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[2009] NSWIRComm 183
Industrial Relations Commission (NSW)
2009-09-04
Marks J, Mr P
Original judgment source is linked above.
CITATION: Morrison v Bulga Coal Management Pty Ltd [2009] NSWIRComm 183
PARTIES: Rodney Dale Morrison of The Department of Primary Industries (Prosecutor) Bulga Coal Management Pty Ltd (Defendant)
CATCHWORDS: OCCUPATIONAL HEALTH AND SAFETY - breach of s 8(2) of the Occupational Health and Safety Act 2000 - amended charge - guilty plea and appropriate penalty - objective seriousness - commitment to Occupational Health and Safety - general and specific deterrence - subjective factors - no prior convictions - orders made
LEGISLATION CITED: Occupational Health and Safety Act 2000 - s 8(2)
CASES CITED: Morrison v P&H Minepro Australasia Pty Ltd [2009] NSWIRComm 144
HEARING DATES: 10 August & 4 September 2009 and 28 & 29 October 2009 (written submissions)
Mr P. Skinner of counsel (Prosecutor) Solicitor: Crown Solicitor LEGAL REPRESENTATIVES: Mr B Hodgkinson SC (Defendant) with Mr D Jordan of counsel Solicitor: Sparke Helmore Solicitors
Rodney Dale Morrison v Bulga Coal Management Pty Ltd
Prosecution under s 8(2) of the Occupational Health and Safety Act 2000
1 In these proceedings, the prosecutor, Rodney Dale Morrison, of the New South Wales Department of Primary Industries, has charged the defendant, Bulga Coal Management Pty Ltd with a breach of the provisions of s 8(2) of the Occupational Health and Safety Act 2000 ("the Act"). The proceedings were originally instituted by an application for order filed in this Court on 18 March 2008. On 10 August 2009, an amended application for order was filed which contained particulars of the charge that are significantly different from those the subject of the original application. The defendant immediately entered a plea of guilty to the amended charge. 2 S 8(2) of the Act is in the following terms: 8 Duties of employers
(2) Others at workplace An employer must ensure that people (other than the employees of the employer) are not exposed to risks to their health or safety arising from the conduct of the employer's undertaking while they are at the employer's place of work. 3 By the amended application for order, the defendant was charged, relevantly, that: on 21 March 2006 at its place of work at the Bulga Open Cut Mine, near singleton in the State of New south Wales, which was a coal workplace within the meaning of the Occupational Health and Safety Act 2000 being a place of work to which the Coal Mine Health and Safety Act 2002 applies, 1. was an employer;
Particulars (a) The defendant failed to ensure that systems of work used by Mr Belle and Mr Baxter were safe and without risks to health, in that Mr Belle was not properly trained or qualified in the operation of the Elevated work Platform (EWP); and
(b) The defendant failed to supervise its contractor P&H MinePro Australasia Pty Ltd to ensure that Mr Belle had the appropriate certification before operating an EWP. As a result of the defendant's failures Colin Fredrick Belle and Andrew William Baxter were placed at risk as to their health and safety, and received injuries. 4 The defendant having pleaded guilty, this judgment is concerned only with the question of penalty. 5 A statement of agreed facts became evidence in the proceedings. A great deal of documentation was annexed to the statement, which is described in general terms in the body of the document itself. 6 The statement of agreed facts is as follows: Background
The Offender is the operator of the Bulga Coal Open Cut ("the mine"), a large open cut mine that uses dragline, shovel, and trucks to mine coal. The mine is located approximately 18 kilometres south of Singleton, New South Wales. The mine is a colliery holding ML 1547 (previously ML 1430) and coal leases CL 224 and CL 372.
The offender operates the mine on behalf of the Bulga Joint Venture which consists of 87.5% Oakbridge Pty Ltd and 12.5% Nippon Steel Australia. Oakbridge Pty Ltd is also the ultimate holding company of Bulga Coal Management Pty Ltd.
At all material times the mine was an open cut coal mine under the Coal Mines Regulation Act 1982.
At all material times, Mr Nigel Wood, an employee of the offender was the Statutory Mine Manager. As Statutory Mine Manager, Mr Wood had full charge and control of all persons employed at the mine, and all operations at the mine.
By a written document dated 31 August 2002, P&H MinePro Australasia Pty/Ltd ("P&H MinePro") entered into the "P&H 4100 Shovel Maintenance Contract" with the offender. The contract related to the P&H 4100 Shovel ("Shovel") located at the mine. The contract has a term of 10 years. [see tab 3 of the Prosecution Tender Bundle].
P&H MinePro established a site office at the mine that serviced both the Shovel and the dragline.
During an inspection of the Shovel at the mine in early 2006 it was identified that the hoist ropes would require replacement. This and other work on the Shovel was scheduled for the week of 20 March 2006 with the rope changes planned during the regular weekly service of the Shovel on Tuesday 21 March 2006. Maintenance and rope changes were done by the service division of P&H MinePro. Other maintenance work was undertaken by Ellavale Engineering Pty Limited employees, engaged as labour hire to P&H MinePro.
Mr Michael George, a Project Supervisor employed by P&H MinePro, was in charge of the replacement task. Planning for the job was conducted by the offender and the personnel of P&H MinePro prior to the work taking place, with elevated work platform and crane requirements to undertake the tasks identified, and arrangements for supply of such plant made.
Mr George issued a memorandum to the offender dated 16 March 2006 indicating that a "level and well-graded Pad for people movements and work on the crane" was required. [see tab 4 of the Prosecution Tender Bundle] . An area, at Bulga main pit strip 24 north, (the "Shovel work area") was prepared by the offender for the Shovel service.
The offender had in place a Work Procedure for "Replace P&H Shovel Hoist Ropes". [see tab 5 of the Prosecution Tender Bundle]
Despite the Work Procedure specifying a "40 foot EWP" for the task, Mr George ordered from Boom Logistics Ltd an 80-foot telescopic JLG 80HX+6 Aerial Lift, or Elevated Work Platform ("EWP"), for the task and for delivery on 21 March 2006.
The EWP was provided to P&H MinePro by Boom Logistics Ltd. A pre-delivery safety check on the EWP was performed by a Boom Logistics Ltd contract fitter, Dallas Gibbon on 20 March 2006.
An Operator's Manual and Maintenance Logbook was provided with the EWP. [see tab 6 of the Prosecution Tender Bundle]
On 21 March 2006 Mr George commenced work at about 6:00am. Mr Colin Belle, a Leading Hand Fitter employed by P&H MinePro, arrived at the Shovel work area at about 6:30am. Mr Andrew Baxter, an Engineering Rigger, employed by Ellavale Engineering Pty Limited arrived at about the same time. Mr Baxter was supplied as shift-replacement labour hire to P&H MinePro.
At about 7:00am to 7:15am Mr George conducted a toolbox session with the whole crew which consisted of about 20 persons from P&H MinePro, Ellavale Engineering Pty Limited and other contractors.
The toolbox talk occurred before the EWP arrived. [see tab 7 of the Prosecution Tender Bundle]
The toolbox session discussed the tasks to be done and pre-prepared risk assessments (Job Hazard Analysis ("JHA")) were handed out to the various groups for the job they were to undertake. The relevant risk assessment or JHA for "Replace Hoist Ropes" was given to Mr Baxter, Mr Belle and Mr Greg Makin (Ellavale Engineering Pty Limited Crane Driver/Leading Hand Fitter), who constituted the hoist rope crew, and they were instructed by Mr George to "…modify JHA as required..."
The Shovel was positioned at or near the prepared Shovel work area and isolations were performed. Mr George then went back to the crews and reviewed the JHAs, with any modifications noted on the sheets, the hoist rope crews signing theirs.
As the Shovel service began, Mr George went back to the hoist rope crew of Mr Baxter, Mr Belle and Mr Makin and updated the work procedure with them. Mr Belle and Mr Baxter were allocated the bucket part of the Shovel maintenance job while other workers were allocated to the Shovel house drum tasks.
The "103 inspection" or "safety check" was undertaken by Mr Baxter, an Ellavale Engineering Pty Limited employee, rather than Mr Belle the operator and employee of P&H MinePro. The safety check was completed by Mr Baxter before Mr Belle arrived and took over the operation of the EWP.
Mr Baxter used the Checklist on the "EWP Safety Check & Routine Maintenance Logbook" supplied with the machine to complete the 103 Inspection. Mr Baxter signed the Logbook at 8:30am and no faults or problems were recorded. [see tab 6 of the Prosecution Tender Bundle]
Mr Baxter then drove the EWP down to near the bucket of the Shovel where Mr Belle took control of the operation of the EWP. Mr Belle then performed his own safety inspection prior to operation, including the operation of the platform control levers and locking mechanisms. Mr Belle did not sign the Logbook or record his inspection. Mr Belle and Mr Baxter discussed how they would do the job. Mr Belle then positioned the EWP about half a metre from the bucket.
Neither the pre delivery safety check on the EWP performed by Mr Gibbon, nor the checks undertaken by Mr Belle and Mr Baxter identified a defect in the EWP, namely, that the safety catch that prevents the drive joystick from moving from the neutral position was not working properly.
The rope change then commenced. The old ropes were removed with the EWP being used by Mr Belle and Mr Baxter to remove the rope retainers. The old ropes were dragged away from the Shovel using a "Franna" crane.
New ropes were then refitted to a point where they would need guiding into the bucket equalizer prior to refitting the rope retainers. At this point the EWP was some metres back from the Shovel bucket. Mr Belle and Mr Baxter got into the man-basket of the EWP. Mr Belle then drove the EWP towards the bucket and equalizer, stopping about 300-500mm from the bucket. Mr Baxter commenced sorting out the new ropes and the EWP was driven in and out to position the ropes correctly.
During the hoist rope change, and prior to the incident, the work area was inspected by the offender's step-up team leader Mr Kel Murray. Whilst inspecting the work Mr Murray completed the Task Safety Checklist which relevantly required him to confirm that a safe work procedure was in place and was being complied with, and that a JHA had been completed. The Task Safety Checklist also required that Mr Murray review the competencies of the work crew. However, Mr Murray failed to complete this section of the Task Safety Checklist. [see tab 8 of the Prosecution Tender Bundle]
The machine operated in two speeds - high and low. Mr Belle left it in high speed whilst he prepared to 'boom it up' or lift the boom to get him and Mr Baxter into position to deal with their task in respect of the ropes. This was in direct contravention to the clear instructions and cautions included in the Operators and Safety Manual ("the Manual") for the machine, when prescribing operations in close quarters.
Sometime before 12.15pm Mr Belle placed his foot on the "deadman" pedal of the EWP whilst turning around to reach the boom lift-lever which moves the man-basket up and down. The machine propelled into the bucket equalizer crushing the man-basket door such that it prevented Mr Belle from releasing the deadman pedal and trapping him.
Mr Baxter suffered a pinch/crush injury to his right hand index finger, severing the tip and breaking the bone. Mr Belle received bruising to his right foot when the man basket door trapped it. Mr Belle, after several attempts, stopped the EWP using the emergency stop button located on the platform control panel.
Although several people in the immediate area heard the EWP high idle and the resulting impact, no one saw the incident occur. Mr George followed the site emergency procedures and notified the offender's emergency response team which arrived at the scene of the incident within minutes. Mr George and Mr Ron Thomson attempted to firstly, lower the man-basket using the ground controls; and secondly, move the EWP away from the Shovel bucket. This was unsuccessful, as the EWP cannot be driven forwards or backwards from the ground controls. The decision was made to cut the handrail of the man-basket using oxy-acetylene equipment. Mr Baxter climbed out over the Shovel bucket with Mr Belle being removed once the handrail had been cut away and the EWP dragged back from the bucket with a dozer.
Both men were taken to the Bulga first-aid room, and then transported to Singleton Base Hospital for assessment. Mr Belle was released while Mr Baxter was taken to Maitland Hospital. Mr Baxter had surgery to repair his finger the next day.
The offender had in place a Mine Safety Management Plan as prescribed by s. 104 of the Coal Mine Regulation Act 1982 and cl. 7 of the Coal Mine General Regulation 1999 entitled Bulga Coal Surface Operations HSE Standard. Process Element 6.11.2 [see tab 9 of the Prosecution Tender Bundle] of that document dealt with procedures for work at height. Part 3.4.4 of that Process Element stated relevantly: 3.4.4 Temporary Access Systems Extreme care needs to be exercised when erecting or using temporary access systems. Stability, suitability and condition of equipment, proximity to overhead power lines etc. need to be carefully considered. Safe temporary access to work areas could include:
Power operated mobile work platforms Many different types of mobile work platforms are now available, some of which have a high reach capacity, including scissor lifts and articulated or telescopic armed cages. Mobile work platforms should comply with AS 1418.10 - Elevating Work Platforms.
Controls and safeguards when using Elevated Work Platforms:
· All persons must be trained and deemed competent :
· All persons must be secured at all times wit proper fall protection apparatus;
· A system in place to prevent tools and equipment from falling;
· Barriers to prevent persons from entering the area below. (Emphasis added to first bullet point) 33. Both Mr Baxter and Mr Belle were wearing safety harnesses while working from the basket of the EWP.
35 I make the following orders: 1. The defendant is found guilty of the offence with which it is charged and convicted accordingly. 2. I impose a monetary penalty of $45,000 with a moiety to the prosecutor. 3. The defendant is to pay the costs of the prosecutor assessed by the Court in default of agreement.
DISCLAIMER - Every effort has been made to comply with suppression orders or statutory provisions prohibiting publication that may apply to this judgment or decision. The onus remains on any person using material in the judgment or decision to ensure that the intended use of that material does not breach any such order or provision. Further enquiries may be directed to the Registry of the Court or Tribunal in which it was generated.
Morrison
Bulga Coal Management Pty Ltd