Identify applicability using the Boeing Service Bulletin. The first compliance step is to determine whether each aeroplane in the operator’s fleet is within the AD’s scope by consulting Boeing Service Bulletin 747-24-2246 dated 6 October 2005. The AD’s applicability language makes the SB the reference instrument for which specific aeroplanes are covered.
Plan the relay installation and associated SB actions. The AD requires "install[ing] new relays to allow the flightcrew to turn off electrical power to the IFE systems and other non-essential passenger cabin systems through the left and right utility bus switches" and mandates "all the applicable actions specified in the Accomplishment Instructions of SB 747-24-2246." Operators should obtain the SB, review the Accomplishment Instructions, identify spare parts such as the new relays and any harnesses or connectors, and schedule the work within the 60-month compliance window.
Respect the sequencing and pre-flight completion requirement. The AD states that "the other specified actions must be accomplished before further flight after installing the new relays." That requires operators to either ensure the work package includes the relay installation and all specified follow-on tasks, or to ground the aeroplane after relay installation until all the specified subsequent actions are complete. Maintenance planning should treat the relay installation and follow-on tasks as a single compliance package unless the SB makes clear which actions may be deferred without violating the AD.
Verify SB revision and AMOC status if using later revisions. If an operator intends to rely on a later revision of SB 747-24-2246 rather than the 6 October 2005 edition, the AD permits that only where the later revision has been approved by the FAA as an AMOC to FAA AD 2009-15-12. Therefore, prior to executing work in reliance on a later SB revision, obtain written confirmation that the FAA has approved that revision as an AMOC relative to FAA AD 2009-15-12. Maintain copies of the FAA AMOC approval with the aircraft records as evidence of compliance.
Document the work as supporting evidence. Although the AD does not prescribe the specific form of maintenance records, operators should document the relay installation, part numbers fitted, persons and organisations who performed the work, reference to SB 747-24-2246 (with revision/date), and the completion of all applicable Accomplishment Instructions. Include dates and sign-offs to provide an audit trail that the AD requirements were met within the compliance window and that required pre-flight actions were completed where applicable.
Coordinate operational changes and training. Once the relays and associated actions are complete, operators should update flight crew operating procedures and emergency checklists as necessary to reflect the new capability to remove power to IFE and other passenger cabin systems through the left and right utility bus switches. Ensure that relevant flightcrew training and briefings cover the new isolation capability so crews can use it appropriately in smoke or fumes events.
Engage qualified maintenance organisations. The AD requires an electrical systems modification involving relays and bus control functions. Use maintenance organisations authorised and competent to perform electrical system modifications on Boeing 747-400/-400D series aeroplanes, and ensure the work is performed to the SB Accomplishment Instructions. Confirm that the organisation’s approvals cover the work and that any necessary certification steps are followed.
Plan for parts procurement and lead times. Identify the parts specified by the SB and confirm availability. While the AD does not discuss logistics, operators must incorporate parts lead times into their execution plan to meet the AD’s 60-month deadline.
Confirm compliance deadline and monitor progress. The AD’s compliance deadline is within 60 months after the effective date, which is 24 September 2009. Operators should have established, or retrospectively can confirm, that the work was completed by the relevant deadline. Where completion occurred near the end of the window, ensure records clearly show completion dates to demonstrate compliance.
Retain evidence of AMOC reliance where used. If the operator relies on a later SB revision that has FAA AMOC approval to the FAA AD, retain a copy of that FAA AMOC and any correspondence confirming CASA acceptance or recognition, in case the regulator requests proof of the chosen compliance method.
When in doubt, seek CASA guidance. The AD does not set out penalty or enforcement procedures or explain how to obtain CASA permission for alternative compliance methods. If an operator needs relief, an extension, or wishes to rely on a different technical method that is not an FAA AMOC-approved SB revision, the operator should approach CASA through the regulator’s established procedures for seeking an alternate method of compliance or administrative advice. The AD text itself does not describe that process.
Summary checklist for compliance
- Confirm which individual aeroplanes are captured by SB 747-24-2246 dated 6 October 2005.
- Obtain the SB Accomplishment Instructions and identify required parts and tasks.
- Schedule and perform the new relay installation and all applicable SB tasks within the 60-month window.
- Ensure that any "other specified actions" required by the SB are completed before the aeroplane returns to flight after relay installation.
- If relying on a later SB revision, verify and retain FAA AMOC approval to FAA AD 2009-15-12.
- Document work thoroughly, including dates, signatures, parts, and SB revision referenced.
- Update operational documentation and crew training to reflect the modified capability.
- Retain records of compliance and any FAA AMOC approvals relied upon.
Completing those steps will implement the mandatory hardware and procedural changes that the AD prescribes and will create the documentary trail to demonstrate compliance within the AD’s terms.