[2026] FCA 422
General information, not legal advice.
Federal Court of Australia
2026-04-13
Rofe J
Original judgment source is linked above.
(a) the first, second and fourth respondents on 15 July 2025; and
(b) the third respondent on 15 July 2025,
(together, the Abuse Applications) be allowed in part.
Note: Entry of orders is dealt with in Rule 39.32 of the Federal Court Rules 2011.
· Australian Patent No. 2015255248 entitled "Safety System and Method for Protecting Against a Hazard of Drill Rod Failure in a Drilled Rock Bore" (the 248 Patent);
· Australian Patent No. 2021200376 entitled "Safety System and Method for Protecting Against a Hazard of Drill Rod Failure in a Drilled Rock Bore" (the 376 Patent); and
· Australian Patent No. 2021215238 entitled "Safety System and Method for Protecting Against a Hazard of Drill Rod Failure in a Drilled Rock Bore" (the 238 Patent),
The applicant's interlocutory application dated 25 April 2026 which seeks to amend the patents in suit, insofar as it seeks to "overcome" the Court's findings in Jusand Nominees Pty Ltd v Rattlejack Innovations Pty Ltd [2022] FCA 540 and Jusand Nominees Pty Ltd v Rattlejack Innovations Pty Ltd [2023] FCAFC 178, is an abuse of process.
(a) the 556 Patent is a divisional child of the 248 Patent;
(b) the 163 Patent is a divisional grandchild of the 248 Patent; and
(c) the 956 is a divisional grandchild of the 248 Patent.
Figure 3 of the Patent shows the installation of an embodiment of the safety system with its base at the rock-face. I agree with Rattlejack that the safety system of the invention as illustrated in Figure 3 is installed "flush" with the rock-face. I also agree that the safety system of the invention must work in the installed position illustrated in Figure 3. However, the claims are not limited to the embodiments and the specification describes friable rock at the bore entry point and the need to insert the safety system into more competent rock. In that situation the base of the safety system will not be, and nor do the claims require it to be, flush or substantially flush with the rock-face.
...The safety system would be located entirely within the rock part of the bore, with no part extending out into the shotcrete or mine chamber. This would encompass the anchor member being placed a short distance into the bore to be situated beyond the friable rock (if any) so as to be fixed in the competent rock.
...that the claims of the Patents are to a product, a safety system (or use of a safety system) that comprises an anchor member and an impact reduction member for stopping broken drill bits falling out of a bore. The claims of the Patents (other than claim 5 of the 556 Patent) are not limited to the safety system being made of any particular material. Claim 5 of the 556 Patent requires the impact reduction member to be made of an "impact dampening material". With that exception, the claims of the Patents encompass a safety system made out of any material.
However, the Patents provide no guidance to the person skilled in the art seeking to perform the invention by making a safety system out of a material other than steel. In order to make a safety system out of plastic (or another material other than steel) the skilled person would need to undertake a process of prolonged research, enquiry and experiment. It would not be the work of a non-inventive skilled person, requiring an exercise of inventive skill or ingenuity or undue effort.
The claims of the Patents are not limited to any particular material. The broad scope of the claims covers a safety system with an anchor member and impact reduction member made from any material. Neither the Patents, nor the common general knowledge provide guidance as to how to make the safety system of the invention out of a material other than steel, such as plastic.
The evidence does not support the existence of a general principle to support the broad scope of the claims of the Patents. The evidence, as discussed above, establishes that the person skilled in the art, armed with the disclosure in the Patents and the common general knowledge, is not able to make, for example, an embodiment of the claimed safety system entirely out plastic without undue burden or the application of inventive skill or ingenuity. The claims of the Patents extend far beyond the technical contribution of the Patents and are not supported by the disclosure in the specifications.
The claimed invention exceeds the technical contribution the Patents make to the art, which is (at best) a safety system made out of steel, alternatively with the impact reduction member made out of an unspecified polymer foam. The Patents simply give no support for the invention as claimed without limit as to materials.
The Appellant accepts that the anchor member depicted in Figures 2 and 3 does not move by more than a de minimis amount when struck by the falling drill rod section. However, it submits that this is not so in case of the invention depicted in Figure 4...
It is not in dispute that on and shortly after impact, the anchor member in the embodiments depicted in Figures 2 and 3 would move by no more than a few millimetres...
...However, neither Mr Davison's nor Dr Fuller's evidence to this effect is evidence that the anchor member in Claim 1 is intended to retard the motion of the falling drill bit by travelling down the bore hole.
The highest one can put the Appellant's case is its submission that the patent contains no express direction that the anchor member cannot move. However, as the trial judge was astute to observe, it just as equally lacks any suggestion that the anchor member should move: J [125]. And, in relation to the Figure 4 embodiment, the references to the 'friction fit or interference fit' of the anchor member are slim pickings indeed for a contention that the anchor member was intended to operate by travelling down the bore hole.
Thus there is nothing in the Appellant's submission that the person skilled in the art would understand that the anchor member described in the Figure 4 embodiment would decelerate a falling drill rod section as the anchor member moved downwardly against the frictional resistance of the bore wall. It follows that the Appellant is not correct to submit that the Figure 4 embodiment taught powerfully that the anchor member could travel down the bore. To the contrary, as the Respondents correctly submitted, this is precisely what it does not show.
Based on those findings of fact, the trial judge concluded that the patent was invalid due to want of sufficiency and support. Her Honour reasoned that the Safety System, as claimed, related to an anchor member and impact reduction member made from a range of materials which the skilled addressee would understand included steel and other materials including plastics whereas the only working versions of the invention disclosed in the specification were for the embodiment in Figures 2 and 3 and the Figure 4 embodiment which could both be made from steel. The selection of an appropriate plastic and then the design of the Safety System once that plastic was selected would involve inventiveness and undue burden.
However, the inventive and burdensome task of using other, possibly superior, materials lies in the inventive future. The Appellant is not entitled to prevent others from using its insight to create inventions from materials other than steel when the only invention it has actually disclosed is one made from steel. If the selection and design of the Safety System in these other materials did not require inventive skill or undue burden, the answer would be different. However the short of the matter is that these endeavours do involve inventive skill and undue burden. In effect, therefore, this case is indistinguishable from Regeneron.
A safety system for protecting against a hazard of a drill rod failure in a drilled rock bore above horizontal, and especially a hazard posed by a broken drill rod section within the bore, comprising:
an anchor member configured to be fixed in a proximal end region of the bore adjacent to a rock-face; and
an impact reduction member for reducing an impact of the broken drill rod section striking the anchor member in the proximal end region of the bore, wherein the impact reduction member is configured to be located in the proximal end region of the drilled bore and to extend within the bore above the anchor member to be impacted or struck directly by the broken drill rod section falling within the bore.
(a) in the case of the 238 Patent, the proposed amendment is:
...an anchor member configured to be fixed in a proximal end region of the bore adjacent to a rock-face to at least partially block or obscure the drilled bore...
(b) and, in the case of the 376 Patent, the proposed amendment is:
...an anchor member configured to enable the safety system to be fixed in a within the proximal end region of the bore adjacent to a rock-face; and below the drill rod section...
(a) delete the word "end" from the description of the location at which the anchor/plug member is fitted; or replace the word "end" with "region". These are grouped in Kutti Bay's evidence and Amendment Application as the so-called End References;
(b) delete descriptions of the location of the proximal [end] region of the bore as being "at" or "adjacent to" the rock face, "as distinct from the remote or distal region of the bore". These are the so-called Adjacent References; and
(c) substitute Figure 3, which presently depicts a safety system installed at the collar of the borehole, with a depiction of a safety system installed some distance into the borehole.
A safety system for protecting against a hazard of a drill rod failure in a drilled rock bore above horizontal, and especially a hazard posed by a broken drill rod section within the bore, comprising:
an anchor member configured to be fixed in a friction fit or interference fit in a proximal end region of the bore adjacent to a rock-face; and
an impact reduction member for reducing an impact of the drill rod section striking the anchor member in the proximal end region of the bore, wherein the impact reduction member is configured to be located in the proximal end region of the drilled bore and to extend within the bore above the anchor member.
The present invention relates to a safety system for protecting against a hazard of drill rod failure in a drilled rock bore extending above horizontal, and especially a hazard posed by a broken drill rod section lodged within a drilled rock bore...
should be treated as teaching and disclosing that the anchor member or plug member of the invention (as claimed in each of the Patents):
was not intended, when struck by a falling drill rod section, to travel down the borehole, but rather, was intended to remain fixed in place;
cannot move by more than a de minimis amount of between 1mm - 5mm; and
had to be at or near the rock face and could be located a short distance into the bore,
(collectively, the Assumptions)...
...if I am required to make the Assumptions, my immediate reaction is that the "End" References, "Adjacent" References and Figure 3 are incorrect.
Based on the calculations that I have undertaken (and using reasonable assumptions), itis unlikely that there would be a scenario where the safety system as a whole, including the anchor member or plug member, does not move down the borehole.
In order to correct the "End" References, I would amend the Patents to delete the word "end" from the phrase "proximal end region" in both the specification and claims of the Patents.
Similarly, in order to correct the "Adjacent" References, I would correct the Patents to delete the "Adjacent" References in both the specification and claims of the Patents.
In relation to Figure 3, I would correct the drawing to show the safety system installed some distance into the borehole, rather than at the rock face F. In this way, the installed safety system in Figure 3 would encompass displacement, such that the safety system would not fall out the end of the borehole.
(a) identify any material/s that are disclosed in the Patents as being suitable for use in the safety system claimed in the Patents;
(b) explain the process he, and a person skilled in the art (being the materials engineer member of the team of subject matter experts which makes up the skilled person), would have followed to select materials for use in the safety system at the Priority Date; and
(c) using provided assumptions, give his opinion as to materials he would consider suitable for use in the safety system claimed in the Patents.
The inherent jurisdiction of a superior court to stay its proceedings on grounds of abuse of process extends to all those categories of cases in which the processes and procedures of the court, which exist to administer justice with fairness and impartiality, may be converted into instruments of injustice or unfairness. Thus, it has long been established that, regardless of the propriety of the purpose of the person responsible for their institution and maintenance, proceedings will constitute an abuse of process if they can be clearly seen to be foredoomed to fail. Again, proceedings within the jurisdiction of a court will be unjustifiably oppressive and vexatious of an objecting defendant, and will constitute an abuse of process, if that court is, in all the circumstances of the particular case, a clearly inappropriate forum to entertain them. Yet again, proceedings before a court should be stayed as an abuse of process if, notwithstanding that the circumstances do not give rise to an estoppel, their continuance would be unjustifiably vexatious and oppressive for the reason that it is sought to litigate anew a case which has already been disposed of by earlier proceedings. The jurisdiction of a superior court in such a case was correctly described by Lord Diplock in Hunter v. Chief Constable of the West Midlands Police as "the inherent power which any court of justice must possess to prevent misuse of its procedure in a way which, although not inconsistent with the literal application of its procedural rules, would nevertheless be manifestly unfair to a party to litigation before it, or would otherwise bring the administration of justice into disrepute among right-thinking people".
(Citations omitted.)
... (1) the court's procedures are invoked for an illegitimate purpose; (2) the use of the court's procedures is unjustifiably oppressive to one of the parties; or (3) the use of the court's procedures would bring the administration of justice into disrepute...
For there to be an "obvious mistake" it must be apparent, on the face of specification when read by an instructed reader, not only that "something has gone wrong" but also what the mistake is and what is the correction needed. By "mistake" here is meant, it would seem, a failure to express the real intention of the writer of the specification. The correction does not cease to be "obvious" because there is more than one way of expressing it. But if extraneous evidence, beyond what is required to put the court in the position of an instructed reader, is needed to show the mistake, it is not an "obvious" one.
(Citations omitted.)
...the natural meaning of the expression "obvious mistake" is that: what must be obvious is not simply that there has been some mistake but also what the mistake is and what is the correction needed. But the correction needed does not fail to be obvious merely because, as a matter of drafting, there is more than one way of expressing it without affecting its meaning. Furthermore, having regard to the function of the specification as a warning to the public of the limits of the monopoly claimed, the mistake must be apparent on the face of the specification itself to an instructed reader versed in the particular art to which the invention relates. If beyond such evidence of the relevant art as may be needed to equip the court with the knowledge that would be possessed by the instructed reader, some other evidence extraneous to the specification is required to show that there has been a mistake in expressing the real intention of the inventor, the mistake is not an "obvious mistake" within the meaning of the section. The words of the section are clear and simple without the need for judicial exegisis...
The underlying purpose of the power conferred by s 105 is to allow a patentee to validate what would otherwise be an invalid or partially invalid patent. It is a power conferred on the court for the benefit of the patentee. However, the exercise of power in favour of the patentee is an indulgence. The rationale underlying the court's discretion to refuse permission to amend is that it is the duty of the court to protect the public from abuse of the monopoly conferred by the grant of a patent...
...someone with an engineering qualification, preferably in mining or geotechnical engineering, who has experience in underground mining including long-bore drilling, and experience in designing devices to interact with rock masses in underground mining. The skilled person would also have a knowledge of basic mechanical engineering principles relating to impact forces and the redirection of such forces, the absorption of energy from such impact forces, principles relating to deceleration over a distance, the role of frictional resistance and a general understanding of how these forces will be affected by the properties of different materials.
I certify that the preceding one hundred and four (104) numbered paragraphs are a true copy of the Reasons for Judgment of the Honourable Justice Rofe.
Kutti Bay Investments Pty Ltd
Rattlejack Innovations Pty Ltd [2026] FCA 422
AstraZeneca AB v Apotex Pty Ltd [2015] HCA 30; (2015) 257 CLR 356
Australian Mud Company Pty Ltd v Coretell Pty Ltd (No 2) [2018] FCA 1109; (2018) 134 IPR 359
Bristol-Myers Squibb Co v Apotex Pty Ltd [2010] FCA 814; (2010) 87 IPR 516
Fina Research SA v Halliburton Energy Services Inc [2003] FCA 251; (2003) 59 IPR 91
Holtite Ltd v Jost (Great Britain) Ltd [1979] RPC 81
Jusand Nominees Pty Ltd v Rattlejack Innovations Pty Ltd & Ors [2024] HCASL 105
Jusand Nominees Pty Ltd v Rattlejack Innovations Pty Ltd [2022] FCA 540
Jusand Nominees Pty Ltd v Rattlejack Innovations Pty Ltd [2023] FCAFC 178
Les Laboratories Servier v Apotex Pty Ltd [2010] FCAFC 131; (2010) 89 IPR 219
Port of Melbourne Authority v Anshun Pty Ltd [1981] HCA 45; (1981) 147 CLR 589
Product Management Group Pty Ltd v Blue Gentian LLC [2015] FCAFC 179; (2015) 116 IPR 54
Rogers v The Queen [1994] HCA 42; (1994) 181 CLR 251
SmithKline Beecham Plc v Apotex Europe Ltd [2004] FSR 26
(2015) 257 CLR 356
(2018) 134 IPR 359
(2010) 87 IPR 516
(2003) 59 IPR 91
(2010) 89 IPR 219
(2015) 116 IPR 54
(1981) 147 CLR 589
(1994) 181 CLR 251
(2024) 184 IPR 301
(1993) 177 CLR 378