Step 1 , Identify affected aircraft: Confirm whether the aircraft is one of the specified models (747-100, -100B, -100B SUD, -200B, -200C, -200F, -300, -400, -400D, -400F, 747SR, 747SP) and whether it is identified in Boeing Alert Service Bulletin 747-53A2651 (dated 12 June 2008) or a later FAA-approved revision. The AD ties applicability to the SB identification; only aircraft identified in that SB fall within the AD’s scope.
Step 2 , Obtain the operative documents: Acquire FAA Airworthiness Directive 2009-09-08 and Boeing Alert Service Bulletin 747-53A2651 Revision 1 (dated 2 September 2010). The AD requires action "in accordance with the requirements of FAA AD 2009-09-08" and treats the inspections and corrective actions in SB Rev 1 paragraph 1.E (Tables 1 and 2) as the AMOC. Accurate compliance requires those exact documents (or later FAA-approved revisions where the AD permits).
Step 3 , Review paragraph 1.E (Tables 1 and 2): The AD defers timing and specific inspection/corrective steps to paragraph 1.E "Compliance" (Table 1 and 2) of Boeing SB 747-53A2651 Rev 1 and, as applicable, FAA AD 2009-09-08. Follow the specified initial inspection windows, repetitive inspection intervals, and any corrective-action thresholds in those tables, as they define when and how tasks must be completed.
Step 4 , Execute inspections per the SB and FAA AD: Have qualified maintenance organisations conduct the inspections to the procedures set out in the SB/FA A AD. Record the inspections in the maintenance log and reference FAA AD 2009-09-08 and Boeing SB 747-53A2651 Rev 1 in the maintenance entries to evidence compliance with the CASA AD.
Step 5 , Implement corrective actions and repairs: If inspections reveal cracking or other damage that requires repair, apply the corrective actions detailed in the Boeing SB Rev 1 Tables and/or the FAA AD. Where the SB directs contacting Boeing for repair instructions, secure those instructions and ensure they are approved per paragraph (j) of FAA AD 2009-09-08 before execution, as required by the CASA AD.
Step 6 , Use FAA Form 8100-9 approved repairs where appropriate: Repairs listed on FAA Form 8100-9 and approved under the paragraph (j) process of FAA AD 2009-09-08 may be carried out without seeking a CASA exclusion. Ensure the repair appears on an FAA Form 8100-9 and that the approval process under paragraph (j) has been satisfied; maintain documentary evidence of the FAA Form 8100-9 approval and reference it in maintenance records.
Step 7 , Do not assume CASA exclusion is necessary for the listed AMOCs: The AD explicitly states "There is no requirement to obtain an exclusion from CASA for this AMOC." Do not delay work under the misapprehension that you must apply for a CASA exclusion for the Boeing SB Rev 1 AMOC or for FAA Form 8100-9 approved repairs. Ensure, however, that FAA paragraph (j) approvals and the SB’s procedural steps are completed as required.
Step 8 , Maintain records and traceability: Although the AD does not prescribe detailed recordkeeping in the supplied text, standard airworthiness practice requires operators to keep maintenance records referencing the AD, the FAA AD, the Boeing SB, and any FAA Form 8100-9 repair approvals used. Given the AD’s reliance on external approvals, retain documentary evidence of paragraph (j) approvals and any communications with Boeing.
Step 9 , Confirm continuing applicability of FAA AD requirements: The AD states "All other requirements of FAA AD 2009-09-08 remain fully applicable and must be complied with." Make sure that compliance actions cover the full set of FAA AD obligations, not only those replaced by the AMOC, to avoid inadvertent non-compliance.
Step 10 , Note effective dates and amendment corrections: The AD became effective 25 May 2011 for Amendment 2; earlier versions had other effective dates (original AD 2 July 2009; Amendment 1 effective 20 May 2011). Use the Amendment 2 text and check Amendment 1 and the original AD for any transitional measures that may affect administrative timelines or previously scheduled inspections.
Step 11 , Coordinate with qualified authority contacts as necessary: If the Boeing SB instructs to contact Boeing for repair instructions, follow that pathway and then secure FAA paragraph (j) approval. Ensure the maintenance organisation has access to FAA approval records and the capability to implement the repair per the approved instructions.
Step 12 , Review for subsequent FAA or CASA updates: The AD accepts FAA AD 2009-09-08 and Boeing SB Rev 1 as the current compliance path at the time of Amendment 2. Practitioners should monitor for any further FAA ADs, FAA approvals, or CASA ADs that alter the inspection intervals, repair instructions or AMOC status. The AD’s language permits later FAA-approved revisions to the SB as relevant to applicability ("or later FAA approved revision"), so track FAA approvals and Boeing SB revisions.
By following the above steps and documenting all inspections and repair approvals in maintenance records, operators and maintenance organisations will align their processes with the obligations described in this AD.