[2025] WASAT 138
General information, not legal advice.
State Administrative Tribunal (WA)
2025-12-04
Original judgment source is linked above.
(i) Was complaint item 2.2 referred to the Tribunal by the BC at all? (Preliminary Issue 1)
(ii) If it was referred, what was the scope of the complaint which was referred? In particular, is the applicant permitted to argue that the respondent failed to install metal flashings? (Preliminary Issue 2)
(iii) In relation to complaint items 2.1 and 2.2, has the respondent failed to carry out the building work the subject of the complaint items in a proper and proficient manner or is the work faulty or unsatisfactory?
(iv) If so, what is the appropriate form of the BRO (if any) in respect of each complaint item?
(b) any preliminary action required before making a complaint under this section.
(a) made in a manner and form approved by the Building Commissioner; and
(2) At least 14 days before making a complaint under section 5(1) or (2) of the Act, the complainant must give to the person who will be the respondent written notice that the complainant proposes to make the complaint together with such description as the complainant is reasonably able to give of -
(a) the remedy the complainant proposes to seek; and
(b) the evidence on which the complainant proposes to rely.
(a) if the Tribunal is satisfied that the regulated building service that is the subject of the building service complaint has not been carried out in a proper and proficient manner or is faulty or unsatisfactory, deal with the building service complaint by making a BRO; or
(a) A report dated 19 November 2021 (first Burkett Report);[2]
(b) A report dated 10 January 2024 (second Burkett Report).[3]
(a) A report dated 13 October 2022 (first Zurhaar Report);[7] and
(b) A report dated 18 March 2024 (second Zurhaar Report).[8]
(a) Mr Christopher Holditch, former construction manager with the respondent. A witness statement by Mr Holditch was filed dated 11 March 2025;[9] and
(b) Mr Ashley Damerell, Site Foreman for the respondent. A witness statement for Mr Damerell was filed and dated 11 September 2024.[10]
5.1 remove the existing roof sheeting, but retain the underlying roof structure;
5.2 create two atriums inside the building by removing defined roof and floor timbers, leaving previously enclosed steel and timber structures open to the elements;
5.4 perform paint removal, crack-repair and mortar re-pointing to defined areas of external brickwork;
5.5 create some new apertures in the external walls;
5.7 construct 216 new apartments using the existing floor structure to form new raised acoustic flooring. In effect the Respondent was required to create 216 new habitable apartments within the existing building.
Dalgety Wool Store (former) comprises a four level wool store warehouse building (1922/23, 1927, 1944) that spans between imposing street frontages on Beach and Queen Victoria Streets Fremantle, and an adjoining single storey wool store (1942, 1952) fronting Beach Street. Showing influences of Interwar Stripped Classical architectural style, it is of considerable significance to the community of the port city of Fremantle and the state of Western Australia for the following reasons:
It represents significant associations with Dalgety & Co and the development of the wool industry, predominantly their achievement in establishing and developing a significant presence in Fremantle from 1892, and an association with the site since 1922;
It clearly has a strong association with the wool industry and evidences the development of that industry in Western Australia in the practices of wool storage, display and sale throughout the twentieth century and how those developments subsequently made the facility redundant;
It is integral within the historic fabric of the port city of Fremantle as one of the earliest examples of wool stores in the port city and the oldest remaining and most intact on the strip of wool stores along the harbour side;
It is significant as a large scale utilitarian warehouse with a landmark presence that exhibits influences of the Interwar Stripped Classical (Neo Romanesque) style that contributes to the unique streetscape along the harbour between Goldsborough and James Streets, and on the main eastern gateway into the port of Fremantle, on Queen Victoria Street;
It demonstrates considerable design achievement in the development of the place, particularly the innovative future planning in 1922/23 and in 1927 for the extra floor and raised roof that were constructed in 1944;
It demonstrates the principal characteristics of an extensive wool storage facility, as evidenced in Fremantle and throughout Australia, with imposing architecturally designed street frontages, expansive structural post and beam structure throughout three storeys, natural lighting design for the additional floor added in 1944 and the remnant wool press fittings that remain in situ;
It is significant for the intactness and authenticity of the facades and the interior jarrah (and karri) posts and beams;
It has become an uncommon and endangered building for many reasons including development pressures and changing markets and work practices in the wool industry;
It contributes to the community of Fremantle's sense of place as part of a working port that has played an integral part of the wool industry in Western Australia, and demonstrates a distinctive way of life that no longer exists, where the processing and storage of export commodities took place at the edge of the city within the vicinity of the harbour.
The proposed development would see the change of use from a utilitarian industrial building, a former wool store with storage display and sale floors, into multi‐unit residential use with two levels of basement car parking and commercial retail tenancy at ground floor to Beach Street. Adaptations to enable the change of use would be required to the existing heritage listed building. The overriding design intent of the proposed development is based substantially on retention and conservation, and where necessary, sympathetic adaptation of existing heritage fabric and structure, in accordance with Burra Charter principles.
The configuration of the development proposal would retain the majority of the existing external and internal heritage fabric and roof configuration, together with careful insertions of new fabric, apartment modules, services and lift cores. In accordance with the approved plans, three sections of the existing/original floors would be removed to provide courtyards for light and ventilation to the internal facing apartment blocks; whilst retaining the existing structural elements. The careful insertion of these courtyards would provide opportunities to reveal and appreciate the scale, materiality and construction of the original wool store building.
Previous decisions on when a complaint has been referred
The BSCRA Act is at its core consumer legislation. The purpose of the BSCRA Act is to provide consumers with a means to bring their complaints about 'the quality of performance of the regulated building service' in a non-technical manner. It is about substance, not form.
The Tribunal is vested only with those powers which are found within the enabling act or the SAT Act: Medical Board of Western Australia v A Medical Practitioner [2011] WASCA 151; Sparks v Bellotti [1981] WAR 65. The enabling act in this instance confers power on the Tribunal to make a building remedy order or decline to make a building remedy order in relation to the 'building service complaint' if the Building Commission refers the building service to the Tribunal. The Tribunal only has power to determine complaints that are referred to it - the Tribunal cannot determine any complaint that is not referred to it.
(Original emphasis)
The Owners of Heirloom Strata Plan 63644 (Complainant/s) and Built Pty Limited (Respondent/s) Complaint Number: BC2021-1838
INVESTIGATION REPORT COMPLAINT NO. BC2021-1838 BUILDING SERVICE AT 51 BEACH STREET, FREMANTLE
On carrying out an investigation of the above complaint pursuant to section 9 of the Building Services (Complaint Resolution and Administration) Act 2011, I submit the following report to the Building Commissioner or authorised delegate pursuant to section 10 of the same Act:
Background
The Building Service complaint was lodged on 17 June 2021 and accepted by the Building Commissioner's delegate on 22 July 2021.
The complaint relates to the redevelopment of a heritage commercial building into an apartment complex (183 apartments). The building permit was issued on 17 June 2015 and the estimated value of the works noted as $63,000,000.00 (Doc 29). The City of Fremantle advised that the BA7 (Notice of Completion) was received on 3 November 2016 (Doc 24 & 30).
The complaint items are: roof are leaking into apartments; external structures are rusting and paint deteriorating; Tiled areas leaking into carpark and; Fire system corrosion.
A Notice of Proposed Complaint was provided to the respondent on 11 May 2021 (Doc 35).
Investigation
The parties were notified of the acceptance of the complaint and the respondent was requested to provide its response.
On 6 August 2021 the respondent provided its response (Doc 40) to the complaint and in summary providing its opinion that 'the building has not been subject to the required preventative and scheduled maintenance regime prescribed in the operation and maintenance manuals for the period since completion and up to the time of the complaint.' The respondent requested the complainants to provide evidence of such maintenance in regards to each item of complaint.
On 11 August 2021 the complainant's representative requested time to provide a response to the respondent's submissions. Further correspondence was received from Vogt Graham Lawyers (Doc 46) advising it was in the process of formalising his engagement to act for the Owners of Strata Plan 63644 in this matter and requesting a 4 week extension and advising of an additional major defect to be added to the complaint.
Vogt Graham Lawyers formally advised that it was acting for the complainants on 1 October 2021 (Doc 50) and requesting further extension to 14 October 2021 to provide a further report from an independent building inspector.
On 4 October 2021, the respondent objected to the extension and a response was provided to the respondent to advise that although his objections were noted the extension would be approved (Doc 51). The parties were notified of the extension being approved on the same day (Doc 52)
On 14 October 2021 the complainant's solicitor provided further evidence to support this complaint with a Building Inspection Report from Richard Machell of Prescient Consulting (Doc 54) and advice that in relation to the new item of complaint a further assessment needs to take place and upon completion of this assessment a Notice of Proposed Complaint would be served on the respondent for the additional complaint item (Doc 54).
Advice was sought from Building & Energy's Principal Building Inspector, Ian Aitken, (the PBI) as to whether the value of any rectification works on this complaint would exceed $100,000.00. After considering the Richard Machell report, it was the PBI's opinion that rectification works would exceed $100,000.00 (Doc 57).
On 18 November 2021, the parties were advised of the PBI's opinion and my intention to recommend that the complaint be referred to the State Administrative Tribunal (the SAT) (Doc 59). The complainant's solicitor was requested to provide advice on the new item to be added prior to the recommendation being made to refer the complaint to the SAT. Further updates were received and a Notice of Proposed Complaint provided to the respondent on 29 December 2021 (Doc 65).
Rather than adding the new items to the current complaint, a new complaint was lodged in relation to the new issues 6 January [2022] (BC2022-119).
Documents Submitted in Support of Recommendation
Refer to Supporting Documentation in the Outcome Tab on CMS file.
Recommendation
As it is the PBI's opinion that any rectification works required are likely to exceed $100,000.00, it is my recommendation that this complaint be referred to the SAT.
(a) the applicant's solicitors, Vogt Graham Lawyers, had only recently been engaged and that they were waiting for a report from an independent building inspector (Mr Machell) in order to respond to the respondent's submission; and
(b) that another complaint against the same builder by the applicant in respect of the same building was forthcoming.
Paintwork to timber and steel in the atrium structure is failing
4.2.1 The paintwork to the timber atrium structure is starting to break down; sections are peeling and the timber grain is exposed and opening up. There appears to be extensive use of sealant to the upper surfaces of the beams. The sealant is evident, but the longevity of the surface finish is unknown. The metal bracing to the timber structure is corroding.
4.2.2 The finishes to the steel columns are deteriorating and patchy; the specification and life expectancy of the surface finish should be confirmed. Corroded sections should be treated and painted, with the design assessed to avoid water build up in specific areas.
External structures are rusting and paint deteriorating
This heritage building has had section of the roof removed to enable open areas to two common areas The steel plates and structures are rusting and bleeding rust stains on the painted beams. The timber paint is breaking down and exposing the timber to water damage and rot
Remove old paint, re-treat steel and timber, repaint
6.38 In my opinion, the painted surfaces of the exposed timber elements are in a condition that may not be reasonably unexpected considering the age, and so that I have no reason to conclude that the painted timber surfaces are representative of faulty or unsatisfactory work, or work not carried out in a proper and proficient manner, despite that they require maintenance.
6.39 I otherwise recommend that the painted timber surfaces be maintained by suitable preparation, and recoating, as set out in the manufacturer specification for the type of paint to be used, and existing.
6.40 In respect to horizontal surfaces, consideration may be given to installing a flashing over the horizontal surface and to minimize the potential for accelerated degradation by water ingress into the timber.
Withdrawal of the complaint relating to the timber structures
It is my opinion that the report prepared by Prescient Consulting (Authored by Mr Richard Machell and dated 11 October 2011) contains sufficient information concerning the respondent's failure to provide a building that performs and meets the requirements of the NCC and applicable Australian Standards.
The estimated repairs and remedial works to make good will exceed $100K and therefore it is recommended this complaint file be referred to the SAT ...
It is the Principal Building Inspector's opinion, that if the complaint items are substantiated, the rectification work required is likely to exceed the value of $100,000. It is therefore my intention to recommend that the complaint is referred to the State Administrative Tribunal for determination.
Please advise the owner's intention as to whether to add a new item of complaint to this complaint prior to me making this recommendation.
Proceedings in the Tribunal with respect to complaint item 2
External structures are rusting and paint deteriorating
The building has had a section of the roof removed to enable open appears to two common areas.
The steel plates and structures are rusting and bleeding rust stains on the painted beams.
The timber paint is breaking down and exposing the timber to water damage and rot
Paragraphs 6.41 - 6.55 of Prescient Consulting Report 1 dated 29 November 2021
Painting Inspection and Assessment Services Report dated 19 November 2021
Remedial works pursuant to paragraph 6.56 of Prescient Consulting Report 1 dated 29 November 2022 [note this should be 2021]
Remedial works pursuant to the summary and overview of repairs detailed in Painting Inspection and Assessment Services Report dated 19 November 2021
Contentions of the parties in respect to preliminary issue 1
(a) Firstly, accepted by the BC and incorporated into BC 2021-1838 after the letter from the applicant's solicitors dated 3 February 2022;
(b) Secondly, the subject of a mandatory investigation by the BC after 3 February 2022 as required by s 9(2) of the Act; or
(c) Thirdly, incorporated into the referred complaint by reference to either:
(1) A building service complaint or a HBWC complaint may, subject to this section, be withdrawn by the complainant.
(2) The complaint may be withdrawn even though the Building Commissioner has commenced or completed an investigation of the complaint, but cannot be withdrawn if the complaint has been referred to the State Administrative Tribunal.
(3) This section extends to the withdrawal of a complaint so far as it relates to some only or part only of the matters that form the subject of the complaint.
(4) This section does not limit the powers of the State Administrative Tribunal under the State Administrative Tribunal Act 2004 section 46.
(i) Respondent's submissions dated 29 November 2024; and
(ii) Applicant's submissions dated 27 December 2024.
(a) is not being used to support a contractual complaint in relation to the omission of the flashing/capping in non-compliance with the Heritage Architect's specifications; and
(b) does not expand the scope of the complaint item beyond being a complaint about the external timber structures experiencing timber paint breakdown and the timber being exposed to water damage and rot.
As specified by the heritage Architect the optimum protection recommended for this timber is installation of galvanized or powder-coated sheet metal capping on all top surfaces, which to [sic] shed water away from the top wood surface, and reduce wetting to vertical surfaces[.]
(Tribunal's emphasis)
Conclusion of the Tribunal on the second preliminary issue
(2) At least 14 days before making a complaint under section 5(1) or (2) of the Act, the complainant must give to the person who will be the respondent written notice that the complainant proposes to make the complaint together with such description as the complainant is reasonably able to give of -
(a) the remedy the complainant proposes to seek; and
(b) the evidence on which the complainant proposes to rely.
The remedy sought in any complaint may change from time to time as further investigation continues or in some instances following an expert conferral. It is not logical that the legislature intended that every time a better or different remedy was recommended the owner would not be able to accept it without having to make a new complaint.
Location
Ground floor and first floor of the building.
Description of Issue
Cracked brickwork on opposite ends of the canal facing side of the building signifying major structures defects of the building and concerns with the remedial works being undertaken by the Builder and the way the Builder seeks to proceed with the building works.
(Original emphasis)
Background to the timber and steel the subject of the complaints
Another heritage building that had some trusses and timber sections exposed, and that suffered considerable timber rot that had to be cut out and replaced.
(a) The building is located approximately 200 metres from the Swan River and approximately 1,100 metres from the Indian Ocean.
(b) The apartments overlook an open atrium which includes 100-year-old timber and steel structures which had previously been in a protected interior environment and were part of the existing heritage building.[28]
(c) The building permit was issued on 17 June 2015, and the estimated value of the works was noted as $63,000,000.00.
(d) The BA7 Notice of Completion was issued on 3 November 2016 and the applicant made a complaint to the BC on 17 June 2021 in relation to the complaint items the subject of these proceedings.
(e) The timber in question consists of a combination of Jarrah (a Western Australian hard wood) and Douglas Fir also known as Oregon (Oregon) which is a Canadian softwood.
(f) The bearers are Jarrah which is a reasonably durable hardwood. Jarrah is a class 2 durability timber with a service life of 15 - 40 years externally above ground. The roof timbers are Oregon which is a non-durable timber. The external service life of Oregon, which is a class 4 durability timber, is up to 7 years.[29]
(g) Both types of wood would last for the life of the building when used internally and protected from environmental conditions.
(h) Acrylic paint was installed on top of the existing paint system on the timber which contains lead-based paint.[30]
(i) Splitting and cracking of the timber was observed in 2021 by Mr Burkett and this would have occurred post practical completion in 2016.
(j) From 2021 there is evidence that the timber has been cracking and splitting in some parts and that some of the paintwork is breaking down.
(k) The builder was contracted to paint the timber in accordance with the architect's specification which is summarised at [154] - [155] below.
(l) The steel consists of Existing Steel which was painted with a lead-based paint and New Steel which was painted off site and then assembled by the respondent.
(m) The builder was contracted to paint both the Existing Steel and New Steel in accordance with the specification which is summarised at [200] below.
(a) The primary aim of this project is to conserve and protect significant heritage fabric by carrying out essential conservation and remedial works to the existing facades, steel and timber structures. A cautious approach is essential.
(b) It is anticipated that the requirements for materials and workmanship in respect of heritage and conservation work will differ from contemporary trade practices and may involve highly specialized materials, work, practices and conservation techniques and treatments, handling and transportation. Such differences in materials and methods may be apparent in the documentation and scope of heritage work or the Heritage architect may issue instructions which may result in work or materials not strictly in conformance with contemporary standards, codes or practices and authority requirements.
(c) Should there be any uncertainty or conflicting information provided in an instruction, drawing or specification, the contractor must notify the Heritage architect immediately for further instructions before proceeding with the work.
WITNESS, [ZURHAAR]: But the lead paint is part of the history. It's part of the heritage.
VOGT, MR: Painting over it.
WITNESS, [ZURHAAR]: Absolutely. There are old buildings in Fremantle that I've come across and been asked to - to retell its history because it has 12 layers of paint on it that shows that back in 1935 when the post master took the building over, he painted it red and then it went green and then it went blue - - -
VOGT, MR: But - - -
WITNESS, [ZURHAAR]: That's all part of history.
VOGT, MR: Is concrete cancer part of heritage value to maintain?
WITNESS, [ZURHAAR]: Concrete is usually not 100 years old. The concrete wasn't around that - - -
VOGT, MR: But answer the question; is concrete cancer part of - - -
WITNESS, [ZURHAAR]: No, it's not.
VOGT, MR: Well, just like rust is not and just like - -
WITNESS, [ZURHAAR]: No. I disagree with you. You cannot paint that brush over everything. Concrete is concrete. Concrete is not a heritage material. Steel is a heritage material. It's a 150 years or more in the making.
WITNESS, [ZURHAAR]: You're - you're - we're not talking about - you're saying - you're treating painting this steel structure as if it was just a paint job. You're not treating is as if it was preserving history.
VOGT, MR: But preserving what part of history, rust?
WITNESS, [ZURHAAR]: Yes. The rust and all the lead layers of paint, you clearly - you guys have clearly not had any heritage architect on the stand here.
VOGT, MR: But then the builder would be responsible for painting over the (indistinct) that's his decision - - -
WITNESS, [ZURHAAR]: Yes.
VOGT, MR: - - - to keep it. The builder - - -
WITNESS, [ZURHAAR]: Yes.
VOGT, MR: - - - is responsible for it. Now - - -
WITNESS, [ZURHAAR]: He might be.
VOGT, MR: - - - for the last five years, in this case two years, you have a complaint levelled against him and the tribunal is being asked - - -
WITNESS, [ZURHAAR]: Unless it's accepted that this is a heritage building and it has been agreed and understood by the asset owner that if you want to keep this as a heritage building with rust underneath lead paint and you want me to keep that heritage alive, it's going to need a bucket load of maintenance every few years to keep painting it, because I'm putting good over bad and many people in the heritage game will go, "Yes. I want you to put good over bad because you're not taking away history", and I have this on Fremantle buildings all the time.
The timber paint is breaking down and exposing the timber to water damage and rot.
So the timber in the building, in its original purpose as a wool stores and in the way it was constructed, the timber was classified as internal. It was fully protected and would have a service life of potentially hundreds of years. Because the timber has been exposed to the weather in the renovation of that building, the timber is then subject to environmental impacts from water, rain and also from sunlight and UV. The wetting and drying effect on the timber will cause shrinkage and expansion and cause cracking to the timber. Jarrah, as I indicate is a reasonably durable timber, but it really does - I mean in Australian Standard 1604 timber preservation treatment the natural durability is a service life of around 25 to 40 years. But we know that jarrah can actually perform a lot longer than that. But the risk, the greatest risk, is going to be in joints and locations where moisture can be trapped, and so it can still impact the service life of the timber. So the service life under the - from its original intent has been substantially reduced because of that exposure to the weather. We can reduce that impact by protecting the timber and the primary recommended method of protection is to use metal cappings .... And painting does still provide a degree of protection but requires a much higher degree of maintenance[.]
(a) the acrylic paint system would usually have a service life of 10 years;
(b) the specification provided for the application of the acrylic paint over the lead-based paint (which all experts agreed reduced its service life);
(c) the only reason that the acrylic paint was painted over the lead-based paint was because it was more cost effective to do so; and
(d) what follows from this is that the respondent should have 'exercised their expertise and raised a variation with the Developer for the lead-based paint to be removed entirely prior to the next coating system being applied'.[45]
Expert evidence in relation to the painting of the timber
(b) splits in structural beams that were not filled at the time of painting; and
(c) poor surface preparation and filling of cracks and splits in timber.[46]
(a) an inspection of the exposed timber elements in the atrium shows a weathered acrylic paint system consistent with 5 - 6 years exposure to the Fremantle coastal environment;
(b) the Weathershield finish is at the end of its service life in the higher, more weather-exposed areas and the whole of the structure is due for a total maintenance re-paint;
(c) the timber coating in the lower areas of the atrium is in excellent condition given its age and service environment. Timber will expand and contract with cyclic temperature changes and varying wet/dry moisture conditions. Some cracking and splitting of the timber fibers is unavoidable as timber is a biological material. The paint coating has not peeled or failed to maintain its film integrity on the vast majority of timber elements and by any reasonable assessment has performed to expectations;
(d) measurements of the Dry Film Thickness (DFT) of the acrylic paint on the timber in random locations found the required 80-micron dry film to be present. Accordingly, the specified protective coating system has been applied and it has remained well adhered and integral for the past 5 - 6 years; and
(e) there is no evidence to support an assertion that the painting was not carried out in a proper and proficient manner or not to specification requirements. However, there is clear evidence that the painting of the timber elements has not received the recommended annual or 5 yearly maintenance repairs and re-painting specified in the Heritage Agreement and as would be reasonably required in this service location.[47]
(a) the applied acrylic paint was installed on top of the existing paint system which contains lead-based paint;
(b) the extent of splitting/cracking of the timber observed in November 2021 by Mr Burkett would have occurred after 2016 completion; and
(c) the acrylic paint is peeling off the existing paint surface including off the red lead-based undercoat. The experts however disagreed as to the cause. Mr Meacham and Mr Burkett say poor preparation caused this failure. Dr Zurhaar says, in essence, that the failure is due to the age of the paint which is deoxidizing.[48]
(a) the reasons for the paint failing (poor preparation versus an inevitable outcome); and
(b) relatedly, whether the acrylic paint should have lasted 10 years.
6.32 It is apparent that the timber beams and columns have been subject to some movement and splitting, and which may not be unexpected where 100-year-old timber is subject to change from an internal to an external environment.
6.33 There is no visible evidence of degradation or compromise of the structural integrity of timber members.
6.34 In addition, and as a result of the creation of the atriums, timber beams have horizontal surfaces exposed to the weather, with the potential for moisture to enter into the beams including where surface cracks in the timber may be found. There is some evidence of sealing or filing of these surface cracks apparently after the paint system was installed.
VOGT, MR: And are you saying that therefore it's the architect's fault where, you say, that that method is not proper?
WITNESS, ZURHAAR: No, it's not. It is proper. It is common. This is why I'm saying to you, you are trying to apply proper proficiency standards that you would apply to new work to heritage work.
VOGT MR: No.
WITNESS ZURHAAR: It is proper and proficient to leave old lead painting on a building and paint over it.
VOGT MR: But it has degraded.
WITNESS ZURHAAR: Doesn't matter. It's still something that is done every day of the week, and I think Member Burns is familiar enough with heritage work, that it is common practice not to take lead paint off all old buildings. It is actually still proper and proficient to paint over degraded old lead paint. It will have limited durability, it will have limited whatever, but it's not improper or- - -
...
WITNESS ZURHAAR: There are entire procedures and things for lead containment. It is not only costly, it is actually hazardous ....'
Why - why then, you might ask, do people paint over such old paint with such durability issues? (1) because of the enormous cost and health hazard of exposing lead. The WA Government - I consult to the WA Government Public Transport Authority, and they actually have a procedure where they will not, at any of their old train stations, expose lead.
They will simply ask for me to provide a specification that encapsulates it and is effectively what they've done on this building, and that is to make it as sound as you can, give it the best chances possible, on the understanding that within every seven to 10 years, you're going to have to replenish that because we're dealing with a bad substrate. That is more cost effective and more sound than having to go through the enormous cost of - of removing lead paint.
(b) Apply weather shield to whole of member to 90 microns dry film thickness.[63]
The standard of the application of the paint/expected life of the paint
However, we don't know, from the failures we're seeing, whether the failures have resulted because somebody painted over flaky old paint, or whether we simply have 90 year old paint that became 95 years old.
But look, I think, at the end of the day, this is what I have maintained, is that the warranties that apply to paint products apply to paint products when they're ostensibly put on new and sound surfaces. To apply them to - to apply a warranty like that, when the product is used on a 100-year old structure with aged and degraded paint left behind on it, is - it's as we've seen in the reports and included in Mr Burkett's report, that the paint system fails because the degraded system delaminates within itself and fails.
And it doesn't matter how well you put a good coating on the outside, the life span and durability of a heritage structure like this is always going to be less than you would get on a normal house or a normal timber structure where you haven't got 100 year old timber that is moving, and you haven't got, potentially, 100-year old paint systems that have just gone way beyond their life.
You know, arguably, the only way you're going to get the 10-year warranties and things you're talking about is if you take the old paint off and go - and, even then, we are still putting a new paint on a 100-year old piece of timber, which is degraded as well and is prone to a lot of seasonal movement and cracking and splitting and things like that.
Decision of the Tribunal as to the standard of the painting/expected life of the paint
(a) it was, in the Tribunal's view, based on a more thorough investigation and assessment as it took into consideration factors such as the age of the existing timber, its exposure to environmental conditions and the close proximity of the site to coastal conditions; and
(b) the evidence of Dr Zurhaar was consistent throughout the proceedings whereas as explained at [187] above, Mr Burkett's position appeared to move closer to the position of Dr Zurhaar as the hearing went on.
The steel plates and structures are rusting and bleeding rust stains on the painted beams.
PREPARATION FOR ALL EXISTING STEEL: REMOVE All SURFACE CONTAMINATION SUCH AS mL, GREASE OR DIRT WASHING WITH AN ALKALINE DETERGENT AND RINSE WITH FRESH POTABLE WATER, REPEAT AS NECESSARY, WORK TO MEET AS1627. REMOVE LOOSE. AND FLAKING COATING AND RED RUSTED METAL BACK TO HARD EDGE SCRAPER OR POWER TOOL, CONTRACTOR TO ADOPT ALL NECESSARY HEALTH AND SAFETY REQUIREMENTS AS EXISTING PAINT CONTAINS HAZARDOUS MATERIALS (EG LEAD)
INTERNAL STEELWORK,
1ST COAT, 150 MICRONS DULUX ZINCANODE 402
2ND COAT, 40 MICRONS DULUX LUXEPOXY SEALER
3RD COAT: 150 MICRONS DUREBILD STE
4TH COAT, 125 MICRONS WEATHERMAX HBR OR FERRADOR TO ARCHITECT COLOUR DESIGNATION, (REFER TO ARCHITECTURAL DRAWINGS FOR LOCATIONS OF EACH FINISH).
EXTERNAL STEELWORK:
1ST COAT: 150 MICRONS DULUX ZINCANODE 402
2ND COAT, 40 MICRONS DULUX LUXEPOXY SEALER
3RD COAT: 200 MICRONS DUREBILD SURFACE TOLERANT EPOXY
4TH COAT: 150 MICRONS WEATHERMAX HBR OR FERRADOR TO ARCHITECT COLOUR DESIGNATION, REFER TO ARCHITECTURAL DRAWINGS FOR LOCATIONS OF EACH FINISH).
EXISTING EXTERNAL BOLTS
REMOVE All SURFACE CONTAMINATION SUCH AS OIL, GREASE OR DIRT BY WASHING WITH AN ALKALINE DETERGENT AND RINSE WITH FRESH POTABLE WATER, REPEAT AS NECESSARY. ALL WORK TO MEET AS1627
REMOVE LOOSE AND FLAKING COATING AND RED RUSTED METAL BACK TO HARO EDGE BY SCRAPER OR POWER TOOL CONTRACTOR TO ADOPT ALL NECESSARY HEALTH ANO SAFETY REQUIREMENTS ASSUMING EXISTING PAINT CONTAINS HAZARDOUS MATERIALS (EG LEAD)
1ST COAT: 150 MICRONS DULUX ZINCANODE 402
2ND COAT: 40 MICRONS DULUX LUXEPOXY SEALER
3RD COAT: 150 MICRONS DUREBILD STE
4TH COAT: 125 MICRONS WEATHERMAX HBR TO ARCHITECT COLOUR DESIGNATION
(a) some new cleat plates and edges on New Steel beams have rusted in less than 5 years;
(b) the coating system specified by the project engineers to be applied to the New Steel was appropriate for the service environment;
(c) the specified coating system, if properly applied, would be expected to prevent steel corrosion (rust) for a period of at least 10 years; and
(d) the New Steel member and components that exhibit rusting in less than 5 years have corroded because the coating system application was deficient and/or defective.
(a) the areas of paint coat failure in the New Steel were primarily in areas where construction practices related to transport and installation have damaged the coating applied to the New Steel and now require touching up and repair;[76]
(b) maintenance of the structures was very important to the performance of the coatings and there was no evidence of any maintenance having been performed to the steel work;[77]
(c) the Ferrodor topcoat requires re-application every 5 years (Dr Zurhaar said 5 or 6 years) in a coastal environment;[78] and
(d) the coating around the bolts to the New Steel had failed, and that failure was likely a result of bolt tensioning which may have compromised the factory-applied coating.[79]
VOGT Mr: You've shown, at page 11 of the photograph that you are referring to, evidence of rusting and paint peeling. Did you observe the rest of these types of connections on site?
WITNESS, BURKETT: On - in the same area. Like this here, and then there was another - a unit that I went to to have a look, and that similar types of things that were happening.
VOGT, MR: You didn't take a photo of the other....
WITNESS BURKETT: No. No. Look, this was just basically representative of what you would see around when I started this project.
Not in the atriums. I did see new steel at the entrance gates, but that's not part of my brief.
On-site, it has not been properly repaired, either on the edge that has been scraped off a truck that was damaged or on a plate that has had bolts tightened to crack the paint or on a hole that has been drilled but not touched up.
So those beams are beams that were done by Stella, and they are showing signs of deterioration, dirt, rust - not so much rust because it's only in those damaged areas that its breaking down prematurely.
(a) Both experts accepted that the Ferrodor coating to the New Steel has reached the end of its service life given the environment in which the steel is located;
(b) There is no evidence of any maintenance having been performed to the coating on the New Steel;
(c) Every 5 years from November 2016, the Heritage Agreement required the applicant to conduct periodic maintenance to inspect the condition of the paint system on all timber and steel structures in the atrium and repaint as required. This is expressed as a minimum requirement. Moreover, the applicant is required to re-paint all exposed steel structures in the atrium within 10 years of November 2016;
(d) It is unclear the degree to which any damage to the paint coating that may have exhibited in 2017 has deteriorated further by reason of the applicant's failure to promptly address any damage to the paint coating in accordance with the obligations under the Heritage Agreement and the general duty existing at common law to mitigate loss;
(e) Mr Burkett's evidence was that there is a slight breakdown in the new decorative steel in some limited areas arising from construction damage.[99] Had the damage to the paint coating been promptly raised by the applicant with the respondent (rather than 5 years post-completion) it may have been possible to accurately identify the scope of the damage directly attributable to the conduct alleged against the respondent; and
(f) Given the uncertainty in the scope of defective work alleged against the respondent and the fact that the applicant is required to re-paint all of the steelwork by no later than November 2026, there is no utility in requiring the respondent to rectify these areas, were the Tribunal to find that there had been any faulty workmanship on the part of the Tribunal.
(a) The preparation of the Existing Steel and manner of painting of the Existing Steel was deficient; and
(b) The Steel Specification itself was deficient as it does not require the removal of all rust and it should not have been followed by the respondent.
Expert evidence in relation to the painting of the Existing Steel
(a) all Existing Steel contained a lead-based paint system;
(b) the extent of surface preparation was limited to minimal abrasion to a sound paintable surface;
(c) the first photographic evidence of rusting of Existing Steel was recorded by Mr Burkett in 2021 (5 years after completion); and
(d) there is no evidence of any maintenance being conducted on the Existing Steel since 2016.
To that end, the method of the specification was complied with, and the limitations of the specification must be recognized and respected. Stopping preparation at a sound existing paint surface is a common practice when hazardous lead paint is present on heritage buildings.
The structural steel in the atrium exhibits areas of localised corrosion and staining consistent with an accumulated lack of regular maintenance and a timber-steel configuration which combined with the aggressive coastal service environment makes part of the structure prone to enhanced moisture and salt attack. The structural steel paint system is overdue for maintenance repair and re-painting. Localised failures ought to have been addressed with regular maintenance.
Decision of the Tribunal as to whether the specification is wrong
Decision of the Tribunal as to the standard of the application of the paint and preparation
I certify that the preceding paragraph(s) comprise the reasons for decision of the State Administrative Tribunal.
[1] Mr Burkett's qualifications are referred to in his reports. He states he is a painter with 60 years' experience and was a qualified teacher of Painting and Decorating at TAFE and at the Master Painters training centre in Maylands for 20 years. He is a National Association of Corrosion Engineers Inspector Level 3, qualified coating engineer and from 1992 is an Inspector with the Australian Corrosion Association.
[4] Mr Meacham's report states that he has 48 years' experience working in the WA forest products and construction industries and holds a Cert. Trade Studies - Timber Machining (1979), Cert. Builders Registration (1986), Cert. Timber Technology (1995), Cert 4 Training & Assessment (2018).
[6] Dr Zurhaar's reports state that his qualifications are BAppSc GradDipChem (WAIT), MAppSc PhD (Curtin) MRACI CHEM.
[15] Exhibit 3, Tab 15, pages 526 - 527.
[19] The report of Mr Machell can be found at Exhibit 3, Tab 11, page 320.
[21] Respondent's Closing Submissions 30 May 2025, para 24.
[22] Respondent's Closing Submissions dated 30 May 2025, ts 98, 8 November 2024 and Joint Expert Report, item 2.1(a).
[29] ts 62, 7 November 2024; Meacham Report, Exhibit 1, page 1,270.
[31] See the evidence of Mr Holdich on ts 739 - 740, 19 March 2025 and the evidence of Dr Zurhaar; ts 99, 107, 7 November 2024.
[33] ts 458, 11 November 2024. Note that the transcript records the witness as Burkett, however the recording indicates that it is in fact Dr Zurhaar.
[35] Respondent's Submissions in Reply to the applicant's Submissions dated 13 June 2025, para 15.6.
[40] ts 62, 7 November 2024; Exhibit 1, page 1,271.
[44] Respondent's Submissions 30 May 2025, Specification - Issue 3 (from architect) - Exhibit 19, Exhibit 1, page 198 - Heritage Specification dated Nov 2014 and Heritage Drawings for Construction 2 July 2015 - Exhibit 3, Tab 21, page 921.
[45] Applicant's Submissions, 30 May 2025, pages 43 - 44.
[46] Exhibit 3, Tab 13, page 393; Exhibit 1, page 1,251.
[57] Exhibit 3, Tab 11, pages 888 - 889.
[67] Respondent's Submissions in Reply to the Applicant's Closing Submissions dated 30 May 2025, filed 13 June 2025 at para 4; see evidence of Dr Zurhaar on 11 November 2024, ts 460.
[74] Exhibit 3, Tab 10, page 274, para 20.
[75] Mr Burkett's Second Report, page 1,261.
[76] ts 204, 205, 273, 8 November 2024.
[81] ts 253, 8 November 2024 and also see clarification of this point at ts 273, 8 November 2024.
[95] Applicant's Submissions dated 30 May 2025, para 4.18.
[96] Applicant's Submissions in Reply dated 13 June 2025, para 3.44.
[97] Respondent's Submissions in Reply dated 13 June 2025, para 9.
[102] Applicant's Closing Submissions, 30 May 2025, pages 14 - 20.
[103] Respondent's Closing Submissions, 30 May 20205, para 52.
[104] Respondent's Submissions in Reply to the applicant's Submissions, 13 June 2025 at pages 5 - 6.
[112] Respondent's Closing Submissions filed 30 May 2025, para 50.6.
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