I did not accept Mr Ferguson's evidence that there were ongoing WHS visits to the site after Mr Fanning's report.
[542] As against DPS, it was the employer with the non-delegable duty. As against MT, it controlled the workplace and had the system of work.
[543] I consider that MT should bear the largest proportion of responsibility as it was in control of the workplace and had direct responsibility for the plaintiff.
[544] I agree with the parties that MT is 75 per cent responsible and DPS is 25 per cent responsible for the plaintiff's injuries.
[190]
[545] The general rule is that damages in tort are such that the injured party should receive compensation in a sum, which so far as money can do, will put that party in the same position as he or she would be in if the tort had not been committed.[588]
[191]
General Damages for pain, suffering and loss of amenities
[192]
[546] Despite my findings that the plaintiff gave evidence exaggerating the effect of the injury on his functional capacity, the fact remains that the plaintiff has suffered an L4/5 disc protrusion with left L5 radiculopathy, underwent surgery and he has an approximate 10 per cent whole person impairment.
[547] He has also suffered an adjustment disorder with mixed, depressed and anxious mood.
[548] I find he suffered symptoms and a loss of enjoyment and amenities of life as a result.
[549] As against the first defendant, general damages must be assessed under section 306O of the WCRA. Schedule 14 of the regulations sets out the applicable ranges of ISVs.
[550] Contrary to the plaintiff's submissions in this case, I consider this is a moderate lumbar spine injury and item 91[589] applies. This is because I consider item 90 applies where, for example, there is a fracture involving at least a 25 per cent compression injury.
[551] On the other hand, I consider item 91[590] more rather deals with disc prolapse.
[552] The range is 5 to 15. I assess it at 12. I add a slight uplift of 2 for the psychiatric injury. The total is 14. This amounts to $26,100.
[553] No interest may be awarded on past general damages.[591]
[554] The award of damages as against MT is at common law. I have had regard to the case of Sawyer v Steeplechase Pty Ltd[592] and _Cameron v Foster,[593]_the case relied on by the second defendant in its submissions.
[555] Cameron is some 15 years old. Sawyer involved more serious injuries.[594]
[556] I assess general damages at $55,000. I award interest at 2 per cent per annum for 6.25 years on past general damages ($30,000) which I assess at $3,750.
[193]
[557] Following appear to be the special damages:
[194]
The plaintiff claims the entire amount. The second defendant submits it has not been proved that each consultation relates to the claim. The first defendant accepts the claim. When analysing the medical records (Exhibits 48, 53, 54 and 55), several items do not relate to the back injury[596], although some do. Doing the best I can I allow $10,000 for this item.
[195]
The plaintiff submits that the PBS history should be relied on. The first defendant relies on the PBS history which shows that $382.24 has been spent on relevant medications. It submits that $100 is reasonable for over-the-counter medications in the absence of receipts. The second defendant makes no submission. I accept the first defendant's submission.
[196]
The plaintiff relies on Exhibit 4 claiming $3076.57. The first defendant submits that $500 for travel is reasonable. At the end of the day, I am not satisfied that all of the trips can be attributed to the back injury e.g. see consultation with Dr Paton 20 September 2022 (Exhibit 53 and Exhibit 48 page 8). I am prepared to allow $1,000.
[197]
[558] With respect to the first defendant, I would allow interest on the total sum of $1,482.24[598] at the rate of 2.065 per cent per annum for 6.25 years, being an amount of $191.30. With respect to the second defendant interest at 5% per annum for 6.25 years is $463.20.
[198]
[559] The plaintiff claims pain medication at $5 per week for 43 years and chiropractic treatment at $29.50 per week for a period of 5 years. Discounted on the 5 per cent tables, this is $9,778.82.
[560] The first defendant submits that the court would award a nominal amount for future medication and travel, perhaps in the sum of $500.
[561] The second defendant submits that no award should be made.
[562] I note that no receipts were tendered proving expenditure on Panadol and the like. I would allow a modest amount for future medication and travel at $10 per month for 27 years (multiplier is 783). This is an amount of $1,957.50. I did not consider there was sufficient evidence justifying the necessity of ongoing chiropractic expenses.
[199]
[563] The plaintiffs work history discloses the following:
[200]
(a) Year ended 2014 - average weekly earnings $238.23
(b) Year ended 2015 - average weekly earnings $805.33
(c) Year ended 2016 - average weekly earnings $917.38
(d) Year ended 2017 - average weekly earnings $853.40
(e) Year ended 2018 - average weekly earnings $700
(f) Year ended 2019 - average weekly earnings $536.69[599]
(g) Year ended 30 June 2020:
Direct Personnel $1,550
Centrelink $873
WorkCover $34,394
(h) Year ended 30 June 2021:
Centrelink $22,239
WorkCover $830
(i) Year ended 30 June 2022:
Centrelink $24,085
Cbus Insurance payout $121,690 + $52,771
(j) Year ended 30 June 2023:
Centrelink $22,272
(k) Year ended 30 June 2024:
Centrelink $25,801
(l) Year ended 30 June 2025:
Centrelink $23,069
[201]
[564] The plaintiff was 34 years of age at the time of his injury and was employed on a fulltime basis by DPS. He was earning approximately $800 net per week at the time of the injury. He did of course have some Centrelink benefits paid in the 2018 and 2019 financial years, so he spent some time unemployed. His average income was about $690 net per week.[600]
[565] Insofar as the first defendant is concerned, s 306J of the WCRA applies. This section provides:
[202]
"306J When earnings cannot be precisely calculated
[203]
(1) This section applies if a court is considering making an award of damages for loss of earnings that are unable to be precisely calculated by reference to a defined weekly loss.
[204]
(2) The court may only award damages if it is satisfied that the worker has suffered or will suffer loss having regard to the person's age, work history, actual loss of earnings, any permanent impairment and any other relevant matters.
[205]
(3) If the court awards damages, the court must state the assumptions on which the award is based and the methodology it used to arrive at the award.
[206]
(4) The limitation mentioned in section 306I(2) applies to an award of damages under this section."
[207]
[566] The plaintiff submits that I should award past economic loss at the rate of $800 net per week for the period of 324 weeks. This amounts to $266,520.
[567] The first defendant submits that the evidence supports the view that the plaintiff's extensive travel and gym routines tells against him being unable to work. It is submitted I should use the sum of $690 per week, which was the average he earned at the time of the injury. It is submitted that I should assess past loss up until August 2020 or February 2021, which represents a period when he was cleared to return to work and allowing six to 12 months for retraining. This amounts to a range of $37,950 to $55,890. In oral submissions it was accepted that, bearing in mind there is an ongoing incapacity for certain forms of employment, I could assess a global of $25,000[601] or the sum of $300 per week for the period say October 2020 to the present day.[602] This amounts to a range of $25,000 to $93,600. Thus, the total of $62,950 to $131,550.
[568] The second defendant submits that by January 2020 the plaintiff was able to have returned to work and total past loss should be $800 net per week for a period of 42 weeks, a total sum of $34,057.14. In oral submissions Mr Hickey conceded that, in light of the ongoing impairment of working capacity, a global sum of $40,000 to $50,000 could be awarded for the period January 2020 until today.[603] This is a total of $74,057.14 to $84,057.14.
[569] In assessing damages for economic loss, the High Court in Malec v J C Hutton Pty Ltd[604] noted:
[208]
(a) There is some degree of speculation necessary when assessing economic loss (page 639).
(b) The ascertainment of economic loss involves an evaluation of possibilities (page 639).
(c) The court assesses the degree of probability that an event would have or might occur and adjusts the measure of damages accordingly (page 643).
[209]
[570] It must also be appreciated that the loss to be assessed is a loss of earning capacity, not a loss of earnings. The question is whether as a result of the breach the plaintiff has been rendered less capable of earning income. The court looks at the capacity for work before the employment he or she was engaged in at the time of breach.[605]
[571] I have difficulties accepting the evidence of Mrs Coles as it relies on information given by the plaintiff which is not entirely accurate. This calls into question her report.
[572] However, in light of the plaintiff's whole person impairment, age, work history, actual loss of earnings and his inability to do heavy factory jobs, I am satisfied the plaintiff has suffered economic loss and will continue to do so in the future.
[573] As I have said, I accept the first defendant's submissions that the plaintiff would have been able to return to some form of employment by early 2020 but that he needed 6-12 months for retraining.[606]
[574] I have found the plaintiff was able to return to some form of lighter employment by January 2021. I consider in the approximate 18-month period before this, this would have been difficult bearing in mind his only experience was working as a fabricator/moulder in a factory.
[575] I accept the first defendant's submission that the loss should be assessed at $690 net per week which I consider better represents the amount of loss for that period. I assess the loss from the date of the incident until January 2021 (78 weeks) at $690 per week. This amounts to $53,820.
[576] Thereafter, I consider the plaintiff had the capacity to work in lighter jobs (excluding the heavy factory work).
[577] The first defendant conceded a loss of $300 per week.[607] I consider that to be a reasonable estimate of the monetary value of the effect of impairment bearing in mind his income most likely would have increased over the period.[608]
[578] I therefore assess a loss of $300 per week for the period January 2021 until the present time (246 weeks) - a total of $73,800.
[579] I therefore assess total loss at $127,620. There should be some discounting of this sum because of the evidence concerning the wrist injury and the degeneration. I note in _Peebles v WorkCover_it was said that the selection of the appropriate discount rate involves the discretionary judgment of the court, and the discounting of pre-trial loss is different to future loss, as the circumstances regarding past loss are known.
[210]
[586] The plaintiff submits for a sum of $900 net per week for 27 years discounted by 50 per cent. This amounts to $352,350. Mr Charrington submits the plaintiff cannot work.
[587] The first defendant submits that the plaintiff's claim is based on the fact he is incapable of work. If Doctors Tuffley and Labrom are accepted, then this contention is not correct, and he can work in various occupations. The first defendant relies on the fact the plaintiff obtained the private investigation qualifications quite quickly. In the circumstances, $100,000 to $130,000 is appropriate, which is based on a weekly amount of $150 to $200 discounted by 15 per cent.
[588] The second defendant submits that on the report of Dr Labrom, it would not be open to make any award for substantial future economic loss. At best, a global award of $25,000 would be made.
[589] In respect of future economic loss, this involves an exercise of prediction - what the future would have been if the injury had not occurred and what it is likely to be. Often such damages are at best an estimate.[612]
[590] In this case the plaintiff is 40 years old. I consider that he can do a range of more sedentary work and is not unemployable. But I find he is more vulnerable on the open labour market and can no longer work in heavy factory occupations.
[591] I accept the plaintiff's submission that the starting point is a salary of $900 net per week. It has been 6.25 years since the accident and salaries have increased since then. I consider the amount of $300 per week (which is the same amount I used for past economic loss) is an appropriate estimate of the monetary calculation of the impairment of earning capacity. As I have said this is some 30 % of the full sum. [613]
[592] I therefore assess a sum of $300 per week for the period of 27 years. For a 5 per cent discount, the multiplier is 783. This equals $234,900.
[593] I consider this amount needs to be discounted because of the vicissitudes of life, the existing degenerative condition and the effect of the wrist injury. In Peebles v WorkCover,[614] the trial judge had discounted future economic loss by 50 per cent. This was found to be excessive.
[594] In this case when I consider the medical evidence and the possibility that the pre-existing condition may have "kicked in" in 10 years, I consider that a 20 per cent discount is appropriate. In this regard, whilst it has been said that a conventional discount is 15%, this is not always the case and depends on all the circumstances.
[211]
[597] It is common ground that damages for gratuitous care cannot be awarded against the first defendant under Part 9 Division 3 of the WCRA. Damages for care can be awarded against the second defendant.
[598] The plaintiff submits that the claim for past care and assistance is based on the report of Mrs Coles and there was no requirement to call the care providers. It is submitted that care from 11 July 2019 until 22 August 2022 (162 weeks) is for four hours per week at $35 per hour. For the period 22 August 2022 until today, it is two hours per week at $35 per hour. This amounts to $33,600 for past care. For future care, 1 hour per week is claimed at $35 per hour for 43 years. This amounts to $27,905.50.
[599] The second defendant submits that the plaintiff has failed to call material witnesses to support his case. It is submitted the plaintiff's evidence cannot be relied upon.
[600] As I have noted, I have difficulties accepting the evidence of Mrs Coles as it relies on information given by the plaintiff which is not entirely accurate. This calls into question her report. Also, the fact that care providers were not called deprives the court of the means of checking and corroborating the plaintiff's allegations.
[601] On my findings, the plaintiff was able to return to work by January 2021. I conclude in light of his gym work and overseas travel he could well look after himself. I do not propose to order care after this point. Dr Tuffley considered there was no need for ongoing care. I accept this.
[602] Dr Todman in his reports noted the plaintiff needed care of up to four hours a week.[616]
[603] In all of the circumstances, I assess past care at 4 hours per week for 78 weeks i.e. July 2019 until January 2021 at $35 per hour. This amounts to $10,920.
[604] I do not find any damages for care payable after that point. In light of the evidence of travel and of the gym work and of his functional capacity, I consider he does not require the care of anyone else regularly.
[212]
[606] Following is the summary of damages I have assessed:
[213]
Interest on general damages 2 per cent on $20,000 for 6 years
[214]
I give judgment for the plaintiff against the first defendant in the sum of $433,056.28 (inclusive of the WorkCover refund of $81,276.60).
I give judgment for the plaintiff against the second defendant in the sum of $490,429.05 (inclusive of the WorkCover refund of $81,276.60).
Pursuant to section 6(c) of the Law Reform Act 1995 (Qld), the first defendant recover contribution from the second defendant in the sum of $324,792.21, being 75% of the judgment against the first defendant.
[215]
I will hear the parties on the question of costs.
[216]
[1] Variously described as a mould, pattern or trough.
[217]
[2] This involved moulding, physical work and lifting up to 20kgs.
[218]
[3] This involved moulding and was very physical with lifting up to 50kg.
[219]
[4] This involved moulding but was lower in physicality.
[220]
[5] This was for mining equipment and involved low physicality.
[221]
[6] This was extremely physical with lifting up to 50kg.
[222]
[19] Transcript day 1 page 40.25. This is consistent with the entry in Exhibit 55 (the notes of Dr Simonds).
[223]
[21] Transcript day 1 page 41. This is consistent with the MRI 2 August 2019 - see Exhibit 54 page 16.
[367] Exhibit 38B "Social and recreational activities".
[249]
[380] Exhibit 21A page 3.9. I note the plaintiff told Mrs Coles in February 2022 that he expected to have difficulty sitting for a long time in a plane (see page 12.4).
[250]
[381] Exhibit 21B page 5.6. I note he confirmed the previous details to Mrs Coles (see page 8.6).
[251]
[409] Exhibit 21A page 12.5. Transcript day 3 page 81-82.
[252]
[411] Exhibit 21B page 5.6. Transcript day 3 page 82.25.
[32] Mr Singleton later went to his own GP in Tweed and was given a further certificate for absence from work.[20] He had an MRI and was given the results of the scan which showed that he had a bulging disc.[21]
[33] He was then referred to a spinal surgeon Dr Schwindack at the Pindara Private Hospital. Dr Schwindack recommended he undergo regular physiotherapy and that surgery was a last resort. The plaintiff underwent the physiotherapy, but this did not help. A nerve root block was tried, and this only gave slight relief.[22]
[34] As a consequence, the doctor recommended surgery.[23] A discectomy was conducted on 2 October 2019. After the surgery, the left leg pain disappeared but constant pain remained in his back. The surgery had little effect on his lower back pain. At worst, it was nine out of ten in terms of pain.[24]
[35] At the time of his injury, he had been living with his partner Carly at Coolangatta for about a year. Between the injury and surgery, he had problems with his care and was "useless." He was assisted with showering, dressing and meals by Carly. He couldn't lift some objects. He used a walking stick. Prior to the injury, they shared the tasks equally. Prior to the injury he used to drive, but after it he couldn't, and Carly would do this also.[25]
[36] They separated in September 2019 because of his physical condition and mental state.[26] He moved to his uncle's place at Coolangatta and could shower but was helped to dress by his uncle. His uncle did the cooking and cleaning and drove for him. He tried to go back to the beach, but he did not do this often. He continued going to the physiotherapist and his GP.[27]
[37] Whilst he used the walking stick between the injury and surgery, after the surgery he used the stick to get out of bed and get up from the toilet. Before the surgery he could not bend or squat. He could lift some items from a benchtop. He was in hospital for about seven days after the surgery and then returned at his uncle's place.[28]
[38] A few friends helped with meals and shopping and the like. He did no cleaning, and someone helped him with the laundry. Before the surgery, he was not good at walking up and down stairs but this improved after the surgery. After the surgery he continued receiving physiotherapy about three times a week. WorkCover funded this. He said he was on WorkCover benefits until June 2020.[29]
[39] The physiotherapy did not relieve the pain much. Post surgery the pain has remained. He told the doctor he had not recovered.[30]
[40] Since the treatment by Dr Schwindack, Mr Singleton has been to a number of different GP's for pain relief and has been on a health care plan. He is taking medication including Lyrica and pain killers. Anti-inflammatories did not work. He stopped physiotherapy about two weeks ago. He was going fortnightly at that time.[31]
[41] He was tried using an osteopath and chiropractor. The osteopath was better than physiotherapy. The chiropractor has given most relief. He has been going there fortnightly and pays for it himself.[32]
[42] At one stage he was seeing the chiropractor three days a week. After the weekly benefit from WorkCover stopped in June 2020, he applied to Centrelink and was placed on a Disability Support Pension (DSP). He has also had a Total and Permanently Disabled (TPD) Super lump sum payout of $180,000 and weekly payments ($20,000 per year). He didn't follow through with an application to NDIS.[33]
[43] He also tried an alternative remedy with an old man in Indonesia in August 2022.[34] He had been to Indonesia a few times since the incident happened.[35] He admitted posting some photographs on Facebook from Bali, but they were photographs taken in 2017.[36]
[44] Mr Singleton also uses heat packs and replaces them every few months.[37]
[45] He said the condition plateaued in 2023 and it hasn't improved or worsened.[38] He suffers pain everyday which varies from 2 out of 10 to 9 out of 10. The flareups are monthly. The pain varies during the day. If he overdoes something it makes the pain worse.[39]
[46] He has lived with his housemate Joe Fuller for four years and Joe does most of the household tasks. Mr Singleton tries to pull his weight, but Joe does the larger share. He finds making his bed particularly difficult. He did have a relationship with a woman named Petra for 18 months and they lived together for 12 months. During that time, she assisted him with showering, dressing, meals, cleaning etc. She also drove him at one stage. He admitted he had returned to shopping daily at Coolangatta. His normal day involves watching tv, watching social media, walking, having lunch, going to the gym, sitting at home and playing chess. Before the injury he played sports, including rugby league, AFL, soccer, basketball, tennis and surfing. He hasn't tried surfing since the injury and will not be able to do this. He used to surf daily.[40]
[47] He goes to the gym and uses the cable machine for upper body strength. Before the injury, he used to do a full body workout including legs and back and he now does that workout very rarely. He follows the advice of an exercise physiologist and physiotherapist when he goes to the gym and admits he can overdo it.[41]
[48] Mr Singleton also has a number of mental health issues. He admitted going to the psychologist a couple of times before the injury because of relationship difficulties, but since the injury he has felt depressed and feels poor about himself with accompanying dark thoughts. He started seeing a psychologist or psychiatrist in Tweed Heads weekly, but it did not help. He then changed to Daniel Murphy whom he saw weekly for two years. This was covered by WorkCover and a mental health plan. It was helpful to a degree.[42] He still feels quite useless. He has tried socialising. He was good at socialising before the injury but since it he has been self-conscious. He did drink alcohol before the injury but since tends to drink too much and his usage has increased. He also admitted dabbling in cocaine.[43] Exhibit 3 is the care schedule.
[49] As to his lifting capacity, he could not do any of the jobs he did prior to the injury.[44] Since the injury, he has done a private investigator's course but he has issues with reading because of a poor attention span and does not think he could work in that occupation. He is not very good at computers and has never worked in a sales job. He also does not like dealing with members of the public.[45]
[50] Medicare has paid for many of his treatments, but he has funded the others. Exhibit 4 is the travel schedule.
[51] Before the injury, he felt good about life but does not now. He is unable to do many things that he could before the injury including surfing and playing with his children. He enjoyed his job as a fabricator, and he feels as though he is not worth anything now. He described his activities with his children. He doesn't see his two younger daughters now since a falling out with the mother. He used to enjoy travelling overseas to Indonesia and Singapore, but travel is hard now and he can't surf or hike up volcanoes.[46]
[52] His appearance and self-worth are a big issue and he turned to alcohol or tried to socialise. This is why he goes to the gym, for his mental state. He doesn't have a plan for the future. Before the injury he intended to marry and get a house, but he believes this is lost to him now.[47]
[53] Mr Singleton described how he had sexual problems after the injury and used Viagra for assistance. He has tried to stay positive and has some work interests, for example becoming a sound technician for a band.[48]
[60] He accepted he told Dr Todman in mid-2020 that he was considering working in surveillance, but he agreed he took no steps to find an employer, despite having completed the course.[60]
[61] He said that in March 2020 during COVID, his care for the children impacted his employment prospects. He was looking after the children regularly at their house and did not work.[61]
[62] Mr Singleton agreed saw a number of doctors between 2023 and 2025. He told Dr Tuffley in 2023 he had done the PI course, but he told Dr Tuffley he couldn't work as a PI because of the sitting aspect. He agreed he had been on the DSP since December 2021 and received a TPD payout.[62]
[63] He also admitted doing further study and obtaining a further private investigation certificate in March 2023.[63] This was certificate four in government investigation. He claimed he did this to keep his mind active. Despite this, he claimed he could not pursue a career in private investigations. He said he kept it in mind but was sceptical that he could do the work because of a lack of concentration and ability to sit still.[64]
[64] He said that he saw a chiropractor for his back pain, neck and knees.[65] He admitted going on a trip to Bali in 2023. He accepted that in 2023 he registered an ABN as a sole trader. This was to keep open possibilities for work as a subcontractor. He claimed he did not have any specific occupation in mind. Exhibit 9 are the ABN details.[66]
[65] He admitted applying to be registered as a private investigator with the Queensland Government. Exhibit 10 is the licencing register report. He said this had expired. He claimed he did not consider that his occupation was as a private investigator. He did not recall telling Dr Foxcroft that the PI course took him longer to complete than he expected.[67] He admitted that it only took him four months to do the course.[68]
[66] He said that he took Lyrica and Palexia. He told Dr Chalk in June 2025 that he was taking this medication. He also took Panadol as required. The doses varied.
[67] He was shown a health history document (Exhibit 11) and accepted he stated in that document he was not taking any medication. He also agreed that he lied where he said he had no children. He also said in that document his occupation was private investigator. He said he put that down because he did not want to put down that he was a dole bludger.[69] He also admitted the address was wrong because that was the address on his licence, but it wasn't his address at the time.[70] Despite what was in Exhibit 11, he claimed he was not intending to work as a private investigator.
[75] He did not recall going back to Denpasar from the Gold Coast in August 2023 for 12 days, returning to Australia on 9 September 2023.[77]
[76] He then went to New Zealand with Crystal. They flew from the Gold Coast to Christchurch and came home through Auckland. He went to Queenstown, and they went to the snow at Coronet peak. He claimed he didn't snowboard. Crystal drove the car as he was not on the insurance.[78]
[77] Then again on 18 August 2024, Mr Singleton flew to Denpasar where he stayed through to 9 September 2024. He claimed he was relaxing. He denied taking drugs in Bali.[79]
[78] He then went to Manila on 3 October 2024 with a friend called Charlie, a crane driver. He spent his time there relaxing on beaches. He walked and went to restaurants. He would also go to the gym.[80]
[79] With respect to his gym training, he goes five to six days a week. He started in the gym in 2016. He does a push routine, a pull routine and a leg routine.[81]
[80] He had about two years off from the gym after the incident and returned to it in late 2021.[82]
[81] With respect to the push routine, he uses a cable machine, Smith machine for bench presses (three sets with three to eight reps at 30kgs), up to 30 push ups; a cable machine up to 40kgs and a tricep pulldown up to 40kgs.[83]
[82] With respect to his pulling day, he uses a lat pulldown at 30kgs (3 sets); dumbbell curls with 12.5kgweights; hammer curls with 12.5kg weights and a cross body curl. He also uses a cable machine (12-13kgs). There are also bicep curls on a cable machine which involve 18 kilograms.[84]
[83] He claimed he was at the gym for up to two hours a session but only actually exercising for 20 to 25 minutes.[85]
[84] With respect to his legs, he does 20kg calf raises, squats, lunges and leg extensions.. He usually has one day's rest per week.[86]
[85] With respect to Manila, Mr Singleton said that he did find a gym there. He described what he did in Manila. He then went to Cebu City on his own and stayed in a hotel. He then went to Moalboal and stayed in a beach resort where he swam. He met Charlie there. They also went to bars. He did sight-seeing at Waterfalls (getting there on the back of a scooter); swimming; going to drinks and dinner; swimming with whale sharks (taking one hour on a bus to get there) and swimming with sardines.[87]
[86] He then went to El Nino where he did sight-seeing, for example taking a boat to the islands for several hours. He also did a Zipline in a forest. He then went to Coron for two days, then back to Manila and returned to Australia on 15 November 2024.[88]
[87] On 5 December 2024, he flew to Japan from Sydney and stayed in Japan for 13 days. He did sight-seeing at temples in Osaka. He climbed up and down stairs and caught busy trains. He also went to bars. He did sight-seeing in Kyoto and went to temples. He then went to Tokyo for the rest of the trip where he also did sight-seeing and used public transport. He then returned to Osaka, flew to Cairns and then flew home. [89]
[88] In March 2025, he spent 21 days in Bali with a friend called Hayley. They had met at the Casino. He relaxed, went to the beach and did some walking.[90]
[89] Mr Singleton accepted that his first trip was on 11 April 2022[91] and in the 958 days since, he had spent 20 per cent of it overseas travelling. He accepted he was travelling more than he did before the injury.[92]
[90] He admitted that he did not tell Dr Chalk about his overseas travels as he did not think it was relevant. He admitted that he had not told the expert witnesses about them.[93]
[91] He was shown a statement dated 4 October 2023 in which he said he could not work since the accident but did not disclose the travel history. He said he did not think it was relevant.[94] He said he did not know where Carley or Petra were. He lived with Joe and Joe did most of the duties at home.[95]
[92] He saw Dr Foxcroft in May 2025 who took his history. He did not tell him about the travel and admitted telling him that his lifestyle was extremely limited.[96] He didn't tell Dr Foxcroft about the travel because he did not think it was relevant.
[93] He did not dispute he told Dr Foxcroft he had a lifestyle around which he managed the pain.[97]
[94] He agreed he attended Mrs Coles in February 2025 and told her about his limited physical capability. He didn't tell her about the travel. He told her that he went to the gym three times a week for 45 minutes each session.[98] He accepted this was not true. He accepted that his telling Mrs Coles that he had a 10kg weight limit was a lie.[99]
[95] He was shown records from the Tweed Valley Hospital[100] and agreed that he was admitted on 10 February 2022 and discharged on 22 February 2022. He said that he was admitted for alcohol intoxication. He admitted he was found on a beach and brought to the emergency department. He claimed his drink was spiked. He denied using cocaine and claimed that Joe had mistakenly told the doctors this is what happened.[101] I have my doubts about this evidence because he later claimed he stopped cocaine use that night.
[96] He admitted telling the nurses he had walked to Minyon falls the weekend prior. He had driven a car there with Crystal and had walked one kilometre each way.[102]
[97] He said that he started taking cocaine on New Year's eve in 2021 but stopped on 22 February 2022. He claimed that he did not know the cost of it and claimed he got it from a friend.[103] I have my doubts about his claim to not know the cost of it.
[98] With respect to the notice of claim dated 19 June 2020, he agreed that he gave instructions to his lawyers to bring a claim on 11 September 2019, which is before the surgery.[104] I did not think there was much a point in that as he did have an MRI at that stage which showed the L4/5 protrusion. With respect to part two of the notice of claim, he agreed he did not include his private investigator qualifications as it slipped his mind.
[99] Mr Singleton was then questioned about his induction training with MT and admitted watching a video and slideshow. He was shown a number of documents regarding this training. He admitted signing the SWP (Exhibit 5). He did not recall seeing the standard work practice sheet and had not seen the trolley depicted previously. He had never used that trolley previously.[105]
[100] He agreed the SWP included a component of general manual handling and lifting. He agreed that his task at the time of the injury included manual handling. He was able to assess such task and knew of the risks. He was not aware of how heavy the spiral and trough were at the time and had been told by co-workers it weighs about 100 kilograms.[106] He disagreed that the trough weighed 30kgs.[107] He did not dispute that lifting one end of the trough still attached to the spiral was 52 kilograms.[108]
[101] He accepted he knew that he had to be careful about lifting things. He said that if the spiral was damaged it would be his responsibility. He admitted knowing about safe lifting practices. He said that the pain he suffered occurred when the spiral fell. He would have considered safe lifting techniques when he lifted the spiral. He never considered the spiral trolley because he didn't know about it and he had a co-worker to assist.[109]
[102] There was a pause between when the spiral fell to the ground and picking it up as he was in pain.[110] He said that he followed safe lifting principles when he lifted it.[111]
[103] He did not accept that the injury happened when he lifted it.[112]
[104] The plaintiff admitted that before the injury he had attended a psychologist and indeed nine days before the injury on 2 July 2019 he had a depressed mood and was sad.[113] He denied injuring his back surfing whilst in Bali.[114]
[105] He admitted telling the psychologist he struggled to get back into work and all he was getting was "shit kicker" jobs. He said that he did well at school and was bright.[115]
[106] He admitted seeing Dr Andrew Sax on 4 April 2024 who noted that the plaintiff was occasionally taking cocaine. The plaintiff denied taking the drug then.[116]
[107] With respect to the injury on 11 July 2019, he said it was Paul who rubbed the deep heat in, and Paul was the leading hand.[117]
[108] Mr Singleton saw Dr Foxcroft in July 2020. He admitted telling Dr Foxcroft that in 2011 he was charged with giving a false statement to the police. He didn't tell Dr Foxcroft that he was taking illegal drugs.[118]
[109] He was shown a photograph of the rails with the spiral and admitted the rail might be less than a metre high.[119]
[110] With respect to Dr Chalk, he didn't tell him about his travels and didn't tell him about his use of illicit drugs.[120]
[111] He did not dispute he was assessed by Dr Cochrane in early 2020 for WorkCover and agreed that there was an attempt to get him back to work. He could not work at St Vincent de Paul as he had a criminal history and did not recall being offered work with Bunnings.[121]
[112] He was shown his LinkedIn page which stated he was a private investigator, and which noted that between July 2019 and December 2021 he was recovering with his health.[122] From January 2022 until December 2023, he was noted as transitioning in his career.
[113] He admitted he lied about having a bachelor's degree in engineering from Bond University.[123]
[114] In early 2020, he attended a physiotherapist who assisted him with rehabilitation. He had an adductor tear in February 2020.[124]
[115] He saw an occupational therapist (OT) for WorkCover and did not dispute that he told the OT he had to care for the children which interfered with his returning to work. He said that he was caring for the children from time to time.[125] He admitted he attended the Tweed Hospital in 2011 complaining of low back pain due to a fall.[126]
[116] He saw Dr Patton in September 2022 and told the doctor that a month before he had an accident on a scooter and had an injury to his left side. He admitted riding a e-scooter.[127] In my view, this supports the contention the back pain was not so much of a problem in 2022 such as to prevent him some employment at this time, otherwise he would not have been riding an e-scooter.
[117] He did not recall asking for Viagra in May 2018 from the Kennedy Drive Medical Centre.[128]
[118] He admitted telling a nurse at the Gold Coast hospital on 23 July 2025 that he worked as a private investigator. He did not recall saying he took no regular medication.[129]
[128] The procedure would be that he would go to reception, sign in, put on a high vis shirt and the manager would come and get him. He would walk across the yard of the factory, but he could not go into the working area. If he spoke to a worker they would bring the worker to the barrier.[149] He always stayed in the safety area for safety reasons. He also was told that the barriers were to protect the design of the moulds.[150] He cannot recall the date when this occurred.[151]
[129] Mr Ferguson's job was to supply the workers. On the other hand, the manager of MT would show the workers the role, tell them of the tasks and any training was done at MT. He was not aware of the type of training.[152] He agreed that DPS took out liability insurance.[153]
[130] In cross-examination he agreed that DPS had provided the staff to MT for some 20 years. He started at DPS in 2002 and they were providing staff before this. He agreed that he dealt with Mr de Andrade. He did not deal with Mr de Andrade concerning the contracts. He dealt with Downer Mining. He agreed there was a gap between one contract and the other. He denied the proposition that they operated on a month-to-month basis during this gap period, and he said there was no contract between them at the time of the injury. He said the situation had changed, they were simply being paid and there was no agreement. He never discussed the contractual terms with Mr de Andrade, and he said that the old terms did not apply. All he knew was that he was paying the workers. He also said that when the contract ended, he started charging higher rates because he thought that he was out of contract. It took a long time for the second contract to be signed. During that prolonged period, he was dealing with Butch, Shane Hayes and Alex (de Andrade) who were ordering staff. He never saw them concerning any contract; that was dealt with by head office. At one stage they were not paying the bills and he was "freaking out." At no stage did Mr de Andrade and he discuss the existing agreement.
[131] With respect to Exhibit 39 (the proposal) he does not know whether that was before the 2015 contact or the 2019 contract. Mr Ferguson agreed he attended the factory regularly.[154] This was always by appointment. He was not turned away. He would report to reception and sign in. He agreed that he had a good relationship with Butch, Alex and Mr Hayes.[155] He dealt with these men concerning the provision of workers. He had a good understanding of the work that was done at the factory and of the skills and qualifications needed.[156] If he had concerns about safety he would have called them immediately. He accepted that MT treated safety issues seriously.[157] He did not dispute that when Downer took over, there was stricter adherence to workplace health and safety.[158] He observed the safety requirements of the factory when he went there for example by wearing a high vis shirt.[159]
[132] He was not prevented from talking to DPS staff. No one prevented him from looking at the premises when he conducted his visits.[160] He knew the premises extremely well. Once the barriers were put up though he could not go into the working area. Butch told him that he had to stay behind the barriers because they were now the rules of the site. At no stage did he ask to go beyond the yellow line.[161]
[133] Mr Ferguson said that MT never showed him the training material.[162] He did not think they would give it to him.[163] He never asked to look at the SWPs.[164] He said that at one point he had the site inspected by a workplace health and safety officer and was comfortable with it.[165] He agreed that once the contract finished he changed the rates. There were problems with getting purchase orders at one point.
[134] In cross-examination by Mr Charrington, he agreed that Neil Fanning (the workplace health and safety officer) was a contractor. He was employed to do site visits at various locations, and he attended the Carrara site in 2014. Mr Ferguson thought he might have gone there a few times.[166] He was quite vague about whether he reviewed that document.[167] He said that himself or Lisa were responsible for reviewing it.[168]
[135] His job was to provide MT with labourers, but it was MT's job to employ the labourers and give training and warnings regarding risks.[169]
[136] As to Mr Singleton, he could not say what training was given to him regarding his tasks or any warnings given to him.[170] This was a matter for MT.[171] All employees were told to call Mr Ferguson if they had a concern.[172] He was not aware of the training or instructions given to the plaintiff regarding his tasks in the six week period.[173]
[137] There was no regular audit by DPS of the workers regarding any safety concerns.[174] He then said that he thought Mr Fanning went there more than once and in quite a hesitant answer, he said that Lisa went there a lot.[175] I might say, I have difficulties accepting this evidence and I consider there was no regular system of safety checks by DPS. He really could not recall the things that happened.[176] He could not say 100 per cent that there was a regular safety audit process.[177]
[138] In re-examination, he said that after the Fanning report there was no change in the manufacturing process.
[146] He claimed "to the best of his memory" the plaintiff told him that he had a pinched nerve in his neck.[194] Mr Keough said that the plaintiff wanted to report it but said he was ok to continue.[195] I indicate I find that to be quite unlikely bearing in mind the plaintiff had a disc prolapse and had pain radiating down his leg at the time.
[147] Mr Keough claimed he asked the plaintiff what he wanted him to do as "that's my responsibility."[196] Then he said he had no responsibility to ensure productivity.[197]
[148] Mr Keough was hesitant when asked whether he told the plaintiff to return to work, eventually denying it.[198] He claimed that the plaintiff chose to return to work.[199] I highly doubt this. By this stage, the plaintiff had suffered a disc protrusion and would have been in pain. I consider it unlikely that he volunteered to continue.
[149] Mr Keough could not recall if anyone else participated in this conversation.[200] He had no recollection of the person working with the plaintiff claiming, "I think it was Dylan or someone."[201] I find again, this is the example of his lack of memory.
[150] He couldn't recall if Shayne Hayes was there that morning.[202] Mr Keough claimed he told the plaintiff he would check on him in ten minutes to make sure he was okay. He returned within that time, and it was clear to him that the plaintiff was not doing well.[203] He claimed the plaintiff said that he had a pain in his shoulder but said "I am not sure of the exact wording."[204]
[151] Mr Keough said that he introduced the plaintiff to a first aid officer Daniel, and he left the plaintiff and Daniel in the staff room about 25 meters away for first aid.[205] After this, Mr Keough spoke to four to five people in the rest area. He was told that a spiral had left the railing.[206]
[152] He then went back to the plaintiff and said that they needed to make a doctor's appointment but the doctor's surgery did not open until 8:30am. When he went back there, Mr Singleton was not in the staffroom and was outside. Mr Singleton said he was cold and was standing in the sun.[207] This was around 6am.[208] Mr Keough claimed that he advised the plaintiff to go to the doctor (Sonic Health). The plaintiff did not want to wait and wanted to go home and then Daniel drove the plaintiff in his car home and Mr Keough followed them in his car and drove Daniel back to the factory.[209]
[153] Mr Keough denied driving the plaintiff to the doctors.[210]
[154] He claimed that someone would have given him the authority to do take the plaintiff home to his house at Kirra.[211] The plaintiff got out and went into the house and Mr Keough and Daniel went back to MT. He said a report would have been done. He referred to Exhibit 27, the SWP regarding the spider trolley, and said this would not lift up the spiral.[212]
[155] In cross-examination by Mr Campbell, Mr Keough said that he worked for MT which dealt with mining equipment. He agreed that MT uses contract workers. DPS is one source. He said that when an employee starts at MT they do compulsory training. This is online training with five modules. He couldn't say what the training was in 2019. He said he was the workplace health and safety rep in 2019 and he couldn't say if MT had any concerns with people copying its manufacturing process.[213] He had not been given any security training. He said that mobile devices could not be used in the assembly area because of safety. He said he was not a manager; he was simply part of the production team. He said that from the yellow line you could see the whole manufacturing process.[214]
[156] In cross-examination by Mr Charrington, he denied being a supervisor.[215] He also denied being a leading hand. He did agree though that he would talk at the toolbox meetings. He said his main role was as a production technician. He agreed that the spider trolley could not be used between rails because it would not fit into that area.[216]
[157] He was shown the SWP regarding demoulding (Exhibit 28) and agreed that items 15 and 16 were the only ones related to the demoulding task that the plaintiff was doing.[217] There is no other document which gave instructions as regard to separating the spirals from the moulds.[218] The only direct instruction on this point is given by the buddy system.[219] He did say there was an SWP regarding manual handling. He agreed there was no document regarding the risks of the spiral falling off the rail. [220] He was asked whether a buddy would impart this knowledge and he said, "I guess. I don't know."[221]
[158] With respect to item 15 on Exhibit 28, Mr Keough agreed that the PVC overhang varied. Some are shorter, some are longer.[222] He did not ultimately dispute that some have an overhang of about 100mm.[223] He said there was a collar on all of the PVC overhangs but admitted that it was possible for the column to fall off the rails.[224]
[159] He admitted that the columns did fall off the rails sometimes and this was possible if the angle became less than perpendicular.[225]
[160] It was put to him that the plaintiff came to him and said he had injured himself when the spiral fell off the rails and he said, "I don't remember."[226] Again, I think this shows a lack of memory on his part.
[161] He denied telling the plaintiff to go back to work. He did not believe the plaintiff came back and said a similar thing had happened again. He agreed that it was a year later that he first provided a written statement concerning the incident.[227]
[162] He did not recall putting the plaintiff on a lighter task of bolts and washers.[228] He denied advising the plaintiff to stand in the sun and denied putting deep heat on him.[229]
[163] He denied the plaintiff said he had back pain after the first fall of the spiral, but the plaintiff eventually said he was experiencing back pain.[230] He said he advised the plaintiff to see a doctor at Sonic Health as this was company procedure.[231]
[164] Mr Keough did not remember that he drove the plaintiff first to Sonic Health and then home.[232] He was not sure if he drove the plaintiff to the doctor.[233] I find this further shows that his memory is not reliable.
[165] He accepted that the plaintiff made a complaint of back pain when he was in the sun.[234] He said there was a complaint of a neck condition.[235]
[166] In re-examination he was referred to Exhibit 33, the SWP concerning general handling. He said this was relevant to the task that the plaintiff was doing.[236]
[167] He admitted that the end of the spiral had fallen off a rail previously, but he could only count on one hand when this had happened.[237] He said if it falls off the rail it doesn't fall far.[238] He agreed that the spirals are very awkward to lift and there needs to be a team lift to put it back on the rails. They are four metres long and oddly shaped.[239]
[178] He said that MT needed casual workers and 90 per cent were provided by DPS. With respect to the LHA, in February 2019 there needed to be a renewal of the agreement and a re-signature of the contract. Mr de Andrade liaised with Mr Ferguson about it because Downer wanted to change some of the terms and conditions and this took time. He said they were all of the impression that before the re-signature it was a month-to-month contract. Mr Ferguson continued doing monthly visits. There were also discussions of insurance.[246]
[179] Mr de Andrade said that every year Mr Ferguson would set up a meeting and a PowerPoint with respect to the contract. Mr Ferguson confirmed he would deal with Workcover and insurance. Every year he would do this to keep his contract alive with MT including substantiating his salaries. Mr de Andrade said that he asked Mark whether they were going to continue on until the signature on the contract. Mark said they were treating it as a month-to-month contract. He confirmed he was not stopping work. Mr de Andrade understood that the same terms and conditions applied. Around this time, Mark offered his services with respect to South Africa and again he confirmed it was month to month contract with no change in terms.[247]
[180] In cross examination by Ms McNeil, Mr de Andrade was shown Exhibit 26. This was the record of completion. He said the workers did not have to complete the modules by day one.[248] He agreed that they could start work without the modules being done.[249]
[181] With respect to the SWP log[250] he said that someone from MT would provide the new worker with the SWPs. A hard copy of the document would have been given out. MT also requires returning workers to refresh themselves every 12 months or so according to their tasks. Each new worker should go through the document physically. The safety manager would organise this.[251]
[182] With respect to the buddy system, he couldn't confirm if Mr Singleton did this.[252] He said that Mr Keough was a supervisor for the spirals. The new workers would be guided by someone like Paul Keough.[253]
[183] With respect to the demoulding, he said there would have been a supervisor on the floor. The entire factory is about 40 metres long and there would have been three to four supervisors in the area.[254] He was then shown Exhibit 28 and accepted that Exhibit 28B would have been the demoulding SWP as at the date of the accident. He said that if injuries occurred lessons were learnt, and the SWP documents were revised.[255]
[184] He was taken to page 4, items 14 to 16 of Exhibit 28B and agreed that Exhibit 5 showed that Mr Singleton was not trained in SWP9, which is the use of the jib crane. He did say that it may be that the sublevel SWP is not on the sheet. The workers should be trained on the sub levels.[256]
[185] In cross-examination by Mr Campbell, he agreed that MT used DPS to get casual workers. This catered for the highs and lows necessary for the workforce. They would keep the workers on for two years at most and if they stayed on they would become employees. He agreed that Mr Ferguson would visit the factory and the production managers Mr Hayes, Butch and himself.[257]
[186] He was the engineering and technical manager between 2013 and 2016 and for the last seven years has been the general manager. He agreed that during the relevant period he held a general manager level and was involved with the workers. He agreed that MT would ask DPS for a worker with a particular skill set and DPS would do the screening. Mr Ferguson would then send over the resumés having already checked the references.[258]
[187] With Mr Singleton, it is possible he had a second interview at MT.[259] MT arranged the medical. DPS was not involved with the electronic training modules but DPS had an obligation under the contract to ensure any training was completed.[260]
[188] Mr de Andrade said that he had read the contract[261]which was signed by Downer. Centralised Business Services (CBS) handled the legalities. He agreed that MT did not sign the letter of variation. He said that DPS was a preferred supplier and to be a preferred supplier DPS had to satisfy Downer's requirements. DPS was already in the system in 2013 and he agreed that DPS had to be approved by CBS.[262]
[189] He said that Mr Ferguson came in once or twice a month to visit the managers.[263] He was more than welcome to speak to the staff.[264] He was not aware of Mr Fanning (a workplace health and safety officer) visiting in 2014. No workplace health and safety officer had visited with Mr Ferguson since March 2015.[265]
[190] Mr de Andrade said the demoulding process of the spirals has not changed for 160 years.[266] If a workplace health and safety officer came in with Mr Ferguson, he would have encouraged this.[267] He said that they went for three years without an injury.[268] He agreed that DPS had nothing to do with the tasks carried out at the factory and was not involved in the system of work and equipment. This was MT.[269] He said that Mr Ferguson was able to offer guidance and observations as his staff worked there. If he had any suggestions as to safety, they would have welcomed it.[270]
[191] He said that when he did the purchase orders he refreshed himself as to the contract. He would also call Mr Ferguson and confirm the month to month arrangement. He said that Mr Ferguson was given the opportunity to change the conditions. The contract expired on 1 October 2018, and nothing happened. Despite there being no written contract, they continued to deal with each other. As at March/April 2019, he was told the contract was not signed. The delay was because there was a change in management at CBS. Despite this, in a statement he gave for these proceedings[271] he said it was not until August 2019 that he became aware there was no written contract in existence. He claimed that August was the second time.[272]
[192] He said that there were only two suppliers of the spirals worldwide, MT being one of them. He agreed that it was important not to give a competitor information about how a product is designed or built. He said there were a number or reasons why there were security measures to prevent people wandering about the factory including IP and safety, although safety was probably more important than IP.[273]
[193] In cross-examination by Mr Charrington, he said that Exhibit 28B revision 2 dated 5 December 2016 was in force at the time of the incident.[274] He said it was an operating procedure rather than an SWP procedure.[275] He agreed that the only tasks relating to the removal of the spiral from the mould were items 15 and 16.[276] He agreed there was no other instruction in writing. The only other instruction given is by the buddy or supervisor to a new worker.[277]
[194] Mr de Andrade accepted that s 2.1 on page 1 listed the relevant hazards.[278] I note that there is no hazard listed of the spiral falling off the rails.
[195] He said that once the component comes off the mould, the workers need to be aware they are carrying about a 20kg component between two workers and this is emphasised in the manual handling SWP.[279] He agreed though that the manual handling SWP did not address specific risks involved with the separation of the spiral from the pattern.[280] He agreed the SWP did not say anything about any risk associated with the pattern falling off the rails.[281]
[196] He then said that it could not fall off the rails because it had been moved onto another jig. He was asked:
[210] Mr de Andrade took over as general manager after October 2020. He said at no stage in his role as general manager was he made aware that Mr Singleton had suffered an injury leading to spinal surgery.[303]
[211] He was shown SWP9 "raising and lowering spinal troughs onto monorail." Photographs 5 and 6 depict that process and he noted that the metal collar depicted would stop the spiral from falling off the stillage. There was nothing which provided instruction in relation to the task of separating the fibre glass spiral from the pattern or mould.[304] I note that Exhibit 5 makes no reference to SWP9.
[212] He also gave evidence that a collar should be placed on the end of the PVC pipe which would stop the spiral from falling off the stillage.[305] He said the collar should have been on when Mr Singleton was separating the spiral from the mould and it should have prevented the spiral from falling off.[306]
[213] In re-examination, the witness confirmed that Mr Keough was a supervisor, and he had the obligation to supervise everyone. He said that a production technician should be acting as a supervisor.[307]
[220] Dr Todman notes that there was a further MRI scan on 30 March 2021 with a small recurrent disc protrusion at L4/5. Ultimately, he concluded that the plaintiff was injured in the workplace accident. Since his last report, the plaintiff had continued with treatment but there was still a daily, dull pain in the low back with episodes of severe pain. If there was more pain, he could possibly have sacroiliac spinal blocks, which are about $1,500 per treatment. There were no pre-existing symptoms or pre-existing impairment. The symptoms preclude him from returning to heavy physical work, and he may manage light sedentary roles. He needs re-training, and his chronic back condition is prejudicial to any application for future employment.
[221] In his final report dated 2 April 2025[311], Dr Todman noted the plaintiff still experienced low back pain. The plaintiff had continued with an exercise program but still experienced back pain with bending, lifting and home maintenance jobs. He had not been successful in re-entering the workplace. Despite his "best efforts" Mr Singleton was unable to return to work and was on a DSP. Dr Todman confirmed the previous impairment rating. He noted that there was little prospect of any return to work, either in light sedentary or any roles at least for the foreseeable future. Even light activities in the domestic environment aggravate his pain substantially and he requires Endone at night. He would not support the conclusion of light sedentary work.
[229] He accepted that the plaintiff told him in April 2025 that he continued with an exercise program including "light gym work."[321] I did not accept what the plaintiff told him. I considered that at that time he was doing more than light gym work.
[230] The doctor said he did not clarify what light gym work meant. He said he accepted the plaintiff's description of doing "light" gym work at face value.[322]
[231] The plaintiff did not tell him there were periods where he was not taking medication.[323] In April 2025, the plaintiff told him he was not working.[324] He didn't tell Dr Todman that he was a private investigator and didn't say that he had obtained a second certificate and a licence.[325]
[232] Dr Todman disagreed with Dr Labrom's analysis and claimed the plaintiff had Failed Back Surgery Syndrome.[326] I note that the doctor has not put in reference this syndrome in any report.
[233] He accepted that in the MRI of 30 March 2021 there was no evidence of any nerve root impingement and there were only small bulges which were insignificant.[327]
[234] Ms McNeil in cross-examination put to him what the plaintiff had said as to his gym workouts. Dr Todman said that there was a high level of physical activity, and the plaintiff would be physically fit.[328] He said it raises questions as to his capacity to do light part time work, and "I would say it raises questions. I don't have the answers." [329]
[235] The doctor did not resile from his opinion that the plaintiff was not capable of doing some light sedentary work.[330] He did say there was a lot of exercise and on face value it seems like he is capable of doing a lot more in the employment setting. But he thought there was only partial information.[331]
[236] He accepted that the plaintiff could follow someone by walking for several hours at a time on a good day.[332] Sitting in one spot for seven hours would create difficulty.[333] He could follow someone up to a point in a vehicle.[334] He should not drive especially when taking strong pain killers.[335]
[237] Dr Todman accepted that there was both subjective and objective factors in his examination.[336] He said that the MRI supported the plaintiff's statements as to the injury.[337] He agreed that the reports of pain were subjective and in referring to a study said most people are truthful concerning pain, although some are not.[338]
[238] As to the weight of the spiral being 100kgs, he relied on what the plaintiff told him.[339] He said that whilst weight was relevant it was noteworthy the spirals were large. What is more relevant is the force, angle and position rather than whether it weighed at 50kgs or 100kgs.[340] He also said that force is to be inferred.[341] He said these spirals are heavy and in this case the plaintiff suddenly moved to stop it from falling from the bench and suffered immediate low back pain.[342] I accept this evidence.
[239] With respect to his report dated 2 July 2020,[343] he noted that his symptoms at that stage had precluded the plaintiff from returning to employment. He agreed that a person's own perception of potential employment is relevant as is their performance.[344] He was not aware of any attempts made by the plaintiff to return to his previous employment.[345]
[240] Dr Todman said this type of injury is similar to other cases he has seen.[346] With respect to L4/5 injuries, some get back to employment and some don't.[347] Generally people who want to get back to employment retrain or apply for jobs.[348]
[241] He accepted that a diagnosis of Failed Back Surgery Syndrome was not in his reports. He claimed this was a failed surgery and claimed that a failed back surgery is a recognised condition and 10 to 40 per cent of people don't get better or will get worse after such surgery.[349] Psychological factors may be relevant.[350] He agreed that such a syndrome was based on what a patient says. There may be nothing in terms of physiological causes to explain the pain. In such a circumstance one could only rely on what the patient says. There is nothing here other than his self-reporting. [351]
[242] He said that the exercise program sounded more than a light exercise program but he did seem to avoid things that might put a strain on his back.[352] He said that many of the exercises did not engage the spine, but he also could not exclude that some did engage the spine. Exercises that would engage the spine included abdomen work, hyper extension of the back, core work, tricep pull downs and lat pull downs.[353]
[243] The doctor said that he was never told the plaintiff had pre-existing symptoms and was not aware of any previous back injuries.[354] He was not told about the plaintiff's bush walking, sightseeing, swimming with whale sharks and sardines and boating.[355]
[244] He accepted he did ask the plaintiff about sports and recreational activities but said that he did not go into recreational activities in detail.[356] He said that these activities could be relevant to the ultimate conclusion, but it depends on the pain experienced.[357] He also relies on the occupational therapy reports in reaching his conclusions. He was not involved in the plaintiff claiming DSP.[358]
[245] In re-examination, it was put to the doctor that even though Mr Singleton went to the gym five to six days a week for two hours each time, his evidence was he only spent 20 to 30 minutes exercising. The doctor said that this was a light workout. He claimed he could not draw any correlation with employment.[359]
[246] He said that with regards to recreational activity, he would explore this issue with a patient. Often patients raise difficulty with boating activities specifically.[360]
[260] In February 2025, the plaintiff told her he was taking Lyrica, Melatonin and Palexia.[405] He didn't say he was taking Valium or pain killers.[406] If he had been taking Valium or pain killers on the international trips she would have expected he would have told her this.[407]
[261] When she saw him in February 2025 he didn't say he had stopped taking medication.[408]
[262] With respect to her report dated June 2022, the plaintiff told her that prior to the accident he had attended the gym five to six days a week. [409] He didn't tell her he was attending five to six days a week as at February 2022.[410] In February 2025 he told her he was going to the gym three times a week.[411] She did not record that he went there for two hours at a time, she recorded he was there for 45 minutes.[412]
[263] He also told her that the light upper body weight exercises he was doing involved his back being supported.[413] He told her he worked within a medically imposed 10 kilogram limit.[414] He didn't tell her he was doing pull downs, bench presses, leg work, lunges, squats and leg extensions.[415] If she'd been told of the level of training he was doing she would have clarified this with him and she would have asked if there was an impact on his spine.[416] She accepted that if she had been told of the activities, the weights he was lifting and the repetitions in the gym sessions this may have impacted her assessment a little.[417]
[264] Mrs Coles accepted that unless his back was against a surface there may be an impact on the spine.[418]
[265] With respect to her report of February 2022, she formed the view he was not capable of fulfilling the demands of a private investigator because he could not sit for extended periods. She didn't take into account he could have prepared records of interview.[419]
[266] She claimed that with respect to his sightseeing and activities overseas including walking around cities, this was relaxing only and was not relevant to her assessment.[420] I do not accept this evidence. It seems to me to be relevant to his functional/working capacity.
[267] She admitted that if he had told her about these activities she would have asked questions about that and she would have liked to know the details of the 14-hour flight to Vancouver. She would have asked questions about his use of the Zipline and the boat trip island hopping. She would have asked him about climbing stairs and hills in Japan and this may have changed her opinion depending upon his answers to her questions.[421]
[268] With respect to the report of April 2025, the plaintiff did not tell her that he was attending the chiropractor fortnightly.[422] He didn't mention his treatment by Ketut in Indonesia.[423] He told her he did not socialise[424] and he didn't tell her about drinking sessions of 30 drinks or his going to bars and restaurants including on overseas trips with his friends. He told her he just lay on his bed a lot.[425] He didn't mention his online chess.[426] She was not aware he had a second qualification in private investigations and had obtained a licence. She would have included those details if he had told her.[427]
[269] He didn't tell her about the LinkedIn page. He never told her that he had an engineering degree from Bond University, or he had organisational skills. In fact, he told her that his reading and writing was not good. If she'd been told of the details on the LinkedIn page she would have raised it with him. She would have asked him who wrote it. She did note that often people oversell themselves on LinkedIn. The plaintiff did not tell her that he considered himself to be a private investigator. All she knew was that he had done a course.[428]
[270] Mr Hickey in cross-examination established with Mrs Coles that there had been big changes in the labour market over the years. For example, in the gig economy and the internet. There are online businesses such as couriers, Uber Eats and Air tasker. She was told of his being on the back of a scooter on rocky roads for 20 minutes in the Philippines and she accepted that working as an Uber eats driver was a possibility as long as it wasn't five days a week.[429]
[271] In re-examination she said she would have asked further questions about any LinkedIn page, and it may have been that he was just trying to impress a woman.[430]
[279] Dr Labrom said that no one with a significant pathology in the back could ride pillion on a scooter across dirt tracks and go to a waterfall. This shows a higher level of physical ability.[439]
[280] In cross-examination by Mr Charrington, Dr Labrom said that he was bewildered and surprised that in light of the travel and gym work the plaintiff has not found a job.[440] He did not dispute that the travel was good for the plaintiff's mental health, and he had the funds because of an inheritance.[441] He was not advised of the measures that the plaintiff took to cope with the travel; that is for example the medication and stretching and he accepted that was a strategy to manage pain.[442]
[281] He was taken to page four of his report[443] and accepted he took into account the allegation that the photos in Bali occurred after July 2019. It was only a small factor though. His opinion was based on his examination, experience and the radiology.[444]
[282] At pages four and five he referred to Dr Schwindack's report. His use of the word "surprise" was because on examination he was described as completely normal. He denied putting words in Dr Schwindack's mouth.[445]
[283] He accepted there can be ongoing back pain after any operation and accepted that this particular surgery is good at removing sciatica.[446] At page seven of his report[447], he stated "he has ongoing back pain which may relate to multi-segment spondylosis and physical deconditioning in the meantime." It is possible he said that the ongoing back pain related to the original protrusion. He said that the spondylosis certainly contributed to back pain. He also accepted that spondylosis (degenerative change) may not produce such pain.[448]
[284] Dr Labrom noted with respect to the MRI that there was desiccation of the discs at L4/5 and L5/S1 which showed early degenerative change which can cause pain.[449]
[285] At page eight of his report[450], Dr Labrom recommended it would be ideal if the plaintiff engaged in walking and cross training including swimming, bike riding and perhaps small distance jogging. This could include a weights program as well.[451]
[286] At page nine of his report,[452] he said that the plaintiff could return to work which included alternating between sitting, standing and driving. He could work on a console, process line or fabricating table. He agreed that he was not part of the employment process but does provide certifications. He said there was an abundance of work for the trades, and there were great opportunities. He agreed he would take note of an occupational therapist's opinion.[453]
[287] At page nine[454] the doctor noted that "His underlying degenerative pathology may continue to progress as time goes by though it is unlikely that it should stop him from working until retirement age if he chooses." He agreed that there is a variation in people's responses. He was shown the file note (Exhibit 24 ) and agreed that one doesn't need a disc bulge to explain pain in the lumbar spine.[455]
[291] He is capable of most of the activities of daily living but there is some restriction in recreational pursuits. The plaintiff is not considered to need domestic care and has no requirement for it.
[292] Dr Tuffley has also provided a report dated 1 July 2025[457]. He confirms his opinion that as a result of the incident on 11 July 2019, the plaintiff aggravated pre-existing degenerative change in the lower lumbar spine. The plaintiff is capable of returning to some form of employment- ideally light to medium in nature. He has acquired two qualifications in private investigating. He should be able to obtain some form of employment in the future until retirement age. In order to return to the workforce, he would need retraining and guidance. He also accepted that there were restrictions related to his back injury, the constitutional degenerative disease of the spine and ongoing restrictions relating to mental health issues. The permanent partial impairment of the whole person relating directly to the incident was 9 per cent. He also had an impairment due to an upper left extremity injury. It is likely the non-incident related conditions would compromise his capacity for work as a process or factory worker. Irrespective of the incident of 11 July 2019, his degenerative lumbar spondylitis would have progressed and compromised his capacity to undertake heavy work required of factory worker. He could work as a powder coater but not as a moulder or an assembler. He could work as a private investigator. The progression of his degenerative change would have prevented him working in process or factory work past the age of 40.
[298] He was taken to page 9.7 of Exhibit 42A where he noted that the plaintiff had been successful with his superannuation fund as being considered totally and permanently disabled. He said it was necessary to have medical evidence to get such a payout as it is for the DSP.[468]
[299] At page 10 paragraph 8, Dr Tuffley noted that the plaintiff participated in limited swimming but had stopped surfing and attended the gym daily and went for walks on an almost daily basis. He said this information came from the plaintiff. He said that the second time he saw the plaintiff, the plaintiff corrected him and said that he did not attend the gym daily.[469] At page 11 under the heading "activities of daily living" he said the plaintiff gave him this information.[470]
[300] At page 14 paragraph F, Dr Tuffley gave the opinion that had the incident of 11 July 2019 not occurred, there was a significant likelihood he would have suffered a disc protrusion at either L4/5 or L5/S1 with regard to the exigencies of normal life. He said it was possible that the plaintiff would have a disc protrusion.[471] He noted that surfing and the gym work were relevant as was his employment. He said that surfing can exert a lot of force on the body.[472] He said that a rapid forward flexion in a person with pre-existing degenerative change in combination with rotation is one of the common mechanisms for causing a disc protrusion.[473]
[301] He said that 30 per cent of people in their thirties have degenerative change.[474] Often it's for a genetic reason. He agreed for anyone with degenerative change, a rapid force flexion holding an object in excess of 50kgs was likely to cause a protrusion.[475]
[302] As regards his estimate of the plaintiff suffering a lumbar disc protrusion within five to ten years in any event, he said that whilst this is speculative it was based on his experience.[476] He said the exigencies of normal life (even brushing one's teeth and flexing forward and rotating a bit) can cause a disc protrusion.[477]
[303] At page 16 he dealt with the plaintiff's earning capacity. He agreed that employment opportunity is a factor as was the ability to cope with pain.[478]
[304] At page 18 he dealt with the activities of daily living. He accepted that moving a mattress or cleaning a bathroom might cause pain and these should be minimised. He said the plaintiff can lift if he bends his knees and partially bends the back.[479]
[305] Dr Tuffley was then taken to his second report Exhibit 42B at page 17 item D(1). Here he stated it was likely that the non-incident related conditions would compromise the plaintiff's capacity to work as a factory worker or process worker; unless the work was able to be restricted to primary use of the right upper limb. The degenerative lumbar spondylosis would have progressed overtime and would have compromised his capacity to undertake the heavy work required of a factory worker. The doctor explained there were two conditions namely a degenerative spine and a degenerative left wrist.[480] The left wrist injury was unstable. On examination the plaintiff had impairment in function of the left wrist. Indeed, the doctor was surprised he could do such physical work with that wrist.[481]
[306] At page 19.9 he expressed the view that the long-standing weakness in the left hand and long stand motion restriction in the left wrist may have made it difficult for Mr Singleton to control the process of cracking the spirals. He said that the plaintiff did not tell him this.[482] This was his opinion based on the objective clinical history. He agreed it was speculation, but it was based on the objective clinical findings.[483]
[307] At page 18 item F, 1 and 3, he expressed the opinion that the progression of the degenerative change would likely have prevented the plaintiff involving himself with process or factory work or moulding work past the age of approximately 40. He said this was based on his experience and was an estimate.[484] He said the MRI dated 2 August 2019 showed degenerative change at L4/5 and L5/S1. With respect to L4/5 there was a loss of disc height and hydration and a change of adjacent structures. There were similar changes (less) at L5/S1. To have a disc prolapse there needs to be a weakening to start with. He said again that without the accident it was probable. He accepted that if the plaintiff had lighter work he may not have had the protrusion. "We're guessing."[485]
[308] In re-examination, Dr Tuffley said as regards to both reports the plaintiff told him he was attending the gym daily. In the first report at page 12 (Exhibit 42A) he noted the plaintiff had said he attended the gym. In the second report (Exhibit 42B) at page 12 the plaintiff told him he did not attend the gym every day.[486]
[309] He said that if there was forward flexion with rotation a disc protrusion was more likely than rotating or flexing alone.[487]
[310] He also said that if an item fell only partly a protrusion was less likely and he said that if the fall of an object was one metre, as compared to 200 millimetres, the disc protrusion was more likely. It was the range of flexion rather than the force. This meant that a short drop would involve less flexion and a longer one more flexion. Rotation though was relevant. [488]
[311] He examined the wrist on the second occasion and was surprised at the level of impairment. He referred to the x ray and CT scan to explain his evidence. He said that the plaintiff had seen a hand surgeon in 2012. He accepted there had been a thumb operation. He thought there had been a significant wrist injury but despite this he had managed to work with it, but there would be a decline.[489]
[324] Mr de Andrade confirmed that if the pattern was not secured by a mechanical pivot device on one of the rails after it had been lowered to the horizontal, this would be a system contrary to the safe system. Mr de Andrade identified the black metal collar in Exhibit 2 which would have prevented the pattern falling from the rail. He agreed if the pattern was turned at a 30 to 40 degree angle it would fall but that was the reason for the buddy system and the buddy had to try and make sure the column was kept perpendicular.
[325] He had also witnessed with his own eyes the tick and flick exercise by the workers.
[326] It is submitted that the risk to the workers including the plaintiff was clearly foreseeable and not insignificant given the nature of the task. Workers including the plaintiff should have been instructed in relation to the mandatory use of the mechanical pivot device/bracket and/or collars so as to avoid the risk of suffering injuries. In addition, workers including the plaintiff should have been warned as to the risk of injury. An SWP should have been developed providing such instructions. Prior to the incident, the second defendant allowed the practice adopted by the plaintiff and his co-worker to continue on a daily basis.
[327] As regards the first defendant, it is submitted on the evidence of Mr Ferguson, the first defendant made no effort whatsoever to inform itself of the task or duties the workers were performing. There was no system of regular safety audits, inspections or investigations of the activities of the employees other than ad hoc visits. Although Mr Ferguson made regular visits to the premises, neither he nor any other representative of the first defendant sought to discern any risk of injury. Since 2014 there was no formal workplace health and safety inspection or audit.
[328] The first defendant breached its duty of care to the plaintiff which was non-delegable.
[340] It is submitted the plaintiff has had significant treatment since the injury for his back pain, has taken medication, undergoes a gym exercise program and chiropractic treatment.
[341] As regards the amount of general damages, it is submitted that Item 90[503] applies, and the Injury Scale Value (ISV) should be 20 with an uplift of 25 per cent resulting in damages of $39,050.
[342] In reliance on Sawyer v Steeplechase Pty Ltd,[504] general damages as against the second defendant should be $80,000.
[343] As regards past economic loss, it is submitted that it should be calculated at the rate of $800 net per week from the date of the incident until the present date, a total of $266,520. It is submitted the evidence of the travel and gym exercises do not equate to capacity for work.
[344] As regards future economic loss, Dr Todman's evidence should be accepted. It is submitted that future economic loss is to be calculated according to Malec v Hutton.[505] It is submitted in reliance on Peebles v WorkCover Queensland[506] having regard to contingencies there should be a reduction of 50 per cent of $900 net per week for the period of 27 years. This amounts to $352,350.
[345] With respect to past care and assistance, this is only available against the second defendant. It is submitted that an award of up to four hours per week should be given up to the beginning of overseas travel in August 2022. Thereafter it should be at two hours per week. There should also be future care and assistance of one hour per week for 43 years.
[346] Past special damages and future special damages are addressed.
[347] Ultimately, it is submitted as against the first defendant the damages should be assessed at $816,027.37 and as against the second defendant at $944,893.77. The work cover refund is $81,276.60.
[348] In oral submissions, Mr Charrington submitted the plaintiff had sustained a serious spinal injury which led to surgery with limited success. The evidence about travel, the private investigation certificate issues and the gym do not diminish the core fact that he suffered this injury. With respect to liability, the host employer had a similar duty of care to the employer. The plaintiff's evidence should be accepted as to the mechanism of the injury. His co-worker was not called in the defence case and a Jones v Dunkel[507] inference should be drawn. In this case, the plaintiff was manoeuvring a large object resting on two rails. It was replete with a risk of injury. The risk was obviously foreseeable. A clear duty of care was owed.
[349] As regards the breach, there was the plaintiff's evidence and the evidence of Mr de Andrade. Mr de Andrade gave evidence of a system of work which should have been in place to prevent the injury. This was a pivot locking mechanism on one end of the column to prevent the column from falling to the ground. Collars could also be used. These systems already existed. They should have been used to prevent the spiral from falling. Additionally, the co-worker did not hold the spiral at an appropriate angle. There should have been a system which told workers how to do this. As to the buddy system, no buddy was called to say they were told this. Items 15 and 16 on Exhibit 28B do not mention the use of pivot fixing, collars or telling workers to hold the spiral straight. There is no mention of any risk. It is relevant that Mr Singleton saw these items fall over a six-week period.
[350] The manual handling SWP (Exhibit 33) also does not talk about the risk of falling. The plaintiff relies on the decision in Griffith v State of Queensland.[508] At the end of the day it was a heavy item, the risk of falling was not far-fetched and there were reasonable measures available to prevent the risk. In the circumstances, liability is established.
[351] As regards contributory negligence, the plaintiff relies on the case of Bankstown Foundry Pty Ltd v Braistina.[509] The system of work needs to protect workers from their own mistakes.
[352] In terms of the first defendant, there was a non-delegable duty of care owed to the workers. The first defendant did nothing about this system after 2014. The court doesn't even know the details of the 2014 examination. There was no enquiry or inspections after that time. It is submitted that the first defendant completely abrogated its obligations. Mr Ferguson did not check on the safety of the workers.
[353] There is nothing in the fact that the incident report does not mention the lumbar spine. The fact is he complained about this to the doctor. The fact there was no change to the SWP and no follow up of the plaintiff by the second defendant shows there was insufficient focus on workplace health and safety. The first defendant also had conducted no comprehensive audit and Lisa mentioned by Mr Ferguson was not called.
[354] It was also relevant that no buddy was called by the second defendant. The evidence of the plaintiff would be preferred to Mr Keough. It would also be accepted that Mr Keough was a supervisor. He would not be accepted that there was no reference to back pain because we know from the medical notes the disc protrusion was a significant issue. It would not be accepted that Mr Singleton refused to go the doctor. It would be found that he was driven to the doctor by Mr Keough.
[355] Mr Keough had memory issues which makes him unreliable.
[356] As to the medical notes of Dr Simonds, one can't be sure that they are in order. GP notes are necessarily brief and do not set out precisely what was said.
[357] In any event, it doesn't matter if the injury occurred during the lift or the fall. It was part of the same foreseeable risk against which no precaution was taken. The primary cause of the disc protrusion therefore was the fall of the spiral. It was legitimate for two strong workers to attempt to lift the spiral back up onto the rails.
[358] Also, the medical evidence supports the plaintiff's version.
[359] As to causation, this has been proved as there could have been a proper system employed to prevent this injury. The causation test under the WCRA had been proved.
[360] There was no call for contributory negligence.
[361] On the question of quantum- this was a serious injury with no resolution of the back pain. All doctors accepted there was an impairment and there was pain regardless of the gym, work and travel. It was submitted that it is relevant he received a determination of being totally and permanently impaired and he receives the DSP. Yes, there has been alcohol and drug use, but this was to cope with the symptoms. It is submitted that the travel has been explained and he has been able to do this with modification and medication. Even if he can travel, this does not mean he can work. Travel cannot be equated to work.
[362] The court would not accept the evidence of Dr Labrom and would find Dr Todman to be an impartial witness. But in any event, practitioners including Dr Labrom encouraged the plaintiff to go to the gym for his mental health. The exercises did not involve much flexion of the spine. It was submitted that he gave extensive and true evidence about the travel and the gym. As to why he didn't tell Dr Foxcroft, he didn't think it was relevant. Even if he had a private investigator's licence and an ABN, these were not used, and he produced documents in response to propositions put by the defence. It was clear that he was embarrassed calling himself a dole bludger. Mrs Coles also explained that people do exaggerate on LinkedIn. As to his earning capacity, the fact is he cannot do his previous work. He was earning about $800 net per week at the time of the injury. Dr Todman and Mrs Coles should be preferred to Doctors Labrom and Tuffley. It will be difficult for the plaintiff to get a job. There is a significant ongoing loss. Past economic loss should not be discounted. The plaintiff relies on the case of Peebles[510] in that regard.
[363] With respect to the care claim, this was supported by Mrs Coles. The fact he did not call the care providers does not mean he is not entitled to such claims. With respect to general damages, an award of $80,000 was appropriate as against the second defendant. The fact is, there is a 10 per cent whole person impairment. In this case as to the economic loss, the plaintiff is 40 with a 10 per cent impairment and an ongoing incapacity. He was a heavy manual worker before the injury. It is submitted that an amount of $900 net per week should be assessed for a period of 27 years which can be discounted by 50 per cent.
[364] The plaintiff also relies on the evidence of Dr Tuffley that the most likely cause of the injury was the forward flexion movement. Dr Schwindack's note cannot be relied on. All of the experts confirm an ongoing incapacity for heavy work, and this did not stop in April 2020. It was submitted that Item 91[511] does not apply because there has been surgery here and Item 90 is the more appropriate Item.
[370] As to the duty of care of the first defendant, it is accepted that as the plaintiff's employer, it owed to the plaintiff a duty to take reasonable care to avoid exposing the plaintiff to unnecessary risk of foreseeable injury as modified by the provisions of the WCRA. The first defendant denies it breached any duty of care owed to the plaintiff. It is submitted that Mr Ferguson's evidence was that he engaged Mr Fanning- a third-party work health and safety person- to check over the work sites. Mr Ferguson felt comfortable with the safety of the site. He had visited the site many times over the years and regularly spoke with the managers. He was aware of the second defendant's training and was aware that if he had any concerns regarding his employee's safety or if his employees raised something with him, he could raise these concerns with the second defendant who would take safety seriously.
[371] The evidence otherwise demonstrated that the system of work was entirely controlled by the second defendant. It is relevant that there is no evidence of any previous injury or incident involving the spiral falling off the rail having been brought to the attention of the first defendant. The system of work was devised by the second defendant. It is submitted that on Mr Ferguson's evidence the court should find the first defendant discharged its duty of care by engaging Mr Fanning to attend the worksite; regularly attending the factory and being aware that the second defendant took safety very seriously.
[372] If the court finds that the first defendant did not discharge its duty of care and was otherwise found to be in breach of its duty, the court would also find the second defendant failed to discharge its duty of care because its system permitted the spirals to fall of the rail which resulted in the plaintiff suffering a back injury when he tried to prevent it falling to the ground.
[373] The court would find the second defendant did not provide plant and equipment that was safe and appropriate-, namely mechanical equipment which prevented the spirals from falling to the ground. Also, the safe work procedure did not provide for training the plaintiff and did not deal with the possibility of spirals falling off the rails. In such circumstances it was known, at least to Mr Keough, that spirals could fall off the rail and it was foreseeable that a person such as the plaintiff may suffer a musculoskeletal injury in attempting to secure the spiral in the demoulding process. There was no agreement in place at the time as between the first and second defendant. The plaintiff specifically alleges the second defendant was the employer pro hac vice.
[382] The first defendant then analyses the evidence of Dr Todman, Dr Labrom, Dr Tuffley, Dr Foxcroft, Dr Chalk and Mrs Coles. It is submitted that there was an element of unreasonableness about Dr Todman's evidence and that he provided little reason for his statement that the plaintiff had not been successful in entering the workforce despite his "best efforts." He provided no reason for his change of opinion as to the plaintiff not being able to work.
[383] It is submitted the evidence of Dr Labrom and Dr Tuffley should be preferred over Dr Todman. As to Dr Labrom, he was of the opinion the plaintiff remained a strong muscular fellow for his age and with appropriate work hardening and a graduated return to work program he could return to his usual occupation.
[384] As to Dr Tuffley, he considered the plaintiff would have difficulties working as a moulder but issues with his left wrist and progression of degeneration to the spine would have rendered him unable to do this work regardless.
[385] Dr Foxcroft could no longer rely upon the history of the plaintiff and could not stand by his opinion in his report. Dr Chalk assessed a 1 per cent whole person impairment and from a psychological perspective the plaintiff had capacity to work, within his physical limitations.
[386] As to Mrs Coles, she did not have the full picture and appeared to rely on the plaintiff as being candid and honest.
[387] With respect to general damages, Dr Labrom has assessed 10 per cent whole person impairment as a result of the accident, and Dr Tuffley a nine per cent whole person impairment. It is pointed out that s 306P at the WCRA refers to the manner of calculation of general damages. It is submitted Item 91[514]- a moderate lumbar spine injury, is appropriate. In the circumstances, an ISV of 10 is appropriate which results in an amount of $16,500.
[388] With respect to capacity for employment, it is submitted that the plaintiff enrolled to study to become a private investigator. He completed the certificate three in just over four months.
[389] The plaintiff claimed to Mrs Coles that he could not work as a private investigator. He did not tell her that he had completed a third certificate and obtained a licence in March 2024 from the Queensland Government as a private investigator. There was also the LinkedIn page. It is submitted the plaintiff has demonstrated a capacity to enrol in and complete qualifications, which enable him to work in a less physical role than he was experienced in prior to the incident. The role of a private investigator is not constrained to simply sitting in a car and following someone.
[390] It is submitted there is no evidence to support the contention that the plaintiff attempted to return to work but was precluded from returning to the workplace. The evidence does not support the plaintiff's claim that he has been unable to carry out any type of employment since the incident. His real difficulty is he has never actually engaged in any employment since the incident, so his capacity is untested. The extensive travel and gym work tells against his claimed incapacity. Dr Labrom's opinion as to his activities at the gym show a very high level of function.
[391] His average net weekly income in the three years prior to the incident was $690. This is the figure that should be used to calculate past loss. It is submitted he was cleared to return to work in early 2020. It is submitted it is reasonable to allow a further 6 to 12 months from the beginning of 2020 to allow him to have returned to some form of employment. In the period 11 July 2019 until either August 2020 or February 2021, the calculation of loss is between $37,950 to $55,090 on the basis of $690 per week and if $800 is used between $44,000 and $64,800.
[392] In oral submissions, Ms McNeil conceded in light of the impaired capacity assessed by the doctors and the impairment of working capacity, either a global sum of $25,000 should be considered from say October 2020[515] until the present day, or a sum of approximately $300 per week should be considered. This would be approximately $78,000 from October 2020 until October 2025.
[393] As regards the plaintiff's future economic loss, it is submitted that if the opinions of Dr Labrom and Dr Tuffley are accepted, the appropriate finding would be the plaintiff does have a capacity to carry out physical work including as a powder coater or as a private investigator or otherwise in some sedentary work.
[394] Insofar as his claim that he has no qualifications or experience in sedentary work, he successfully and quickly obtained two certificate qualifications in private investigations. Dr Tuffley's opinion was the that amount of air travel reinforced in his mind the plaintiff's capacity to work as an investigator. Dr Labrom considered he had a capacity to potentially return to his previous job, but it was also possible to return to a job where he could stand at bench height, sit, walk and if needed drive a vehicle.
[395] In the circumstances, it is submitted that the range of $100,000 to $130,000 is appropriate for this head of damage. This is based on a weekly loss of $150 to $200 net per week for 27 years discounted by 15 per cent.
[396] As regards to special damages, an amount of $56,703.84 is reasonable. There is no basis to support a claim for spinal blocks, physiotherapy, an exercise program, counselling or extensive pharmaceuticals and travel. An award of about $500 should be made for future expenses.
[397] No award for care can be made against the first defendant.
[398] With the concessions made as the additional sum for past economic loss, the range then is between $305,448.84 to $358,782.84.
[399] In oral submissions, Ms McNeil submitted that liability was denied in this case. The credibility of the plaintiff was the biggest issue. The plaintiff told too many lies as regards to the extent of his functional capacity. He provided inconsistent information to Mrs Coles and Dr Todman, and one would not accept Dr Todman as to the "failed back surgery syndrome." It was never mentioned in his reports. The court would prefer the evidence of Dr Tuffley and Dr Labrom. He told Dr Todman on 9 April 2025[516] that he still took Endone at night. This was untrue because his last prescription for Endone was in 2023.
[400] He told obvious lies in the LinkedIn page (Exhibit 13) as to his being a private investigator and as to his qualifications. He claimed he had poor writing skills yet the LinkedIn page was well written. Mrs Coles doesn't refer to this in her report and her reports should be accorded little weight because she did not have the opportunity to ask the plaintiff appropriate questions about this. The plaintiff also claimed to the chiropractor that he was a private investigator, he was not taking medication and had no children. He never told the medical experts that he was a private investigator. He also told the Gold Coast Hospital in July 2025 that he worked as a private investigator. It was submitted he either lied to them or to the court.
[401] It was relevant also that he completed the certificate three in four months and had obtained an ABN and his licence. It is submitted that the plaintiff has lied to the court about what he can actually do, and this affects his credit. There was also reference to his gym regime, his drug use and his qualifications.
[402] Ms McNeil then took the court through her submissions concerning quantum. It was submitted that Item 91[517] was appropriate concerning general damages. With respect to past economic loss, the starting point should be a salary of $690 per week. With respect to the period beyond April 2022, she conceded the court could award a global sum of $25,000.
[403] With future economic loss, the fact is the plaintiff did suffer an injury and a global sum was appropriate of $100,000 to $130,000. This equals $150 to $200 net per week for 27 years with a 15 per cent discount. It reflects the fact he does have an earning capacity. When the court resumed, Ms McNeil said with respect to the period from April 2022 until the present time, the court may consider discounting the weekly loss to $300 per week.
[409] It was submitted that the plaintiff was generally evasive in his evidence. It was submitted he was not forthright about his friendships in Bali; he was not forthright about having no siblings; he told Mrs Coles that he wasn't great at reading and writing, although he had told somebody else he was quite bright. He said he didn't recall having seen a psychologist before the incident, but the objective records of the Shrink Company show that on 2 July 2019, nine days before the incident, he saw them and said he was unmotivated, was sad and without drive.[518] He completed the certificate three in private investigations in four months but told Dr Foxcroft the course had taken him longer than expected. It is submitted this is misleading. His evidence in chief is that he had tried to socialise, go into the gym and go on walks which is different to his cross examination.
[410] The plaintiff had a significant wrist injury in 2010 which he told Dr Stokes was getting worse which was inconsistent with his evidence at trial.[519]
[411] He gave evidence that he had never had any sexual issues, but he attended Dr Stokes on 29 August 2017 concerning his erection problems[520] and attended Dr Ifediora on 17 May 2018 reporting poor erections and he was prescribed Viagra.[521]
[412] It is submitted that the plaintiff's evidence was unreliable and his evidence, if not otherwise supported, should be treated with extreme caution by the court.
[425] With respect to the allegation of inadequate training, it was submitted that Mr de Andrade gave evidence that a new worker would be given a copy of the training modules relevant to their role. In this case, several have been tendered. Staff were required to complete the SWP modules before starting physical work in the factory.
[426] A buddy system was introduced whereby a new worker would be guided on how to complete the task. This buddy system had a supervisory and protective affect to account for the risk. In Exhibit 28B- the SWP for demoulding troughs items 15 to 16- provided for the process of removing the trough.
[427] SWP31[525] contained information about risk control measures to be implemented when lifting weights. The plaintiff had completed both modules before the day of the incident and had a buddy show him the technique.
[428] It is submitted that the plaintiff has not particularised what different training should have been provided to him. His evidence did not establish that he did not read SWP533 and SWP31.
[429] With regard to the allegation that there were inadequate risk assessments, Mr de Andrade gave evidence that the SWPs were reviewed each year and were updated if needed. Mr Ferguson said that a workplace health and safety officer visited the site in 2015 and had approved the system of work. The plaintiff has not led evidence about what further risk assessment or identification of risk would have been achieved. It is submitted that the plaintiff's incident may be assessed as a low risk.
[430] With regard to the allegation concerning the use of collars on the end of the poles, Mr Keough said there were absolutely collars on all poles. It is submitted there was no expert evidence that a collar attached to the end of a pole would have prevented the object from falling off the rail. It is submitted there was no evidence led as to the likely cost and difficulty of installing collars on the poles.
[431] With respect to updating SWP533, there is nothing in this point.
[432] As regards to the vicarious liability of the co-worker, it is submitted that the plaintiff has not led evidence to establish that the co-worker owed him a duty of care and a duty of reasonable care to hold the object steady enough and that he breached this duty.
[433] With respect to the supervisor, it should be found that the plaintiff was not directed to return to work by Mr Keough. In any event, it cannot be proved that such direction caused the injury.
[445] The details of the 11 international trips came out in cross examination. They were between August 2022 and March 2025. Most of the trips were conducted alone and he was able to navigate through airports, accommodation, go sight-seeing, go to bars and walk. There is no need for any ongoing care.
[446] This leads to the inference that the plaintiff certainly has a residual working capacity. It is submitted the defence has discharged any onus in this regard. Regarding future economic loss, there should be a global award only.
[447] It is submitted that the pain and the adjustment disorder are exaggerated. The plaintiff is able to work as a private investigator. He was able to give evidence in court for two days with no difficulty. It is accepted though that there might be some back pain.
[448] Also in assessing damages, the plaintiff's thumb injury needs to be factored in.
[449] As to the injury itself, it is submitted that the object was considerably less than the 100kgs claimed. In terms of the magnitude of the risk, it is submitted that it was not great and further, the court should not accept the plaintiff's claims as to the mechanism of the injury. One possible cause is the lifting. The court would accept Mr Keough's evidence in preference to the plaintiff.
[450] It was accepted that a host employer has similar duties to an employer. When discussing past economic loss, Mr Hickey accepted that beyond 30 April 2020 until the present day, perhaps an award of $40,000 to $50,000 global was appropriate. With respect to the care aspect, there was no evidence called from Carley, Joe or the uncle. Adverse inferences in that regard should be drawn.
[451] The defence also relied on Parry v Woolworths.[528]
[465] I accept that this system was not enforced as both the plaintiff and Mr Keough gave evidence that they had seen the spiral fall off a number of times previously.
[466] In light of the fact the pivot locking device and/or the collar system were available for use and should have been used, it may be inferred that there would be limited expense and inconvenience in ensuring compliance. I also consider it would have not been difficult or expensive to employ a system to warn of the risks of the spiral falling or of advising the workers to keep the spiral perpendicular if the locking device and/or collars were not used (both orally and/or in writing).
[467] Even if I am wrong as to the disc protrusion being caused in the fall accident, as compared to the lifting incident, I am satisfied that the effective cause of the injury was due to the spiral falling off the rail. I am satisfied that workers picking the spiral back up is an integral part of the risk of it falling off the rail. In those circumstances, all that I later state on the question of liability concerning both defendants applies to this scenario.[534] In this regard I note in Strong v Woolworths Ltd,[535] the High Court noted that there may be more than one set of conditions necessary for the occurrence of particular harm and it may be that for causation it is sufficient if the defendant's conduct contributes to the occurrence of the harm.
[468] However, I have doubts about the plaintiff's description of the ongoing effect of the injury on his functional capacity.
[469] The plaintiff spent much time travelling overseas from August 2022 until 2025 (11 trips). There were many trips to Bali. International travel can be difficult at the best of times, particularly in economy. He went on the Bali trips by himself was able get his way there, spend many hours on the flights and negotiate his way through the airport to his accommodation. There were also longer trips e.g. to Vancouver, the USA, Japan and the Philippines. He claimed he could not sit for long periods of time. I do not accept this evidence. I consider he can and thus he is able to do this travel.
[470] He is able to sight see, travel on a scooter, swim with whale sharks, spend time island hopping and use a Zipline. This is inconsistent with a person who is unable to work. His overseas trips were not disclosed to the medical experts.
[471] In 2022, he was able to ride an e-scooter and had an accident on this.
[472] Despite his claims of taking extra medication and stretching on the plane, in my view his claims to the doctors of being a person who spends much of his time lying on his bed with a very limited lifestyle are at odds with the plane travel and his activities overseas.
[473] I also consider he did not disclose the extent of his overseas travel to any of the doctors. This was certainly not to his credit and calls into question the level of his incapacity for work.
[474] On his evidence, since late 2021 he has returned to the gym and now goes 5-6 times a week, often undergoing fairly heavy sessions. This is more than many able-bodied people are able to do. Yet he claimed he could barely make a bed. I do not accept that evidence. Again, I thought this evidence was at odds with his claims to the doctors. I also have my doubts about his claim he only spent about 30 minutes of the 2 hours exercising.
[475] He admitted he lied to Mrs Coles as to the frequency of his use of the gym and of the weights that he used.
[476] I also consider that he had intentions of working as a Private Investigator, contrary to his claims in court. There is the evidence of his completing the courses, obtaining a licence and registering the ABN. Considering the nature of his overseas travel and his ability to complete the course online, it is my view that he is capable of working as a Private Investigator or in a similar sedentary role. There are also his representations to others of this being his occupation.
[477] I therefore consider that his evidence, as to the effect of the injury on his functional capacity is exaggerated. I generally accept the evidence of Dr Tuffley and Dr Labrom over Dr Todman. I consider their evidence more consistent with the factual findings I have made. If the onus of proof in this regard is on the defence,[536] I consider the defence has proved this aspect of the case.
[478] I did not accept Dr Todman's evidence that these were light gym sessions. The plaintiff was bench pressing 30 kgs and was using up to 40kgs in other weights. I also conclude he was using his core and thus the spine with some of these exercises. Some of the exercises did not engage back support.
[479] I have difficulties in relying on Mrs Coles' evidence in light of the non-disclosures and lies told by the plaintiff, and the fact she was not able to question him on these matters. Her report relies to a large extent on the self-reporting of the plaintiff.
[480] I accept the first defendant's submissions that it is appropriate to determine that the plaintiff was fit to return to some form of employment by early to mid-2020 and to allow him a further six to 12 months to have returned to work after this i.e. January 2021,[537] for the following reasons.
[514] I find that the second defendant is liable in negligence to the plaintiff.
[580] I discount past economic loss by 10 per cent for contingencies, namely the vicissitudes of life and in this case the possibility of the onset of a disc prolapse because of degeneration and the effects of the wrist injury.
[581] The sum for past economic loss is therefore calculated at $114,858.
[582] With respect to the first defendant, interest on this sum for 6.25 years at 2.065 per cent[610] (less the $41,095.17 paid by WorkCover) is $9,520.01. With respect to the second defendant, interest at 5% per annum is $23,050.88.
[583] The plaintiff claims lost superannuation at 9.5 per cent. The first defendant submits it should be 10 per cent. The second defendant submits 9.5 per cent.
[584] Bearing in mind the changes in the rate since 2019,[611] I consider 10 per cent is appropriate.
[585] Loss of past superannuation at 10 per cent is $11,485.80.