Vehicle Standard (Australian Design Rule 68/01 – Occupant Protection in Buses) 2024
In Force
CTH
Jurisdiction
Commonwealth
Collection
legislative instrument
Plain English Summary
8/10 complexity
Mechanically, this ADR prescribes mandatory design, fitting and laboratory test requirements for seats, seat‑anchorages, seatbelts, sash guides, child‑restraint fittings, seat accessories and armrests in category MD and ME buses, and requires visual and audible seatbelt warnings. It applies to new models from 1 November 2026 and all vehicles from 1 November 2027, with exemptions for route‑service omnibuses without seatbelts and buses under 17 seats. Bus manufacturers, restraint and seat suppliers, importers and test houses must redesign, test and certify products to meet the standard, creating measurable compliance costs and testing burdens.
This instrument is a national vehicle standard titled Vehicle Standard (Australian Design Rule 68/01 - Occupant Protection in Buses) 2024, determined under s 12 of the Road Vehicle Standards Act 2018 and commencing the day after registration (clauses 1.1.1, 1.2.1, front matter). Mechanically, the ADR prescribes mandatory design, installation and test requirements for seats and occupant restraint systems in certain omnibuses. The rule sets out substantive technical obligations: required seatbelt types for front‑ and rear‑facing seats (cl. 5.4); strength and dynamic injury limits for seats and seat‑anchorages (clauses 5.2, 5.3, 7 and Appendices 1 and 2); seatbelt anchorage and sash guide geometry and strength requirements (cl. 11); provisions for child restraint anchor fittings or anchorages (cl. 5.6); visual and audible seatbelt warning requirements (cl. 5.8); and limits on permissible seat fittings and accessories, including armrest loading and breakaway behaviour (cl. 6).
The ADR applies to vehicles categorised as MD and ME, with staged commencement dates: new model vehicles from 1 November 2026 and all vehicles from 1 November 2027 (cl. 3.1.1, 3.1.2). There are express exceptions: a category MD or ME vehicle is not required to comply if it is a “Route Service Omnibus” not equipped with any passenger seatbelt assemblies, or if the omnibus has fewer than 17 seats including the driver (cl. 3.1.2). The Applicability Table lists the ADR category codes and indicates the start dates for MD3, MD4 and ME vehicles (Applicability Table, clauses 3.1-3.3).
Operationally, compliance is demonstrated by laboratory and full‑assembly testing. The ADR provides both dynamic test procedures (clause 7) using restrained Hybrid III dummies and impact simulation to defined deceleration pulses, and static procedures (Appendix 1 and Appendix 2) for seat/back loads and energy‑dissipation of rear seat surfaces. It sets specific injury‑criteria thresholds to be met in dynamic testing: head injury criterion (HIC) < 1000; thorax criterion < 590 m/s2; femur criterion < 10 kN; sternum compression deflection ≤ 76 mm; and positional limits for parts of the dummy relative to a transverse plane 1.6 m from the H‑point (cl. 5.2.2).
The ADR also specifies alternative testing routes and component‑level tests. For seat‑anchorage strength there is an alternative static force application procedure to the vehicle anchorage (cl. 8). Sash guides and seatbelt anchorages are required to be load‑bearing where nominated, and subject to deflection and tensile tests including application of 900 N and at least 8.5 kN loads to the upper torso strap (cl. 11.8). Accessories on seats must either remain within a small projection envelope or be designed to break away safely under specified loads (cl. 6). The ADR cross‑references other ADRs and standards for seatbelt assemblies, child restraint systems and seatbelt testing (clauses 4, 5.4, 5.6, 11.2).
In short, the ADR converts technical test procedures and performance thresholds into binding vehicle standards for most medium and heavy omnibuses, and sets detailed installation, testing and labelling obligations that manufacturers and vehicle importers must meet to market vehicles to which it applies.
Main concepts
The ADR organises obligations around a small set of technical concepts that drive the test and design rules. The principal concepts are: Seat and Seating Position, Seat Type, Seat‑Anchorages, Seatbelt Assembly and Anchorages, Sash Guide and Sash Location Point, Child Restraint Anchor Fittings/Anchorages, Head Impact Zone and Energy‑Dissipating Surfaces, and injury criteria.
Seat and Seating Position, Seat Type: The Standard treats each seat other than the driver’s seat as subject to its requirements (cl. 5.1). A “Seat Type” can comprise one or multiple seats and the test set‑ups vary depending on whether seats are forward‑facing, rear‑facing, designed to have seats behind them, or designed so that no seat is within a strikable distance behind (cl. 7.2). The ADR defines the method for counting seating positions based on effective cushion width and contours (cl. 12).
Seat‑Anchorages and Seatbelt Anchorages: The rule imposes structural strength requirements on the anchorages that attach seats and restraint systems to vehicle structure. Seat‑anchorages must withstand forces from dynamic or static tests (cl. 5.3). Seatbelt anchorages must be capable of resisting the specified test forces and, except where a seat is not a head impact zone for another seat, anchorages (including the final torso anchorage) must be mounted on the seat itself (cl. 5.5.2-5.5.3, cl. 11.2.3).
Sash Guides and Sash Location Point: Sash guides are either components of a seatbelt assembly or separate devices nominated by the manufacturer (cl. 11.2.1-11.2.2). The ADR treats sash guides that are load‑bearing differently from non‑load‑bearing guides. Load‑bearing sash guides must remain integral and retain the strap under specified loads, must meet deflection limits and keep the sash location point within a defined Area A at prescribed distances from the Seating Reference Plane (cl. 11.3-11.8). Deflection limits are set numerically; for example sash guide deflection must not reduce strap length by more than 60 mm under specified loads (cl. 11.4.2).
Injury criteria: The ADR codifies injury metrics to be met in dynamic tests: HIC, thorax resultant acceleration, femur axial compression force, and sternum compression deflection (cl. 9). HIC uses the standard HIC integral over time intervals up to 36 ms (cl. 9.1). The ADR prescribes measurement filter settings (CFC values) for head, thorax and femur channels and references ISO 6487 for measurement techniques (cl. 7.5 and cl. 7.6).
Dynamic and static testing regimes: The ADR provides a full dynamic test regime with specific impact simulation (velocity change not less than 49 km/h giving a forward deceleration of at least 196 m/s2 in 30 ms, cl. 7.4) and detailed dummy positioning rules for restrained and unrestrained occupants using Hybrid III or comparable dummies (cl. 7.3). The static regime in Appendix 1 specifies body block loads, seat back loads, distributed seat loads and direction and duration of static loads with numerical force requirements (Appendix 1, cl. 2-4). Appendix 2 sets out the energy‑dissipating headform pendulum test for seat rear surfaces, with a 165 mm headform and specified pendulum mass relationship (Appendix 2, cl. 2).
Who it affects
Primary regulated parties: vehicle manufacturers, vehicle importers and converters who produce or supply category MD and ME vehicles to the Australian market are directly affected. The ADR applies to seats other than the driver’s seat installed in applicable omnibuses (cl. 5.1). The Applicability Table and clause 3.1 specify which ADR categories and production dates are in scope, with different start dates for new model vehicles and all vehicles (cl. 3.1; Applicability Table). The rule excludes specific vehicles: a Route Service Omnibus not equipped with any passenger seatbelt assemblies, and omnibuses with fewer than 17 seats including the driver (cl. 3.1.2). Those exclusions determine whether a particular manufacturer needs to redesign or re‑certify a model.
Seat suppliers and seatbelt system suppliers: OEM or aftermarket providers of seat assemblies, seatbelt assemblies, sash guides and anchor fittings are directly implicated. The ADR imposes precise strength, geometry and interchangeability requirements for anchorages and sash guides (cl. 11). Sash guides must be nominated as part of the seatbelt assembly or as non‑assembly components (cl. 11.2). Seat suppliers will face load and dynamic testing obligations for seat types when submitted as part of vehicle approval (cl. 7, Appendices 1 and 2). Armrest and accessory manufacturers must design to the force and breakaway requirements of clause 6.
Compliance testing laboratories and test engineers: The ADR relies on dynamic sled tests, pendulum headform tests and static body block tests using specific dummies and instrumentation standards (cl. 7, Appendices 1 and 2). Accredited test facilities must be able to reproduce the prescribed deceleration pulses (at least 49 km/h velocity change producing a forward deceleration of 196 m/s2 in 30 ms, cl. 7.4) and meet measurement system CFC and ISO 6487 requirements (cl. 7.5, 7.6). Test capability and capacity will be required for manufacturers seeking to certify vehicles.
Bus operators and fleet owners: Operators of existing fleets will be affected where new vehicles are procured after the commencement dates, and potentially where retrofits are required for new model certification. The ADR requires features that can affect interior layout (e.g. provision of at least six child restraint anchor fittings per vehicle, cl. 5.6), seatbelt types and anchorage mounting (cl. 5.4-5.5), and audible/visual warnings (cl. 5.8). These requirements may have practical implications for seating capacity, arrangement and maintenance regimes.
Regulators and approval bodies: Entities responsible for vehicle approval under the Road Vehicle Standards Act 2018 must assess compliance with ADR 68/01 when deciding whether a vehicle meets national vehicle standards. The ADR references other ADRs and standards (ADR 4/..., ADR 34/..., ADR 69/..., Australian Standard AS 2597.10 etc.) so approval bodies will need to coordinate cross‑standard verification (cl. 5.4, 5.6, 7.3.3, 11.2.3).
Key duties and rights
Key duties in the ADR are prescriptive and enumerated. They impose obligations on manufacturers, suppliers and installers.
Duty to equip seats other than the driver’s seat: All seats other than the driver’s seat must meet the ADR requirements (cl. 5.1). This is a blanket duty unless the vehicle falls within the express exceptions in clause 3.1.2.
Seat strength and injury thresholds: Each seat must protect restrained occupants from injury by impacting the seat back or other forward structure when tested per clause 7 or Appendices 1 and 2 (cl. 5.2.1). For dynamic tests the ADR sets numerical injury thresholds that must not be exceeded: HIC < 1000, thorax < 590 m/s2, femur axial compression < 10 kN, sternum compression deflection ≤ 76 mm, and no part of the rearmost dummy’s trunk or head to pass beyond a plane 1.6 m from the H‑point (cl. 5.2.2). For static tests the ADR prescribes maximum central point displacement of 150 mm and headform deceleration not exceeding 785 m/s2 for more than 3 ms (cl. 5.2.3).
Seat‑anchorage and seatbelt anchorage strength: Seat anchorages must withstand forces resulting from the specified tests (cl. 5.3.1). Seatbelt anchorages must be provided for pelvic and upper torso restraint on front‑facing seats and appropriate arrangements on rear‑facing seats (cl. 5.5.1). All anchorages must withstand the test forces (cl. 5.5.2). There is a duty to mount anchorages on the seat except in defined situations where the seat does not form the head impact zone behind it (cl. 5.5.3).
Provision for child restraints: Manufacturers must provide at least six seats with Child Restraint Anchor Fittings or, at their option, Child Restraint Anchorages and Child Restraint Anchor Fittings that meet ADR 34/... (cl. 5.6.1). Each fitting must prevent sideways tether movement and be integral or mounted in a permanent structure immediately behind the seat (cl. 5.6.2-5.6.3). When a seat is tested per clause 7 or Appendix 2, the child restraint fitting must be present with any closure plugs removed and with an attaching clip attached (cl. 5.6.4-5.6.5).
Visual and audible warnings: There is a duty to provide durable visual warnings at each seating position with mandatory text, font and letter‑height requirements, positioned within a specified vertical band above the floor plane (cl. 5.8.1). A front compartment visual warning must carry larger text and must be illuminated/back lit within 5 seconds of a passenger door opening and remain illuminated until at least 60 seconds after the last passenger door closes (cl. 5.8.2). The vehicle must provide an audible message saying “please fasten seatbelts while seated” after each time the last passenger door closes and before 500 metres of forward travel or before 25 km/h, transmitted throughout each occupant compartment; a passenger recognition system is permitted to limit activation (cl. 5.8.3-5.8.5).
Penalties and enforcement
The ADR document is a technical standard and does not itself set out penalty levels, administrative sanctions or enforcement procedures. The instrument is determined under section 12 of the Road Vehicle Standards Act 2018 (front matter). That Act establishes the legal framework for vehicle standards, approvals, importation and enforcement. This ADR therefore becomes a standard against which vehicles are assessed for approval and registration, and non‑compliance would be actionable under the enforcement mechanisms of the Road Vehicle Standards Act 2018 and related regulatory instruments. The ADR text contains no express monetary penalties, infringement regimes or enforcement pathways.
What the ADR does supply are objective pass/fail criteria, tests and measurement procedures (clause 7, Appendices 1 and 2) that a regulator or approval body can use to determine whether a vehicle meets the occupant protection requirements. Those measurable thresholds and prescribed test methods simplify determination of technical non‑conformity. Examples include specified numeric injury criteria (HIC < 1000, thorax < 590 m/s2, femur < 10 kN, sternum deflection ≤ 76 mm, cl. 5.2.2) and static displacement limits (maximum displacement 150 mm, cl. 5.2.3).
Enforcement actors will therefore rely on documentary and test evidence: test reports showing instrumentation conforming to ISO 6487, CFC filter settings, Hybrid III dummy outputs, pendulum test results, and static body block load test data per the Appendices (cl. 7.5-7.6, Appendix 1, Appendix 2). They will also inspect installed hardware: presence and placement of visual warnings with required font and letter heights (cl. 5.8.1-5.8.2), audible warning system operation and timing (cl. 5.8.3), seatbelt anchorages mounted on the seat where required (cl. 5.5.3), and the existence and number of child restraint anchor fittings (cl. 5.6.1-5.6.3).
Administrative consequences for documented non‑compliance may include refusal of vehicle approval, delay in registration, notice requiring remedial action, or seizure/disposal of non‑compliant imports. Criminal or civil penalties, suspension of approvals, recall obligations and directions to remedy unsafe vehicles would be governed by the Road Vehicle Standards Act 2018 and related regulations and enforcement instruments, not by text within this ADR. For precise sanctions, enforcement timelines and appeal processes, one must consult the Road Vehicle Standards Act 2018 and the regulatory guidance issued by the Road Vehicle Standards Authority or relevant state/territory agencies.
Risk of enforcement action therefore arises where vehicles are presented for approval or import without evidence of meeting the ADR’s testing and installation requirements, or where subsequent inspections find installations that do not match test‑rig configurations, or where seatbelt assemblies, anchorages, sash guides and audible/visual systems are not present or operational as required (cl. 7.1-7.6; cl. 5.5; cl. 5.8).
How it interacts with other laws
The ADR is intended to operate within the national vehicle regulatory framework. It is issued under the Road Vehicle Standards Act 2018, and references other Australian Design Rules and international regulations and standards as normative cross‑references. Those references create cross‑dependencies for compliance.
References to other ADRs and Australian Standards: The ADR cross‑references ADRs for seatbelt systems and child restraints. Seatbelt assemblies must meet the emergency locking retractor specification in ADR 4/... (cl. 5.4.2-5.4.3). Child restraint anchorages and fittings must meet ADR 34/... where the manufacturer elects that route (cl. 5.6.1). Dummy set‑up references require procedures from ADR 69/... (cl. 7.3.3). The sash guide section requires relevant clauses of ADR for “Seat Belts” and references Australian Standard AS 2597.10‑1983 for static strength and dummy displacement as applicable (cl. 11.2.3, 11.2.3.2). Compliance with ADR 68/01 therefore presupposes understanding and application of those other ADRs and standards.
Acceptance of international regulation approvals: For head restraints, the ADR accepts that energy‑dissipating head restraints approved under ECE Regulation No. 17(03) or ECE Regulation No. 25(02) are considered to satisfy the seat‑back energy dissipation requirements in Appendix 2 (Appendix 2, cl. 2.2.3). This creates a recognition pathway for components already approved to those ECE standards.
Interaction with standards for measurement and instrumentation: Clause 7.5 requires measurement systems corresponding to ISO 6487:2015 or earlier editions. Specific filtering (CFC) and instrumentation requirements are prescribed for dummy channels (cl. 7.6). Testing laboratories must therefore comply with both ADR content and international measurement practice.
Vehicle approval and import regime: The ADR will be applied by the authorities administering the Road Vehicle Standards Act 2018 when assessing vehicle compliance for import and first registration. The ADR’s applicability exemptions and staged commencement dates (cl. 3.1-3.4) interact with approval decisions. For example, new model vehicles manufactured on or after 1 November 2026 for certain MD and ME categories must comply; approvals for older models may remain valid until the general start date (cl. 3.1.1-3.1.2, Applicability Table).
Overlap with workplace, road rules and consumer law: The ADR sets equipment and design standards for vehicles. Enforcement under road rules or occupational health and safety laws may be triggered by in‑service incidents or dangerous defects identified after approval. For instance, if a vehicle’s seat restraint system fails in service, workplace safety regulators or road traffic authorities could take action under their statutes in addition to any remedial action under vehicle standards regimes. Those interactions are not detailed in the ADR text itself.
Amendment history
The instrument before you is the Vehicle Standard (Australian Design Rule 68/01 - Occupant Protection in Buses) 2024 as determined by the Assistant Minister and dated 9 December 2024 (front matter). The text identifies itself as ADR 68/01 and sets commencement and applicability dates (cl. 1.1, 1.2, cl. 3.1). The instrument includes the full current text of the rule, appendices and diagrams.
The ADR itself contains no internal history of earlier versions, no explicit list of amendments or revocations to prior ADRs, and no transitional or grandfathering provisions beyond the staged commencement dates for new model and all vehicles (cl. 3.1.1-3.1.2). The Applicability Table lists prior acceptable rules as “Nil” for several MD categories when manufactured on or after the applicable date, indicating that when the ADR becomes applicable there are no acceptable prior rules that will be grandfathered for those categories (Applicability Table). That is a statement of effect rather than a record of amendment.
Because this document is a determination under the Road Vehicle Standards Act 2018, any formal amendment history, prior versions of ADR 68/01, or earlier ADRs addressing occupant protection in buses would be recorded by the agency that maintains ADRs and by the legislative registration processes. The ADR text does not reproduce any earlier ADR 68/01 versions or date stamps of prior amendments.
Practical implication for practitioners: To identify prior rules, transitional arrangements, or historical differences, one must consult the legislative and regulatory archives maintained by the Road Vehicle Standards Authority, the Federal Register of Legislation, or prior ADR publications. The instrument’s staged commencement dates (new model 1 Nov 2026; all vehicles 1 Nov 2027, cl. 3.1) are the only temporal amendments recorded in the text. If any earlier ADR 68 versions exist, the ADR as presented does not list them or provide an amendment trace.
Because the ADR references other ADRs and standards using placeholders (for example ADR 4/... and ADR 34/...), a practitioner reviewing amendment history should also review those referenced ADRs for their amendment histories and to confirm the exact clause references and technical versions to be used in compliance testing.
Litigation history
The ADR text contains no references to judicial decisions, administrative appeals, tribunal determinations, or any litigation history. It does reference other instruments and standards that in some contexts have produced case law, but the document itself neither names nor summarises any court or tribunal decisions. The absence of litigation history in the text means that, from this source alone, there are no recorded cases construing, challenging or enforcing ADR 68/01.
Practical consequences: Legal advisers, compliance officers and insurers seeking precedent on interpretation, enforcement practice or defences to non‑compliance will need to search external sources: decisions under the Road Vehicle Standards Act 2018, appeals to administrative tribunals, or civil litigation arising from vehicle defects or crashes. Such searches should include decisions interpreting how regulators apply ADRs in approval and enforcement proceedings. The ADR itself does not provide interpretive case law or guidance on contested questions such as the meaning of “Route Service Omnibus”, the adequacy of a manufacturer’s test rig, or whether certain sash guide designs meet the load‑bearing tests.
Because the ADR cross‑references other standards and older ADRs, litigation that addresses those standards may be relevant to disputes involving ADR 68/01 compliance. Where practitioners anticipate disputes, they should investigate case law relating to ADRs generally and to the specific ADRs referenced in the text (for example seatbelt ADRs, child restraint ADRs, and test methodology cases under vehicle standards legislation).
Gotchas
This ADR contains numerous detailed numeric, positional and equipment requirements that can create compliance surprises for manufacturers, importers and fitters. The following are concrete technical and compliance pitfalls to watch for, with source citations.
Scope exceptions are narrow and specific: The rule excludes a Route Service Omnibus only if it is not equipped with any passenger seatbelt assemblies, and excludes omnibuses with fewer than 17 seats including the driver (cl. 3.1.2). A small change in seat count or addition of seatbelts can move a vehicle into full ADR coverage.
Seatbelt anchorages must generally be mounted on the seat: All anchorages, including the Final Torso Anchorage, must be mounted on the seat unless the seat does not form the head impact zone of a seat behind it as determined by Appendix 2 clause 1. This creates a strict locational duty that may affect retrofits and conversions (cl. 5.5.3; Appendix 2 cl. 1).
Adjustable anchorages and sash location points must meet strength in any position: If anchorages or sash location points are adjustable, they must meet strength requirements in every position of adjustment (cl. 5.7.9-5.7.10, cl. 11.4.1, cl. 11.4.1.2). Testing must therefore cover extremes of adjustment.
Visual warning placement and content are prescriptive: Each seating position must have a durable visual warning that includes the exact text “fasten seatbelt while seated” in Arial or Helvetica medium at minimum 7 mm letter height, positioned within 1000 mm ± 300 mm above the floor plane on which the seat is installed (cl. 5.8.1.1-5.8.1.4). If a seat has a seat directly in front, the label must be on the back of that seat; if not it must be on a bulkhead or structure (cl. 5.8.1.5-5.8.1.6). Non‑compliant labelling locations, fonts or text will fail inspection.
Audible warning timing is tightly defined: The audible message must commence after each time the last passenger door is closed and must begin before the vehicle has travelled 500 metres forward or reached 25 km/h (cl. 5.8.3.1). If the warning starts too late or is localised and not transmitted throughout each occupant compartment, the requirement is not met (cl. 5.8.3.2). A passenger recognition system is permitted to limit activations to boarding events, but operators must ensure the system only suppresses the audible message in the precise circumstances allowed (cl. 5.8.4-5.8.5).
Sash guide design constraints and deflection limits: Sash location points must be at least 140 mm from the Seating Reference Plane and lie within defined Area A under specified loading conditions (cl. 11.7). Under sash guide deflection tests, deflection must not reduce strap length by more than 60 mm and the displaced sash location point must remain in Area A and not lie below the horizontal plane DJ (cl. 11.4.2-11.4.4). These geometric and deflection limits can be onerous for some interior layouts.
How to comply
Compliance requires an organised, documented engineering and testing programme addressing design, installation, lab testing and as‑built verification. The following stepwise roadmap consolidates the ADR obligations into actionable steps.
Determine applicability and timing
Confirm the ADR category of each vehicle model and whether it is a “new model” for the 1 November 2026 start or subject to the 1 November 2027 general commencement (cl. 3.1.1-3.1.2, Applicability Table).
Check whether the vehicle falls into the exceptions in cl. 3.1.2 (Route Service Omnibus without passenger seatbelts; omnibus with fewer than 17 seats including driver). If excluded, document basis for the exclusion.
Design and specification stage
Seat choice: select Seat Types that can meet dynamic or static test requirements. For seats designed to have seats behind them, plan for two or three‑row test configurations as required (cl. 7.2.2-7.2.4).
Seatbelt assemblies: equip each seat with the required seatbelt type. Front‑facing seats must have a Lap‑Sash with an Emergency Locking Retractor per ADR 4/...; rear‑facing seats must have a Lap Belt or Lap‑Sash with Emergency Locking Retractor per ADR 4/... (cl. 5.4).
Anchorages: design seat and seatbelt anchorages to be mounted on the seat unless appendix 2 shows the seat is not a head impact zone behind it (cl. 5.5.3, Appendix 2 cl. 1). Ensure anchorage geometry meets lap anchor point spacing and angular requirements (cl. 11.6).
Sash guides: decide whether sash guides will be components of the seatbelt assembly and nominate status (cl. 11.2). For load‑bearing sash guides, design to retain the strap and meet deflection limits; plan for tensile tests of 5 N, 900 N and not less than 8.5 kN to the upper torso strap (cl. 11.4, 11.8).
Child restraints: provide at least six seats with Child Restraint Anchor Fittings or anchorages meeting ADR 34/...; ensure fittings prevent lateral tether movement and are integral or mounted behind the seat (cl. 5.6.1-5.6.3).
Accessories and armrests: design accessories above 400 mm to either stay within projection limits under 375 N sphere loading or to break away safely; design armrests to withstand vertical and horizontal loads specified in cl. 6.2 and present required radii after loading (cl. 6).
Testing strategy
Choose dynamic or static test routes after technical assessment. Dynamic testing per clause 7 is required for many seat types; static tests per Appendix 1 and Appendix 2 may be an alternative where applicable (cl. 5.2, cl. 7, Appendices).
Current sections
Direct links to the current provisions in Vehicle Standard (Australian Design Rule 68/01 – Occupant Protection in Buses) 2024.
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Vehicle Standard (Australian Design Rule 68/01 – Occupant Protection in Buses) 2024
Vehicle Standard (Australian Design Rule 68/01 – Occupant Protection in Buses) 2024
I, Anthony Chisholm, Assistant Minister for Regional Development, determine this national road vehicle standard under section 12 of the Road Vehicle Standards Act 2018.
APPENDIX 2 SEAT BACK ENERGY-DISSIPATING TEST..................29
DETERMINATION OF HEAD IMPACT ZONE......................29
REAR PARTS OF SEATS.......................................29
OTHER FITTINGS.............................................30
TEST PREPARATION..........................................30
TEST PROCEDURE AND RESULTS..............................32
legislative provisions
1.1. Name of Standard
1.1.1. This standard is the Vehicle Standard (Australian Design Rule 68/01 – Occupant Protection in Buses) 2024.
1.1.2. This standard may also be cited as the Australian Design Rule 68/01 - Occupant Protection in Buses, or ADR 68/01.
1.2. Commencement
1.2.1. This standard commences on the day after it is registered.
FUNCTIOn
The function of this ADR is to specify, for certain omnibuses, requirements for seatbelts, the strength of ‘Seats’, seat-anchorages, seatbelt ‘Anchorages’ and ‘Child Restraint Anchorages’, and provisions for protecting occupants from impact with ‘Seat’ backs and accessories on ‘Seats’ and armrests.
The rule includes requirements both for ‘Seats’ and for vehicles fitted with ‘Seats’.
APPLICABILITY
This vehicle standard applies to category MD and ME vehicles, from the dates set out in clauses 3.1.1 to 3.1.2 and the table under clause 3.4 below.
1 November 2026 for all new model vehicles.
1 November 2027 for all vehicles.
Notwithstanding clause 3.1 above, a category MD or ME vehicle is not required to comply with this vehicle standard if it:
is a ‘Route Service Omnibus’ not equipped with any passenger ‘Seatbelt Assemblies’; or
is an omnibus with less than 17 ‘Seats’ including the driver.
For the purposes of clause 3.1.1 above, a “new model” is a vehicle model first produced with a ‘Date of Manufacture’ on or after the date prescribed in that clause.
Applicability Table
Vehicle Category
ADR Category Code
UN Category Code*
Manufactured on or After**
Acceptable Prior Rules
Moped 2 wheels
LA
L1
N/A
Moped 3 wheels
LB
L2
N/A
Motor cycle
LC
L3
N/A
Motor cycle and sidecar
LD
L4
N/A
Motor tricycle
LE
L5
N/A
Passenger car
MA
M1
N/A
Forward-control passenger vehicle
MB
M1
N/A
Off-road passenger vehicle
MC
M1
N/A
Light omnibus
MD
M2
up to 3.5 tonnes ‘GVM’ and up to 12 seats
MD1
N/A
up to 3.5 tonnes ‘GVM’ and more than 12 seats
MD2
N/A
over 3.5 tonnes and up to 4.5 tonnes ‘GVM’
MD3
1 November 2026
Nil
over 4.5 tonnes and up to 5 tonnes ‘GVM’
MD4
1 November 2026
Nil
Heavy omnibus
ME
M3
1 November 2026
Nil
Light goods vehicle
NA
N1
N/A
Medium goods vehicle
NB
N2
N/A
Heavy goods vehicle
NC
N3
N/A
Very light trailer
TA
O1
N/A
Light trailer
TB
O2
N/A
Medium trailer
TC
O3
N/A
Heavy trailer
TD
O4
N/A
* The category code may also be in the format L1, L2, L3 etc.
** See clauses 3.1 to 3.3
DEFINITIONS
For vehicle categories, definitions and meanings used in this standard, refer to:
Vehicle Standard (Australian Design Rule – Definitions and Vehicle Categories) 2005.
REQUIREMENTS
All ‘Seats’ other than the driver’s ‘Seat’, must meet the requirements set out in this rule.
Seat Strength
Each ‘Seat’ must, when tested according to the requirements in clause 7 or Appendices 1 and 2, protect restrained occupants from injury by impacting the ‘Seat’ back or other structure forward of the ‘Seat’.
In the case of dynamic tests conducted in accordance with the requirements of clause 7 and the injury criteria determined in accordance with clause 9:
the head injury criterion must be less than 1000; and
the thorax injury criterion must be less than 590 m/s2; and
the femur injury criterion must be less than 10 kN; and
the compression deflection of the sternum relative to the spine must not exceed 76 mm; and
no part of the trunk or the head of the dummy in the rearmost ‘Seat’ is to pass beyond the transverse vertical plane situated at 1.6 m from ‘H-Point’ of the rearmost ‘Seat’ in the test.
there must be no failure of any component of the ‘Seat’.
In the case of static tests conducted in accordance with the requirements of Appendices 1 and 2:
the maximum displacement of the central point of application of each force prescribed in Appendix 1 measured in the horizontal plane and in the longitudinal median plane of the relevant seating position must not exceed 150 mm; and
the headform deceleration determined by tests conducted in accordance with Appendix 2 must not exceed 785 m/s2 continuously for more than 3 milliseconds.
Where the horizontal plane on which a ‘Seat’ is installed differs in height by more than 200 mm from that of the ‘Seat’ immediately in front of it, the tests required in clause 7 or Appendix 2 must be conducted with ‘Seats’ arranged to give that difference in height.
Seat-Anchorage Strength
The seat-anchorages for every ‘Seat’ installed in the vehicle must withstand the forces which result from the tests specified in clauses 7 or Appendix 1.
The seat-anchorage strength can be tested as specified in clause 8, by applying a force simulating that measured during a test as specified in clause 7 or Appendix 1 on that ‘Seat Type’ as specified in clause 7 or Appendix 1.
One test conducted as specified in clause 7 or Appendix 1 may be used to determine simultaneously the adequacy of the seat anchorage strength of a ‘Seat Type’ and of a vehicle.
Seatbelt Assemblies
Each ‘Seat’ must be equipped with a ‘Seatbelt Assembly’.
The ‘Seatbelt Assembly’ of front-facing ‘Seats’ must be a ‘Lap-Sash Belt’ equipped with an ‘Emergency Locking Retractor’ as specified in ADR 4/....
The ‘Seatbelt Assembly’ of a rear-facing ‘Seat’ must be:
a ‘Lap Belt’ equipped with an ‘Emergency Locking Retractor’ as specified in ADR 4/... or
a ‘Lap-Sash Belt’ equipped with an ‘Emergency Locking Retractor’ as specified in ADR 4/... .
Seatbelt Anchorages
‘Seats’ must be equipped with seatbelt ‘Anchorages’ which for:
all front-facing ‘Seats’ must have anchorages for pelvic and upper torso restraint, as specified in clause 11, and
all rear-facing ‘Seats’ must have anchorages for pelvic restraint and, if fitted with a ‘Lap-sash’ seatbelt, upper torso restraint as specified in clause 11.
All ‘Anchorages’, whether on front-facing or rear-facing ‘Seats’, must be able to withstand the forces resulting from the tests specified in clause 7 or Appendix 1.
All ‘Anchorages’, including the ‘Final Torso Anchorage’, must be mounted on the ‘Seat’, except where the ‘Seat’ does not form the head impact zone of another ‘Seat’ behind it as determined by clause 1 of Appendix 2.
Provision for Child Restraints
At least six ‘Seats’ in the vehicle must be provided with ‘Child Restraint Anchor Fittings’ or, at the ‘Manufacturer’s’ option, ‘Child Restraint Anchorages’ and ‘Child Restraint Anchor Fittings’ meeting the requirements specified in ADR 34/... .
Each ‘Seat’ provided with a ‘Child Restraint Anchor Fitting’ must be provided with a means of preventing the ‘Child Restraint Anchorage’ tether strap from moving sideways.
Each ‘Child Restraint Anchor Fitting’ must be either integral with the ‘Seat’ or mounted in a permanent structure immediately behind the ‘Seat’.
Each ‘Child Restraint Anchor Fitting’ applicable to a ‘Seat’ tested according to clause 7 or Appendix 2 must be present during those tests with any closure plugs removed and with a ‘Child Restraint Attaching Clip’ attached.
A ‘Child Restraint Anchor Fitting’, with any closure plugs removed and with a ‘Child Restraint Attaching Clip’ attached must be treated as an accessory and must meet the requirements of clause 6.
Other Requirements
Where tests are conducted to clause 7 and a ‘Seat’ is installed without a strikable structure on a ‘Seat’ in front of it (as determined by Appendix 2 clause 1) but with any other strikable structures (modesty panel, hand rail etc) in front of it (as determined by Appendix 2 clause 1), additional tests must be conducted according to the procedure in clause 7 with:
in the case of three rows of ‘Seats’ the rear row of ‘Seats’ omitted and the front row of ‘Seats’ replaced by the structure in front of the ‘Seat’; or
in the case of two rows of ‘Seats’ the front row of ‘Seats’ replaced by the structure in front of the ‘Seat’.
Side facing ‘Seats’ are not permitted.
Any accessories fitted to the ‘Seat’ must meet the requirements specified in clause 6.
Any ‘Seat’ which has provision for vertical or longitudinal adjustment must demonstrate compliance with these requirements in both foremost and highest position and rearmost and lowest position.
‘Seat’ travel stops must not take any part of any test forces.
Any ‘Head Restraint’ proposed to be used must be included in the ‘Seat’.
All seatbelt ‘Anchorages’ must be designed so that ‘Seatbelt Assemblies’ can be replaced readily.
Any seatbelt ‘Anchorage’ may be designed to receive more than one ‘Anchor Fitting’.
Adjustable Upper Torso Seatbelt ‘Anchorages’ - In the case where one or more ‘Anchorages’ are adjustable, the ‘Anchorages’ shall be capable of meeting the relevant strength requirements of clause 7 or Appendix 1 with the ‘Anchorages’ in any position of adjustment
Adjustable ‘Sash Location Point’ - In cases where a seatbelt ‘Anchorage’ is fitted with a ‘Sash Location Guide’ system incorporating an adjustable ‘Sash Location Point’, the seatbelt ‘Anchorage’ shall be capable of meeting the relevant strength requirements of clause 7 or Appendix 1 with the ‘Sash Location Point’ in any position of adjustment.
Visual and Audible Warning Requirements for Occupant Seatbelt Awareness
Except as per clause 5.8.1.3 below, each seating position must be provided with a durable visual warning to encourage occupant seatbelt use. This must:
include at least the text “fasten seatbelt while seated”, in Arial or Helvetica medium typeface font, with all letters at least 7 mm high;
be clearly displayed at all times to a person seated in that position;
be positioned within 1000 mm ± 300 mm above the floor plane on which the ‘Seat’ is installed; and
be either a durable label, or stitched or embossed.
In the case of a seating position with a ‘Seat’ directly in front of it, the visual warning must be durably affixed to the back of the ‘Seat’ directly in front.
In the case of a seating position without a ‘Seat’ directly in front of it, the visual warning must be durably affixed to a bulkhead, or another vehicle structure directly in front.
In the case of a seating position facing an ‘Aisle’ (e.g. a seating position at the end of an ‘Aisle’), a visual warning is optional.
The front of each occupant compartment must be fitted with a visual warning to encourage occupant seatbelt use. This must:
include at least the text “fasten seatbelts” in Arial or Helvetica medium typeface font, with all letters at least 40 mm high;
be readily displayed and recognisable in the daylight by the occupants;
be distinguishable from any other messages, warnings, text, or symbols; and
be located in a manner that minimises the likelihood of distraction for the driver.
When the vehicle’s ignition switch is turned to the “on” position, engine “run” position or the “start” position (“active driving possible mode”), this visual warning must either be illuminated or back lit no later than 5 seconds after any passenger door is opened, and must remain in this state of operation until at least 60 seconds after the last passenger door has closed.
The vehicle must be equipped with an audible warning message to encourage occupant seatbelt use. This must:
announce (play the message) “please fasten seatbelts while seated”, after each time the last passenger door is closed, and must commence before:
the vehicle has been in forward motion for 500 metres; or
the vehicle has reached a forward speed of 25 km/h; and
be transmitted throughout each occupant compartment.
Notwithstanding the requirements in clause 5.8.3 above, the vehicle may be fitted with a passenger recognition system to limit the activation of the audible warning message to when passengers board the vehicle. If such a system is fitted, the audible warning message required, need only be provided after each time one or more passenger(s) boards the vehicle (i.e. not necessarily when one or more passenger(s) exit the vehicle, without any passenger boarding the vehicle).
ACCESSORIES ON SEAT
General Accessories
Fittings such as ashtrays, hand-grips, switches, folding trays, etc. above a horizontal plane 400 mm above the ‘Reference Plane’ must be so made that when a horizontal longitudinal force of 375 N, using a sphere of 165 mm diameter and directed ‘Forward’, is applied:
the fitting must not project, in the most unfavourable position, more than 25 mm from the rear surface of the ‘Seat’; or
the fitting must break off or bend so that no projections or edges are exposed as to be contactable by a sphere of 70 mm diameter.
Armrests
Armrests must be tested in the directions shown in Figure 1, using the forces specified below, applied using a semi-cylindrical form of 50 mm radius and a length of 200 mm.
Each location must be loaded separately.
A vertical force (i) of 1,000 N must be applied to the armrest at locations within 30 mm of each end and at the centre of the armrest, with the loading form horizontal and transversely across the armrest.
A horizontal longitudinal force (ii) of 2,000 N must be applied to the rear upper 30 mm of each armrest, with the loading form vertical.
A horizontal force (iii) of 1,000 N must be applied to locations within 30 mm of the ends of the armrest, with the loading form vertical.
These forces must be applied in both directions to the ‘Forward’ end of the armrest and towards the ‘Seat’ at the rear end of the armrest, and outwards from the ‘Seat’ at the rear end of the armrest if that part of the armrest is exposed in any position of the ‘Seat’.
After the forces specified have been applied, no projections or edges may be exposed as a consequence of the application of these forces so as to be contactable by a sphere of 70 mm diameter.
All radii contactable by a sphere 165 mm in diameter must present a radius of curvature of at least 5 mm.
If any part of the fittings and accessories is made of a material of hardness less than 50 shore A on a rigid backing, the requirements set out in clause 6 apply only to the rigid backing.
DYNAMIC TEST PROCEDURES FOR SEATS AND SEAT-ANCHORAGES
Preparation of Seats to be Tested
‘Seats’ to be tested must be mounted:
on a testing platform representative of the body of a vehicle; or
on a rigid testing platform.
The seat-anchorage on the testing platform provided for the test ‘Seat(s)’ must be identical to, or have the same characteristics as, that used in vehicle(s) in which the ‘Seat’ is intended to be used.
The ‘Seats’ to be tested must be complete with all upholstery and accessories.
If a ‘Seat’ is fitted with a table, the table must be in the stowed position.
If adjustable laterally, the ‘Seat’ must be positioned at the position furthest from its anchorages.
If adjustable, the ‘Seat’ back must be adjusted to the most upright position of the ‘Seat’ back.
If the ‘Seat’ back is equipped with a ‘Head Restraint’ adjustable for height, it must be in its lowest position.
‘Seat Types’ designed to be installed facing toward the front must be mounted on the testing platform facing toward the front.
‘Seat Types’ designed to be installed facing toward the rear must be mounted on the testing platform facing toward the rear.
Dynamic Tests - Seat Preparation
The ‘Seats’ to be tested must be prepared as specified in the following clauses.
For ‘Seat Types’ designed to have a ‘Seat’ installed behind them, either:
Two ‘Seats’ of that ‘Seat Type’ must be mounted onto the testing platform with:
the rear ‘Seat’ located in line with, and directly behind, the ‘Seat’ in front;
all ‘Seats’ at the same height (except as specified in clause 5.2.4), adjusted identically and on a seat pitch of 800 mm; and
notwithstanding the requirements of clause 7.2.2.1.2 if ‘Seats’ are designed to be installed at a pitch of less than 800 mm, then tests are to be conducted at not more than the minimum design installation pitch; or
3 ‘Seats’ of that ‘Seat Type’ must be mounted onto the testing platform with:
the two rearmost ‘Seats’ must be located in line with, and directly behind, the ‘Seat’ in front;
all ‘Seats’ at the same height (except as specified in clause 5.2.4), adjusted identically and on a seat pitch of 800 mm; and
notwithstanding the requirements of clause 7.2.2.2.2 if ‘Seats’ are designed to be installed at a pitch of less than 800 mm, then tests are to be conducted at not more than the minimum design installation pitch.
For ‘Seat Types’ designed not to have a ‘Seat’ installed within strikable distance behind them (as determined by clause 1 of Appendix 2), two ‘Seats’ must be mounted onto the testing platform with:
the rear ‘Seat’ must be of a ‘Seat Type’ designed not to have a ‘Seat’ behind; and
the front ‘Seat’ must be of a ‘Seat Type’ intended for installation in the vehicle immediately in front of the ‘Seat Type’ under test;
all ‘Seats’ must be at the same height (except as specified in clause 5.2.4), adjusted identically and on a seat pitch of 800 mm; and
notwithstanding the requirements of clause 7.2.3.3 if ‘Seats’ are designed to be installed at a pitch of less than 800 mm, then tests are to be conducted at not more than the minimum design installation pitch.
Where the ‘Seat Type’ consists of two or more ‘Seats’, or where the number of seating positions as determined by clause 12 is greater than 1, each row of ‘Seats’ referred to in clauses 7.2.2 or 7.2.3 must contain the number of ‘Seats’ or seating positions provided by the ‘Seat Type’.
Notwithstanding the above, where a ‘Seat Type’ is designed to be installed facing toward the rear, only one row of ‘Seat(s)’ is required to be tested and a ‘Hybrid III’ restrained by the seatbelt must be installed in each seating position.
If non-self-locking auxiliary latches are provided they must be unlatched during all testing so that only the restraining device and hinges are taking the test forces.
Where ‘Seats’ are mounted on hinged covers, e.g. engine covers, and the ‘Seat’ assembly can withstand the test forces without tilting of the hinged cover and without any latches being latched, then the latches need not be self-locking.
Dynamic Tests - Dummy Preparation
A ‘Hybrid III’ or dummy must be installed in each seating position of the ‘Seat Type’ as specified in the following clauses.
Where two rows of seats are used a ‘Hybrid III’ must be installed in each rear row seating position.
Where three rows of ‘Seats’ are used, a ‘Hybrid III’ must be installed in each centre row seating position
Where three rows of ‘Seats’ are used, each seating position of the rear ‘Seats’ must contain an unrestrained test dummy.
Any dummy representative of the 50th percentile adult male may be used. For example, this may be a ‘Hybrid II’, ‘Hybrid III’ or a ‘TNO 10 Dummy’.
Each ‘Hybrid III’ must be restrained by the seatbelt supplied with the ‘Seat’.
Each ‘Hybrid III’ must be set up and positioned on a ‘Seat’ in accordance with the procedure set out in Clauses 7 and 8 of ADR 69/... except that:
The knees must be set 269 mm apart as measured between the outer knee clevis flange surfaces unless the legroom prevents this, in which case the knees must be set 298 mm apart.
The upper arms must be contacting the side of the torso.
The palms must be placed on top of the laps.
The feet must be placed flat on the floor.
Impact Simulation
The test rig, when subjected to a velocity change of not less than 49 km/h, must achieve within 30 milliseconds a ‘Forward’ deceleration of at least 196 m/s2 measured in the vicinity of the corresponding ‘Lap Anchorage’ and must maintain that deceleration, except for periods of less than one millisecond, for not less than 20 milliseconds.
Measurements to be made - General
All measurements necessary must be made with measurement systems corresponding to:
ISO 6487:2015 (Road vehicles – Measurement techniques in impact tests — Instrumentation); or
ISO 6487:2012 (Road vehicles – Measurement techniques in impact tests – Instrumentation); or
ISO 6487:2002 (Road vehicles – Measurement techniques in impact tests – Instrumentation); or
ISO 6487:2000 (Road vehicles – Measurement techniques in impact tests – Instrumentation); or
ISO 6487:1987 (Road vehicles – Measurement techniques in impact tests — Instrumentation); or
ISO 6487:1980 (Road vehicles – Techniques of measurement in impact tests – Instrumentation).
The characteristics of the deceleration of the test rig must be determined from the accelerations measured on the rigid frame of the testing platform using a measurement system with a CFC of 60.
The readings of the measuring devices in the ‘Hybrid III’ must be recorded through the independent data channels of the CFC specified in clauses 7.6.1 to 7.6.4.
After the test any structural part of the ‘Seat’ or accessories above a horizontal plane 400 mm above the ‘Reference Plane’ which has any fracture or sharp or pointed edges or corners which is contactable by a sphere 165 mm in diameter must present a radius of curvature of at least 5 mm.
‘Seat’ adjustment and locking systems are not required to be in full working order after the test.
Measurements to be made - Specific
In the case of measurements in the head of the ‘Hybrid III’, the resultant tri-axial acceleration referring to the centre of gravity (r) must be measured in accordance with the following clauses.
The acceleration must be measured with a CFC of 600.
The acceleration must be expressed in g
(g = 9.81 m/s2).
The scalar value of must be calculated according to the formula:
r2 = 12 + v2 + t2
where:
1 = value of instant longitudinal acceleration
v = value of instant vertical acceleration
t = value of instant transversal acceleration.
In the case of measurements in the thorax of the ‘Hybrid III’, the resultant acceleration at the centre of gravity must be measured with a CFC of 180.
In the case of measurements in the femur of the ‘Hybrid III’, the axial compression force must be measured with a CFC of 600.
Measurements in the sternum of the ‘Hybrid III’ must be measured according to the requirements of Part 572, Subclause E referred to in FMVSS 208 Issue 4 December 1989.
Dynamic Tests - unrestrained Occupant Loading
This test must be conducted to demonstrate that the ‘Seat’ is capable of withstanding the loads imposed by unrestrained occupants in the ‘Seat’ behind, in addition to the restrained occupant loading.
’Seat Types’ tested to clause 7.2.2.2 or as specified in clause 7.2.3 are not required to meet this test.
This test does not require the injury criteria of clause 9 to be measured.
The ‘Seats’ to be tested must be prepared in accordance with clause 7.2.
Any dummy representative of the 50th percentile adult male may be used. For example, this may be a ‘Hybrid II’, ‘Hybrid III’ or a ‘TNO 10 Dummy’.
One dummy must be placed in each seating position in the rear ‘Seat’ and must not be restrained.
One dummy must be placed in each seating position in the front ‘Seat’ and must be restrained.
The impact simulation specified in clause 7.4 must be used.
ALTERNATIVE TEST PROCEDURE FOR VEHICLE SEAT-ANCHORAGES
Fixing of Test Structure
A rigid structure sufficiently representative of the pedestal of the ‘Seat Type’ must be fixed to the seat-anchorage and sufficient of the vehicle structure by means of fixation (bolts, screws, etc.) provided by the manufacturer.
If several ‘Seat Types’ differing from one another in respect of the distance between the front and back ends of their feet can be mounted on the same seat-anchorage, the test must be carried out with the shortest footing.
Application of Force
A force F must be applied, in the manner described in the following clauses.
The force F must be applied at a height of 750 mm above the reference plane.
The force F must be applied on the vertical line containing the geometrical centre of the surface bounded by the polygon having the extreme seat-anchorage points as apexes, by the rigid structure described in clause 8.1.1, in the horizontal direction and directed to the front of the vehicle.
The Force F must:
have a force/time graph which entirely encompasses the corresponding force/time graph determined from a test on the ‘Seat Type’ according to clause 7; or
be that force arising from the tests conducted according to Appendix 1.
DETERMINATION OF INJURY CRITERIA
Head Injury Criterion (HIC)
This injury criterion (HIC) is calculated on the basis of the resultant tri-axial acceleration measured according to clause 7.6.1 by the equation:
For the purposes of this equation, t1 and t2 are any values of time during the test which are not separated by more than a 36 milliseconds time interval, HIC being maximum value for an interval t1, t2. The value of t1 and t2 are expressed in seconds.
Thorax Injury Criterion (ThIC)
This criterion is determined by the absolute value of the resultant acceleration, expressed in m/s2.
The criterion is measured according to clause 7.6.2 and by the acceleration period, expressed in ms.
Femur Injury Criterion (FIC)
This criterion is determined by the compression force, expressed in kN, transmitted axially on each femur of the ‘Hybrid III’.
The criterion is measured according to clause 7.6.3 and by the duration of the compression force, expressed in ms.
Sternum Injury Criterion (SIC)
This criterion is determined by the compression deflection of the sternum relative to the spine.
The criterion is measured in accordance with clause 7.6.4, expressed in mm.
SEAT BACK AND SEAT RESTRAINING DEVICE STRENGTH
Requirements
A 530 Nm moment about the ‘Seating Reference Point’ for each occupant position for which the ‘Seat’ is designed must be applied to the upper cross member in a ‘Rearward’ longitudinal direction, unless it is demonstrated that ‘Seat’ assemblies such as rear ‘Seat’ backs are supported by a vehicle body member capable of withstanding the nominated force.
Testing
Testing to ensure ‘Seat’ backs meet the 530 Nm requirement must be undertaken by:
a force applied horizontally; or
a force applied normal to the ‘Seat’ back; or
a force applied longitudinally and ‘Rearward’ to the upper part of the ‘Seat’ back frame through a component simulating the back of a ‘Manikin’.
If deflection of the ‘Seat’ back causes the moment arm to change, the force should be adjusted to ensure that the moment value of 530 Nm is achieved.
Except as provided in clause 10.2.4, hinged ‘Seats’ or ‘Seat’ backs must be equipped with a self-locking device for restraining the hinged ‘Seat’ or ‘Seat’ back and a release control for releasing that restraining device to preclude the possibility of impact forces acting on unrestrained hinged ‘Seats’ or ‘Seat’ backs.
The requirements set out in clause 10.2.3 do not apply to a ‘Seat’ having a back that is adjustable only for the comfort of its occupants.
If non-self-locking auxiliary latches are provided they must be unlatched during all testing so that only the restraining device and hinges are taking the test forces.
Where ‘Seats’ are mounted on hinged covers, e.g. engine covers, and the ‘Seat’ assembly can withstand the test forces without tilting of the hinged cover and without any latches being latched, then the latches need not be self-locking.
ANCHORAGES AND SASH GUIDES
Provision and Location
A ‘Sash Guide’ must be provided for each seating position to be fitted with a ‘Lap-Sash Belt’.
The location of seatbelt ‘Anchorages’ must be such that the locations of their appropriate ‘Anchor Points’ and ‘Sash Guides’ meet the requirements of this section.
‘Sash Guide’ Requirements - General
The ‘Sash Guide’ must be nominated by the vehicle ‘Manufacturer’ as being either a component of a ‘Seatbelt Assembly’ or not a component of a ‘Seatbelt Assembly’.
The ‘Sash Guides’ nominated by ‘Manufacturers’ as not a component of the ‘Seatbelt’ Assembly’ must include those ‘Sash Guides’ which are not intended to be replaced when the ‘Seatbelt Assembly’ is replaced.
For the purpose of this Rule, a load-bearing ‘Sash Guide’ means a ‘Sash Guide’ which remains integral with its supporting structure and retains the ‘Strap’ under the following loading conditions:
the ‘Anchorage’ test loads resulting from the tests specified in clause 7 or Appendix 1; and
where the ‘Sash Guide’ is a component of a ‘Seatbelt Assembly’, both the Dynamic Testing Procedure of ADR 4/... , “Seat Belts”, and the static strength of assembly test of Australian Standard AS 2597.10 - 1983, “Determination of Static Strength and Dummy Displacement” as specified in ADR 4/... ; and
where the ‘Sash Guide’ is not a component of a ‘Seatbelt Assembly’ (as nominated in clause 11.2.2), then the ‘Sash Guide’ must comply with clause 11.4 as well as with the following clauses of ADR for “Seat Belts” (where applicable) as if the ‘Sash Guide’ were part of the ‘Seatbelt Assembly’: clause 4.2.7 (but also excluding clauses 5, 9 and 14 of Australian Standard 2596-1983, “Seat Belt Assemblies for Motor Vehicles”).
‘Sash Guide’ Requirements - Other
Strength - Except in cases where the ‘Anchor Fitting’ at the ‘Final Torso Anchorage’ is the ‘Sash Guide’, the ‘Sash Guide’ must, when tested in accordance with the requirements of clause 7 or Appendix 1, withstand the forces in such a way that after application and removal of the forces there is no substantial deformation and the ‘Sash Guide’ remains integral with its supporting structure and continues to retain the ‘Strap’.
‘Seat’ Backs - In cases where the ‘Seat’ back is a ‘Sash Guide’ device the design of the ‘Seat’ back must be such that it is not possible for the ‘Strap’ to fall below the lower boundary of ‘Area A’ (see Figure 2) at any point not greater than 300 mm from the ‘Seating Reference Plane’.
If this requirement is met by the use of a positive restraining device incorporated with or attached to the ‘Seat’ back then the device must be designed to withstand a force of 50 N applied in a horizontal transverse direction away from the ‘Seating Reference Plane’.
Design of ‘Sash Guide’ Devices - In cases where the ‘Sash Guide’ which includes the ‘Sash Location Point’ is a load-bearing ‘Sash Guide’, it must retain the ‘Strap’ by either:
the ‘Strap’ cannot be removed from the ‘Sash Guide’ without the use of tools; or
the ‘Strap’ may be removed but returns to its design position when forces are applied.
‘Sash Location Point’ - The ‘Sash Guide’ must be so designed that the ‘Sash Location Point’ meets the location requirements of clause 11.7.
Failure of ‘Sash Guide’ Devices - In cases where one or more ‘Sash Guides’ in the ‘Sash Guide’ system are not load-bearing ‘Sash Guides’, the design of the system must be such that in the installed design position:
the point of the first load-bearing ‘Sash Guide’ where the centreline of the strap first changes direction after leaving the preceding ‘Sash Guide’ must be in ‘Area A’ ; and
the maximum length of ‘Strap’ required to pass from the point referred to in clause 11.3.5.1 to the ‘Upper Torso Reference Point’ via the ‘Sash Guide’ system must not exceed by more than 60 mm the true distance between those points.
Deflection of ‘Sash Guides’
In the case of a ‘Sash Guide’ system where the ‘Sash Guide’ which includes the ‘Sash Location Point’ is a load-bearing ‘Sash Guide’, and is not a component of a ‘Seatbelt Assembly’ (as nominated in clause 11.2.2) the design must be such that:
a ‘Sash Guide’ system with a non-adjustable ‘Sash Location Point’ must comply with clauses 11.4.2 and 11.4.3; and
a ‘Sash Guide’ system with an adjustable ‘Sash Location Point’ must comply with clauses 11.4.2 and 11.4.4 with the ‘Sash Location Point’ set in any position of adjustment.
When a force is applied as specified in clause 11.8.1.2, ‘Sash Guide’ deflection must not reduce, by more than 60 mm, the actual length of ‘Strap’ measured along the ‘Strap’ centreline between the ‘Upper Torso Reference Point’ and the final ‘Anchor Point’.
When a force is applied as specified in clause 11.8.1.2, the displaced ‘Sash Location Point’ must lie in ‘Area A’.
When a force is applied as specified in clause 11.8.1.2 the displaced ‘Sash Location Point’ must not lie below horizontal transverse plane DJ of ‘Area A’.
Effect of ‘Seat’ Back Adjustment
In cases where the ‘Seat’ back is provided with at least one point of adjustment between the design ‘Seat Back Angle’ and 30o inclusive, the requirements of clauses 11.3.5.2 and 11.4.1 must be met when the ‘Upper Torso Reference Point’ is determined with the ‘Seat’ back adjusted not to the design ‘Seat Back Angle’ but to the greatest available ‘Seat Back Angle’ up to and including 30o.
Location of Lap ‘Anchor Points’
The two lap ‘Anchor Points’ provided for a particular seating position must lie on opposite sides of the ‘Seating Reference Plane’ in such a way that the sum of distances measured normal to the ‘Seating Reference Plane’ is not less than 165 mm.
The lines joining the lap ‘Anchor Point’ to the extreme points on the ‘Pelvis Reference Locus’ must be inclined to the horizontal at angles of not less than 25o nor more than 80o when viewed normal to the ‘Seating Reference Plane’.
In cases where the line representing the centreline of the ‘Strap’ is not a straight line when viewed normal to the ‘Seating Reference Plane’:
with the ‘Seat’ in its foremost riding position the line passing through the foremost point on the ‘Pelvis Reference Locus’ and extending ‘Rearward’ to the first point of contact with the ‘Seat’ or other device must be inclined to the horizontal at an angle of not less than 25o ; and
subject to the exception in the following clause, with the ‘Seat’ in the rearmost riding position the distance from the ‘Pelvis Reference Point’ to the lap ‘Anchor Point’ measured along the centreline of the ‘Strap’ must not exceed by more than 60 mm the true distance from the ‘Pelvis Reference Point’ to the lap ‘Anchor Point’; and
compliance with the preceding clause is not required where the system is so designed that when tested in accordance with the load requirements of either clause 7 or Appendix 1 the components of the vehicle or ‘Seat’ which cause the centreline of the ‘Strap’ between the lap ‘Anchor Point’ and the ‘Pelvis Reference Point’ to vary from a straight line, do not deflect or fail in such a manner that the effective length of the ‘Strap’ measured along the centreline between the lap ‘Anchor Point’ and the ‘Pelvis Reference Point’ is reduced by more than 60 mm.
Location of ‘Sash Location Point’
For both conditions of force specified in clause 11.8.1.1:
the ‘Sash Location Point’ must be at least 140 mm from the ‘Seating Reference Plane’; and
the ‘Sash Location Point’ must lie in ‘Area A’.
Notwithstanding the requirements of clause 11.7.1, the ‘Sash Location Point’ may be adjustable for comfort provided:
at least one point in the range of adjustment must permit the ‘Sash Location Point’ to comply with the requirements of clause 11.7.1; and
no point of adjustment must cause the ‘Sash Location Point’ to lie below horizontal transverse plane DJ of ‘Area A’ for both conditions of force referred to in clause 11.8.1.1; and
the ‘Sash Location Point’ must be adjustable without the use of tools.
Test of ‘Sash Guide’ Deflection
Tests must be performed with the upper torso ‘Strap’ installed in the vehicle by applying:
tensile forces of 5 N and 900 N to the ‘Strap’ in a direction from the appropriate ‘Sash Location Point’ towards the ‘Upper Torso Reference Point’; and
a tensile force of not less than 8.5 kN to the ‘Strap’ in a direction from the appropriate ‘Sash Location Point’ towards the ‘Upper Torso Reference Point’.
DETERMINATION OF NUMBER OF SEATING POSITIONS
Single ‘Seats’
If the effective cushion width as determined by clause 12.3 is less than 800 mm, a ‘Seat’ must be regarded as providing for one seating position only.
Multiple ‘Seats’
If the effective cushion width as determined by clause 12.3 is 800 mm or more, the number of seating positions must be the number of complete multiples of 400 mm unless the nature of obstructions or peculiarities of design results in the ‘Seat’ being ‘Approved’ for a lesser number of seating positions.
Where a ‘Seat’ with an effective cushion width, as determined by clause 12.3.2, of 1200 mm or more has its ‘Seat’ cushion and ‘Seat’ back so contoured as to provide one or two clearly identifiable seating positions, the ‘Seat’ will be considered as providing for two seating positions only if:
the ‘Seat’ consists of two separate ‘Seats’ with an intervening gap, which may be filled with an insert; or
there are two contoured seating positions and the lateral distance between their centrelines is less than 800 mm; or
there is one contoured seating position and the lateral distance from its centreline to the far end of the adjacent ‘Seat’ cushion, or to its side wall if this is less than 100 mm from the end of the cushion, is less than 1000 mm.
Effective Cushion Width
The effective cushion width is the width of the ‘Seat’ cushion measured horizontally at the intersection of the ‘Seat’ cushion with the transverse plane through the ‘Torso Reference Line’.
The effective cushion width is determined by an analysis of ‘Seat’, ‘Seat’ back and vehicle structure sections on the transverse plane:
if a cushion is separated from another cushion by less than 100 mm the two cushions must be regarded as continuous; and
if an end of the cushion is separated from adjoining structure by less than 100 mm it must be regarded as extending to the adjoining structure.
Should the cushion widths determined by clause 12.3.2 exceed the internal width of the vehicle measured through a point located 562 mm from the ‘Seating Reference Point’ when measured along the ‘Torso Reference Line’, then the effective cushion width is the internal width of the vehicle determined at this height.
APPENDIX 1
STATIC TEST PROCEDURE FOR OCCUPANT PROTECTION IN
BUSES
TEST PROCEDURES FOR SEATS AND ANCHORAGES
Preparation of ‘Seats’ to be Tested
The ‘Seat(s)’ to be tested must be mounted:
on a testing platform representative of the body of a vehicle; or
on a rigid testing platform.
The seat-anchorage on the testing platform provided for the test ‘Seat(s)’ must be identical to, or have the same characteristics as, that used in vehicle(s) in which the ‘Seat’ is intended to be used.
The ‘Seat(s)’ to be tested must be complete with all upholstery and accessories.
If the ‘Seat’ is fitted with a table, the table must be in the stowed position.
If adjustable laterally, the ‘Seat’ must be positioned for maximum extension.
If adjustable, the ‘Seat’ back must be adjusted to the most upright position.
If the ‘Seat’ back is equipped with a ‘Head Restraint’ adjustable for height, it must be in its lowest position.
STATIC TESTS
Application of Test Loads
Test load requirements must be applied simultaneously:
for forward facing ‘Seats’ the forces as per clauses 2.3, 2.4 and 2.6 of this Appendix; and
For ‘Seat Types’ designed not to have a ‘Seat’ installed within strikable distance behind them (as determined by clause 1 of Appendix 2) the loads as per clauses 2.4 and 2.6 of this Appendix; and
For rearward facing ‘Seats’ the loads as per clause 2.6.2 of this Appendix only needs to be applied.
‘Seat’ Back Loads - Test Apparatus
The test apparatus consists of cylindrical surfaces with a radius of curvature equal to 82 + 3 mm and a width:
2.2.2.1 at least equal to the width of the ‘Seat’ back of each seating position of the ‘Seat’ to be tested for the upper form; and
2.2.2.2 be from 320 to 330 mm for the lower form as shown in Figure 3; and
2.2.2.3 The surface resting against the parts of the ‘Seat’ must be made of a material the hardness of which is not less than 80 Shore A; and
2.2.2.4 Each cylindrical surface must be equipped with at least one force transducer able to measure the forces applied in the direction defined in clause 2.3 of this Appendix.
‘Seat’ Back Loads - Test Procedure
A test force of at least 1000/H1 N must be applied using a device, conforming to clause 2.2 of this Appendix, to the rear part of the ‘Seat’ corresponding to each seating position of the ‘Seat’.
The direction of application of the force must be situated in the vertical median plane of the seating position concerned, it must be horizontal and from the rear towards the front of the ‘Seat’.
This direction must be situated at the height H1 which must be between 0.7 metre and 0.8 metre above the reference plane. The exact height must be determined by the manufacturer.
A test force of at least 2000/H2 N must be applied to the rear part of the ‘Seat’ corresponding to each seating position of the ‘Seat’ in the same vertical plane and in the same direction at the height H2 which must be between 0.45 metre and 0.55 metre above the reference plane, with a device conforming to clause 2.2 of this Appendix. The exact height must be determined by the manufacturer.
The test forms must be maintained as far as possible in contact with the rear of the ‘Seat’ during the application of the forces specified in clauses 2.3.1, 2.3.4 and 2.4 of this Appendix. They must be able to pivot in a horizontal plane.
Where a ‘Seat’ consists of more than one seating position, the forces corresponding to each seating position must be applied simultaneously and there must be as many upper and lower forms as seating positions.
The initial position of each seating position of each of the forms must be determined by bringing the test devices into contact with the ‘Seat’ with a force equal to at least 20 N.
The forces indicated in clauses 2.3.1 and 2.3.4 of this Appendix must be applied as rapidly as possible and must be maintained together at the specified value, whatever the deformation, for at least 0.2 seconds.
Body Block Loads
Loads must be transmitted by the use of two body blocks per ‘Seat’.
Each body block must be restrained by attachments which are representative of a seatbelt passing around the body block and connected to the ‘Anchorages’ under test by fittings that are representative of the actual ‘Anchor Fittings’ designed for each ‘Anchorage.’
The body blocks must apply a total force of 17.7 kN to the upper torso body block and 8.9 kN to the lap body block.
In cases where one ‘Anchorage’ is a ‘Final Torso Anchorage’, the attachment restraining the body block must pass through the ‘Sash Guide’ system in all cases other than those specified in the following clauses.
An attachment restraining the body block may by-pass any ‘Sash Guide’ which is not a load bearing ‘Sash Guide’.
A load bearing ‘Sash Guide’ which is a component of a ‘Seatbelt Assembly’ (as nominated in clause 11.2.1) may be replaced by a representative component of sufficient strength to withstand the force requirements of clause 2.4.3 of this Appendix.
Direction of Loading
In the case of front and rear-facing ‘Seats’, the direction of load to the body blocks must be:
‘Forward’ of the seating position; and
parallel to the ‘Seating Reference Plane’; and
In the case of pelvic restraint, the direction of load must be at an angle above the horizontal of not less than 0 nor more than 20 degrees; and
In the case of upper torso restraint, the direction of load must be at an angle above the horizontal of not less than 0 nor more than 20 degrees.
‘Seat’ Load
A test load at least equal to 20 times the weight of the ‘Seat’ must be applied by:
adding this load to the lap body block load as specified in clause 2.4.3 of this Appendix; or
applying this load in a forward horizontal direction through the centre of gravity of the ‘Seat’.
For rear facing ‘Seats’ distributed load must be applied over the height of the ‘Seat’ back in the forward horizontal longitudinal direction such that:
a distributed load of twenty times the weight of the entire ‘Seat’ applied simultaneously with 13 kN by the number of seating positions for the ‘Seat’ under test; or
a concentrated load at the loading centroid of the same size may be used in place of the distributed loads.
Any surface which is contactable by the headform using the procedure as follows is part of the head impact zone.
The headform to be used must be a spherical headform 165 mm in diameter pivoted about the ‘H‑Point’ such that the distance from the ‘H‑Point’ to the top of the headform is continuously adjustable between 736 mm and 840 mm.
The headform must be moved through all arcs of the vertical plane down to a position of 25.4 mm above the ‘H-Point’ and as far as 20 degrees on either side of the longitudinal vertical plane which passes through the ‘H‑Point’.
Each excursion must start from vertical and the length of the arm must not be changed during any given excursion.
Points of Contact
All points of contact must be established as specified in the following clauses.
Areas where the energy dissipating properties are uniform over a range of points of contact can be treated as one point of contact located at the position which would give the worst result in the test specified in clause 5.1 of this Appendix.
Areas where the energy-dissipating property varies by virtue of varying padding thickness alone can be treated as one point of contact located at the position of minimum thickness of padding or which would give the worst result in the test specified in clause 5.1 of this Appendix, whichever is the more stringent.
For determining the head-impact zone the ‘Seats’ must, if they are adjustable, be in the rearmost position with their backs inclined as near as possible to 25o unless indicated otherwise by the manufacturer.
REAR PARTS OF SEATS
Requirements
The surface of rear parts of ‘Seats’ must not exhibit dangerous roughness or sharp edges likely to increase the risk or severity of injury to the occupants.
That part of the back of the ‘Seat’ which is in the head-impact zone defined in clause 1 of this Appendix must be energy-dissipating, as prescribed in clause 5 of this Appendix.
In the case of ‘Seats’ fitted with ‘Head Restraints’, each test must be carried out with the ‘Head Restraint’ in the lowest position.
In the case of a ‘Seat’ which is designed to be fitted in several types of vehicle, the impact zone must be determined with the ‘Seats’ installed at 750 mm pitch.
Where this is done, the resultant impact zone will be deemed adequate for the other types of vehicles.
The requirements of clause 2 of this Appendix must be considered to be satisfied in the case of ‘Head Restraints’ that either are part of a vehicle type approved under ECE Regulation No. 17(03) or are approved under ECE Regulation No. 25(02).
OTHER FITTINGS
The requirements of clause 2 of this Appendix apply to such fittings within the head impact zone not mentioned in previous clauses as, according to their location, are capable of being contacted by the occupants in accordance with the procedure prescribed in clause 1 of this Appendix.
If the contactable members of such fittings are made of material of less than 50 Shore A hardness but are mounted on a rigid support, the requirements apply only to the rigid support.
TEST PREPARATION
Setting up
A component made of energy-dissipating material must be mounted and tested on the structural supporting member on which it is to be installed on the vehicle.
The test must be carried out:
directly on the vehicle body; or
the component may be mounted on a fitting simulating installation on the vehicle.
Where a test is carried out directly on the vehicle body the structural member or the vehicle body must be firmly attached to the test bench so that it does not move under impact.
Where the component is mounted on a fitting simulating installation on the vehicle, the assembly comprising the component and the fitting must have the same geometrical arrangement as, and a degree of rigidity not lower and an energy-dissipating capacity not higher than those of, the real assembly comprising the component and the structural supporting member.
Test Apparatus
The test apparatus is to consist of a pendulum where the pivot is supported by ball-bearings and with a reduced mass MR of 6.8 kg at its centre of percussion.
The lower extremity of the pendulum is to consist of a rigid headform 165 mm in diameter whose centre is identical with the centre of percussion of the pendulum.
The headform must be fitted with two accelerometers and a speed transducer, all capable of measuring values in the direction of impact.
Recording Instruments
The recording instruments used must be such that measurements can be made with the degrees of accuracy specified below.
In the case of acceleration, requirements are:
accuracy + 5% of the real value;
frequency response up to 1,000 Hz;
cross-axis sensitivity > 5% of the lowest point on the scale.
In the case of speed, requirements are:
accuracy + 2.5% of real value;
sensitivity = 0.14 m/s.
In the case of time recording, the instrumentation must enable the action to be recorded throughout its duration and readings to be made to within one thousandth of a second.
The beginning of the impact at the moment of first contact between the headform and the test component must be noted on the recordings used for analysing the test.
TEST PROCEDURE AND RESULTS
Test Procedure
At every point of impact on the surface to be tested the direction of impact is the tangent to the trajectory of the headform of the measuring apparatus defined in clause 1 of this Appendix.
Where the angle between the direction of impact and the perpendicular to the surface at the point of impact is 5o or less, the test must be carried out in such a way that the tangent to the trajectory of the centre of percussion of the pendulum coincides with the direction of impact. The headform must strike the test component at a speed of 6.69 m/s.
Where the angle between the direction of impact and the perpendicular to the surface at the point of impact is more than 5o , the test may be carried out in such a way that the tangent to the trajectory of the centre of percussion of the pendulum coincides with the perpendicular to the point of impact. The test speed must then be reduced to the value of the normal component of the speed prescribed in clause 5.1.2 of this Appendix.
Determination of Results
The deceleration rate taken must be the average of the readings of the two decelerometers.
Source text: opening excerpt
Sourced from the Federal Register of Legislation (legislation.gov.au), CC BY 4.0.
1 Vehicle Standard (Australian Design Rule 68/01 – Occupant Protection in Buses) 2024
Vehicle Standard (Australian Design Rule 68/01 – Occupant Protection in Buses) 2024
I, Anthony Chisholm, Assistant Minister for Regional Development, determine this national road vehicle standard under section 12 of the Road Vehicle Standards Act 2018.
APPENDIX 2 SEAT BACK ENERGY-DISSIPATING TEST..................29
DETERMINATION OF HEAD IMPACT ZONE......................29
REAR PARTS OF SEATS.......................................29
OTHER FITTINGS.............................................30
TEST PREPARATION..........................................30
TEST PROCEDURE AND RESULTS..............................32
legislative provisions
1.1. Name of Standard
1.1.1. This standard is the Vehicle Standard (Australian Design Rule 68/01 – Occupant Protection in Buses) 2024.
1.1.2. This standard may also be cited as the Australian Design Rule 68/01 - Occupant Protection in Buses, or ADR 68/01.
1.2. Commencement
1.2.1. This standard commences on the day after it is registered.
FUNCTIOn
The function of this ADR is to specify, for certain omnibuses, requirements for seatbelts, the strength of ‘Seats’, seat-anchorages, seatbelt ‘Anchorages’ and ‘Child Restraint Anchorages’, and provisions for protecting occupants from impact with ‘Seat’ backs and accessories on ‘Seats’ and armrests.
The rule includes requirements both for ‘Seats’ and for vehicles fitted with ‘Seats’.
APPLICABILITY
This vehicle standard applies to category MD and ME vehicles, from the dates set out in clauses 3.1.1 to 3.1.2 and the table under clause 3.4 below.
1 November 2026 for all new model vehicles.
1 November 2027 for all vehicles.
Notwithstanding clause 3.1 above, a category MD or ME vehicle is not required to comply with this vehicle standard if it:
is a ‘Route Service Omnibus’ not equipped with any passenger ‘Seatbelt Assemblies’; or
is an omnibus with less than 17 ‘Seats’ including the driver.
For the purposes of clause 3.1.1 above, a “new model” is a vehicle model first produced with a ‘Date of Manufacture’ on or after the date prescribed in that clause.
Applicability Table
Vehicle Category
ADR Category Code
UN Category Code*
Manufactured on or After**
Acceptable Prior Rules
Moped 2 wheels
LA
L1
N/A
Moped 3 wheels
LB
L2
N/A
Motor cycle
LC
L3
N/A
Motor cycle and sidecar
LD
L4
N/A
Motor tricycle
LE
L5
N/A
Passenger car
MA
M1
N/A
Forward-control passenger vehicle
MB
M1
N/A
Off-road passenger vehicle
MC
M1
N/A
Light omnibus
MD
M2
up to 3.5 tonnes ‘GVM’ and up to 12 seats
MD1
N/A
up to 3.5 tonnes ‘GVM’ and more than 12 seats
MD2
N/A
over 3.5 tonnes and up to 4.5 tonnes ‘GVM’
MD3
1 November 2026
Nil
over 4.5 tonnes and up to 5 tonnes ‘GVM’
MD4
1 November 2026
Nil
Heavy omnibus
ME
M3
1 November 2026
Nil
Light goods vehicle
NA
N1
N/A
Medium goods vehicle
NB
N2
N/A
Heavy goods vehicle
NC
N3
N/A
Very light trailer
TA
O1
N/A
Light trailer
TB
O2
N/A
Medium trailer
TC
O3
N/A
Heavy trailer
TD
O4
N/A
* The category code may also be in the format L1, L2, L3 etc.
** See clauses 3.1 to 3.3
DEFINITIONS
For vehicle categories, definitions and meanings used in this standard, refer to:
Vehicle Standard (Australian Design Rule – Definitions and Vehicle Categories) 2005.
REQUIREMENTS
All ‘Seats’ other than the driver’s ‘Seat’, must meet the requirements set out in this rule.
Seat Strength
Each ‘Seat’ must, when tested according to the requirements in clause 7 or Appendices 1 and 2, protect restrained occupants from injury by impacting the ‘Seat’ back or other structure forward of the ‘Seat’.
In the case of dynamic tests conducted in accordance with the requirements of clause 7 and the injury criteria determined in accordance with clause 9:
the head injury criterion must be less than 1000; and
the thorax injury criterion must be less than 590 m/s2; and
the femur injury criterion must be less than 10 kN; and
the compression deflection of the sternum relative to the spine must not exceed 76 mm; and
no part of the trunk or the head of the dummy in the rearmost ‘Seat’ is to pass beyond the transverse vertical plane situated at 1.6 m from ‘H-Point’ of the rearmost ‘Seat’ in the test.
there must be no failure of any component of the ‘Seat’.
In the case of static tests conducted in accordance with the requirements of Appendices 1 and 2:
the maximum displacement of the central point of application of each force prescribed in Appendix 1 measured in the horizontal plane and in the longitudinal median plane of the relevant seating position must not exceed 150 mm; and
the headform deceleration determined by tests conducted in accordance with Appendix 2 must not exceed 785 m/s2 continuously for more than 3 milliseconds.
Where the horizontal plane on which a ‘Seat’ is installed differs in height by more than 200 mm from that of the ‘Seat’ immediately in front of it, the tests required in clause 7 or Appendix 2 must be conducted with ‘Seats’ arranged to give that difference in height.
Seat-Anchorage Strength
The seat-anchorages for every ‘Seat’ installed in the vehicle must withstand the forces which result from the tests specified in clauses 7 or Appendix 1.
The seat-anchorage strength can be tested as specified in clause 8, by applying a force simulating that measured during a test as specified in clause 7 or Appendix 1 on that ‘Seat Type’ as specified in clause 7 or Appendix 1.
One test conducted as specified in clause 7 or Appendix 1 may be used to determine simultaneously the adequacy of the seat anchorage strength of a ‘Seat Type’ and of a vehicle.
Seatbelt Assemblies
This is an opening excerpt, not the complete document.
Seat back and restraint strength: The ADR requires application of a 530 Nm moment to the upper cross member about the Seating Reference Point for each occupant position unless the seat back is otherwise supported (cl. 10.1). Hinged seats and seat backs must have self‑locking devices unless they are only adjustable for comfort (cl. 10.2.3-10.2.4).
Labelling and warnings: The ADR mandates both visual and audible occupant seatbelt awareness systems including text, font, size, placement and illumination/backlighting timing. Each seating position requires a durable label with prescribed text and minimum letter height (cl. 5.8.1). There is a separate front‑of‑compartment visual warning with larger minimum letter height (cl. 5.8.2). The audible warning must play a specified phrase after the last passenger door closes and commence before the vehicle reaches 500 metres forward travel or 25 km/h, unless a passenger recognition system is fitted (cl. 5.8.3-5.8.5).
Accessory safety and breakaway behaviour: The ADR prescribes tests for fittings and armrests. Fittings above 400 mm from the Reference Plane must either not project more than 25 mm from the rear surface under a 375 N sphere load or be designed to break away so that smaller spheres cannot contact exposed edges (cl. 6.1). Armrests are subject to vertical and horizontal forces at defined locations and must not expose hazardous projections after load application (cl. 6.2).
Together these concepts form the engineering and compliance framework. The ADR’s detailed numeric thresholds, required test apparatus and measurement standards make the Standard a rules‑based, test‑oriented instrument that translates occupant protection objectives into measurable pass/fail requirements.
End users and third parties: Indirectly affected groups include child restraint manufacturers whose anchor fittings must be compatible with seat provisions (cl. 5.6), aftermarket installers replacing seatbelt assemblies (the ADR requires that seatbelt anchorages be designed so assemblies can be replaced readily, cl. 5.7.7), and vehicle interior designers who must ensure that accessories, fittings and seat contours meet the head impact and accessory safety provisions (cl. 6, Appendix 2).
Excluded or specialised providers: The ADR’s explicit exceptions mean that small omnibuses with fewer than 17 seats and certain route service buses without passenger seatbelts are outside its scope (cl. 3.1.2). Also, for seatback head restraint approvals ECE Regulation No. 17(03) and No. 25(02) are accepted equivalently for head restraints under Appendix 2 (cl. 2.2.3 of Appendix 2).
Who pays and who decides: Manufacturers and suppliers bear the compliance costs for design changes, testing, and installation of specified hardware. Test laboratories and engineering resources will be paid for by manufacturers or importers to produce evidence of compliance. Approval decisions rest with the authority empowered under the Road Vehicle Standards Act 2018, acting on whether a vehicle meets this ADR at the point of registration or import clearance.
Accessory safety and armrest duty: Fittings above 400 mm must not present exposed projections under a 375 N sphere loading or must break off/bend to prevent smaller sphere contact (cl. 6.1). Armrests must survive specified vertical and horizontal loads without exposing hazardous edges and present minimum radii contactable by a 165 mm sphere as well as 5 mm radii for 70 mm sphere contactable parts, depending on the test (cl. 6.2).
Testing and documentation duties: Seats and anchorages must be prepared and tested according to detailed preparation, dummy seating and instrument requirements in clause 7 and Appendices. Measurement systems must correspond to ISO 6487 and specified CFC settings (cl. 7.5-7.6). Where seat travel adjustments exist, compliance must be demonstrated in both extremes of travel and height (cl. 5.7.4). Adjustable anchorages and sash location points must meet strength requirements in any position of adjustment (cl. 5.7.9-5.7.10, cl. 11.4.1 and 11.4.4).
Right to elect alternative procedures: The ADR provides an alternative static test procedure for vehicle seat‑anchorages (clause 8). The manufacturer can choose to test anchorages by fixing a representative rigid structure to the seat anchorage and applying a force F with a force/time graph that encompasses the corresponding dynamic test profile or that arising from Appendix 1 tests (cl. 8.1-8.2). Manufacturers can also choose between dynamic and static test regimes for seats in particular configurations as specified (cl. 5.2.3, cl. 7.2).
Right to nominate sash guide status: Manufacturers must nominate a sash guide as a component of a seatbelt assembly or not (cl. 11.2.1-11.2.2). The ADR treats those two classes differently for testing and replacement obligations.
Design freedoms and limitations: The ADR prohibits side‑facing seats (cl. 5.7.2). It allows adjustable sash location points and anchorages but requires they meet strength and deflection requirements across their adjustment range (cl. 5.7.9-5.7.10, cl. 11.4.1 and 11.4.4). Manufacturers retain design choice in how to provide child restraint fittings versus anchorages, and may design sash guides to be removable provided they meet load‑bearing criteria or return to position (cl. 11.3.3-11.3.4).
Procedural duties: Where tests require seats to be mounted on a representative vehicle body or a rigid testing platform with anchorages identical or of the same characteristics as in the intended vehicle, manufacturers must ensure equivalence between test rigs and production fitment (cl. 7.1.1-7.1.2, Appendix 1 cl. 1).
The ADR does not itself specify criminal or civil penalty amounts. It is a prescribed standard under the Road Vehicle Standards Act 2018, so enforcement and consequences for non‑compliance flow from that Act and implementing administrative processes, rather than provisions within this ADR text.
No conflict clause in ADR: The ADR does not specify how conflicts between this ADR and other ADRs are to be resolved. Where the ADR refers to other ADRs for certain specifications, those requirements apply as incorporated. For matters not expressly covered by this ADR, other ADRs and the Road Vehicle Standards Act 2018 will determine applicable obligations.
Practical effect: Manufacturers must coordinate compliance testing and design to meet the ADR itself and the referenced ADRs/standards. Approval packages will commonly include cross‑referenced evidence (e.g. ADR 4 test reports for seatbelts, ADR 34 fittings tests for child restraint anchorages, AS 2597.10 static strength tests) to demonstrate full compliance across the vehicle’s restraint system.
Load magnitudes and test rig fidelity: The dynamic test requires the test rig to achieve, within 30 ms, a forward deceleration of at least 196 m/s2 measured near the lap anchorage and to maintain that deceleration for at least 20 ms (cl. 7.4). Laboratories must replicate this pulse. The alternative static seat anchorage test requires force/time graphs that “entirely encompass” the corresponding dynamic force/time graphs from clause 7, making the static route contingent on dynamic data or Appendix 1 outputs (cl. 8.2.4).
Child restraint provisions may affect seating capacity: The ADR mandates at least six seats with child restraint anchor fittings or anchorages meeting ADR 34/... (cl. 5.6.1). Providing permanent fittings or anchorages may require structural attachments or space that affects seat layout and capacity.
Accessories must either remain flush or break away safely: Fittings above 400 mm must not project more than 25 mm under a 375 N, 165 mm sphere load or must break off so that no projections contact a 70 mm sphere (cl. 6.1). Designers must choose between robust flush design and engineered breakaway features, both of which require testing or evidence.
Counting seating positions: The rules for effective cushion width and how to count seating positions are specific. A cushion under 800 mm is one seating position. For cushions ≥ 800 mm the number of positions is the number of complete multiples of 400 mm unless design peculiarity authorises fewer positions (cl. 12.1-12.3). Contoured cushions have separate rules for counting with thresholds at 1200 mm and lateral distance measures. Miscounting seating positions can produce non‑compliant declarations of capacity.
Head impact zone and energy‑dissipation test particulars: Appendix 2 requires a 165 mm headform pivoted about the H‑point adjustable between 736 and 840 mm and sweeping arcs that reach 25.4 mm above the H‑point and 20 degrees laterally. Tests use a pendulum with a reduced mass MR of 6.8 kg at the centre of percussion and require two accelerometers and a speed transducer with tight accuracy and frequency response requirements (Appendix 2 cl. 1-4). Labs must meet these instrument performance thresholds or test results may be rejected.
Rear‑facing seat variations and testing permutations: The ADR prescribes different test set‑ups for forward‑facing, rear‑facing, seats with and without seats behind them, and seats designed for less than 800 mm pitch (cl. 7.2). Incorrect test configuration, for example testing at 800 mm pitch when the seat’s design pitch is less, can invalidate results.
Self‑locking for hinged seats: Hinged seats or seat backs must have a self‑locking device unless the back is adjustable only for occupant comfort (cl. 10.2.3-10.2.4). If non‑self‑locking auxiliary latches exist, they must be unlatched during testing so only the primary restraints and hinges take test forces (cl. 10.2.5).
These concrete technical requirements create multiple touchpoints where design, testing and documentation must align. Failure at any of these points can lead to a finding of non‑compliance in approval or import checks.
Select accredited test laboratories with capability to reproduce the specified deceleration pulse: a velocity change of at least 49 km/h producing a forward deceleration of at least 196 m/s2 within 30 ms, sustained for at least 20 ms (cl. 7.4). Confirm test rig instrumentation meets ISO 6487 and CFC filter requirements (cl. 7.5-7.6).
Dummy selection and set‑up: procure and configure Hybrid III dummies (or permitted alternatives) and position them per the ADR for limb spacing, arm placement, feet flat and knees spacing (cl. 7.3). For unrestrained occupant loading tests, prepare unrestrained dummies behind restrained dummies as prescribed (cl. 7.9).
Sash guide and anchorage tests: perform sash guide deflection and tensile tests under prescribed loads, ensuring sash location point remains in Area A and at least 140 mm from the Seating Reference Plane under load (cl. 11.7; 11.8).
Seat back energy tests: for head impact surfaces, set up pendulum tests with 165 mm headform, proper MR calculation and required instrumentation frequency and accuracy (Appendix 2 cl. 2-4).
Static body block tests: where using Appendix 1, perform seat back loads, body block loads, and seat load tests with correct force magnitudes (Appendix 1 cl. 2-4).
Document and retain test evidence
Retain full test reports showing instrument calibration, CFC values, acceleration traces, HIC computation and other injury metrics (cl. 7.5-7.6; cl. 9). Demonstrate that HIC, thorax, femur and sternum results meet numeric thresholds in cl. 5.2.2.
For static tests, provide measurements of central point displacement and headform deceleration times per cl. 5.2.3 and Appendix 1 and 2 outputs.
If using the alternative seat anchorage test, include the force/time graph and demonstrate it “entirely encompasses” the corresponding dynamic force/time graph or is represented by Appendix 1 forces (cl. 8.2).
As‑built verification and production controls
Ensure production seats are installed with the same anchorage geometry and characteristics as tested (cl. 7.1.2). Maintain quality control records showing consistency between test samples and production fitment.
Verify that adjustable seat positions and adjustable anchorages are produced and locked to the same adjustment ranges tested. Demonstrate tests in both foremost/highest and rearmost/lowest positions where applicable (cl. 5.7.4).
Confirm that seatbelt assemblies are readily replaceable and that anchorages can receive more than one anchor fitting where designed (cl. 5.7.7-5.7.8).
Marking, warnings and systems commissioning
Fit durable visual warnings at each seating position as specified. Ensure fonts, letter heights and placement are correct, including the front compartment sign with 40 mm minimum letter height (cl. 5.8.1-5.8.2).
Install and test the audible warning message so it plays the specified phrase after the last passenger door closes and begins before 500 m of forward travel or 25 km/h. If a passenger recognition system is used, test that the audible prompt is activated only when permitted (cl. 5.8.3-5.8.5).
Commission lighting/backlighting to meet the 5 second illumination requirement upon door open and 60 seconds after last door close for the front visual warning (cl. 5.8.2.4).
Documentation for approval
Prepare an approval package that includes design drawings, seat and anchorage specifications, test protocols, full test reports, installation instructions, and as‑built verification records showing that production configurations match tested samples.
Where components are compliant via alternative recognized standards or ECE approvals (e.g. head restraints under ECE Reg 17(03) or 25(02)), include certificates of conformity or approvals as evidence (Appendix 2 cl. 2.2.3).
Post‑market procedures and maintenance
Ensure maintenance manuals and spare parts guidance allow replacement of seatbelt assemblies as required and provide instructions for the upkeep of sash guides, anchor fittings and child restraint fittings (cl. 5.7.7).
Monitor in‑service reliability and report defects per the Road Vehicle Standards Act 2018 obligations. If in‑service failure indicates a design non‑conformity, prepare recall or remedy plans consistent with regulatory obligations.
Practical tradeoffs and planning
Account for manufacturing lead time, testing capacity and budget for dynamic tests which can be resource and cost intensive. Consider whether static tests or ECE/ADR component equivalence can reduce test scope consistent with the ADR provisions (cl. 8, Appendix 2 cl. 2.2.3).
Plan for seating layout changes due to child restraint fittings or sash guide routing that may affect seat pitch and seating counts under clause 12.
By following the above steps and aligning design, test and production evidence with the specific clauses cited (notably clauses 5, 7, 8, 9, 11 and Appendices 1 and 2), manufacturers and approval applicants can produce a coherent compliance package. Keep records and test artefacts on file to support approvals and to respond to regulator queries about test rig fidelity, instrumentation settings and production equivalence.
Each ‘Seat’ must be equipped with a ‘Seatbelt Assembly’.
The ‘Seatbelt Assembly’ of front-facing ‘Seats’ must be a ‘Lap-Sash Belt’ equipped with an ‘Emergency Locking Retractor’ as specified in ADR 4/....
The ‘Seatbelt Assembly’ of a rear-facing ‘Seat’ must be:
a ‘Lap Belt’ equipped with an ‘Emergency Locking Retractor’ as specified in ADR 4/... or
a ‘Lap-Sash Belt’ equipped with an ‘Emergency Locking Retractor’ as specified in ADR 4/... .
Seatbelt Anchorages
‘Seats’ must be equipped with seatbelt ‘Anchorages’ which for:
all front-facing ‘Seats’ must have anchorages for pelvic and upper torso restraint, as specified in clause 11, and
all rear-facing ‘Seats’ must have anchorages for pelvic restraint and, if fitted with a ‘Lap-sash’ seatbelt, upper torso restraint as specified in clause 11.
All ‘Anchorages’, whether on front-facing or rear-facing ‘Seats’, must be able to withstand the forces resulting from the tests specified in clause 7 or Appendix 1.
All ‘Anchorages’, including the ‘Final Torso Anchorage’, must be mounted on the ‘Seat’, except where the ‘Seat’ does not form the head impact zone of another ‘Seat’ behind it as determined by clause 1 of Appendix 2.
Provision for Child Restraints
At least six ‘Seats’ in the vehicle must be provided with ‘Child Restraint Anchor Fittings’ or, at the ‘Manufacturer’s’ option, ‘Child Restraint Anchorages’ and ‘Child Restraint Anchor Fittings’ meeting the requirements specified in ADR 34/... .
Each ‘Seat’ provided with a ‘Child Restraint Anchor Fitting’ must be provided with a means of preventing the ‘Child Restraint Anchorage’ tether strap from moving sideways.
Each ‘Child Restraint Anchor Fitting’ must be either integral with the ‘Seat’ or mounted in a permanent structure immediately behind the ‘Seat’.
Each ‘Child Restraint Anchor Fitting’ applicable to a ‘Seat’ tested according to clause 7 or Appendix 2 must be present during those tests with any closure plugs removed and with a ‘Child Restraint Attaching Clip’ attached.
A ‘Child Restraint Anchor Fitting’, with any closure plugs removed and with a ‘Child Restraint Attaching Clip’ attached must be treated as an accessory and must meet the requirements of clause 6.
Other Requirements
Where tests are conducted to clause 7 and a ‘Seat’ is installed without a strikable structure on a ‘Seat’ in front of it (as determined by Appendix 2 clause 1) but with any other strikable structures (modesty panel, hand rail etc) in front of it (as determined by Appendix 2 clause 1), additional tests must be conducted according to the procedure in clause 7 with:
in the case of three rows of ‘Seats’ the rear row of ‘Seats’ omitted and the front row of ‘Seats’ replaced by the structure in front of the ‘Seat’; or
in the case of two rows of ‘Seats’ the front row of ‘Seats’ replaced by the structure in front of the ‘Seat’.
Side facing ‘Seats’ are not permitted.
Any accessories fitted to the ‘Seat’ must meet the requirements specified in clause 6.
Any ‘Seat’ which has provision for vertical or longitudinal adjustment must demonstrate compliance with these requirements in both foremost and highest position and rearmost and lowest position.
‘Seat’ travel stops must not take any part of any test forces.
Any ‘Head Restraint’ proposed to be used must be included in the ‘Seat’.
All seatbelt ‘Anchorages’ must be designed so that ‘Seatbelt Assemblies’ can be replaced readily.
Any seatbelt ‘Anchorage’ may be designed to receive more than one ‘Anchor Fitting’.
Adjustable Upper Torso Seatbelt ‘Anchorages’ - In the case where one or more ‘Anchorages’ are adjustable, the ‘Anchorages’ shall be capable of meeting the relevant strength requirements of clause 7 or Appendix 1 with the ‘Anchorages’ in any position of adjustment
Adjustable ‘Sash Location Point’ - In cases where a seatbelt ‘Anchorage’ is fitted with a ‘Sash Location Guide’ system incorporating an adjustable ‘Sash Location Point’, the seatbelt ‘Anchorage’ shall be capable of meeting the relevant strength requirements of clause 7 or Appendix 1 with the ‘Sash Location Point’ in any position of adjustment.
Visual and Audible Warning Requirements for Occupant Seatbelt Awareness
Except as per clause 5.8.1.3 below, each seating position must be provided with a durable visual warning to encourage occupant seatbelt use. This must:
include at least the text “fasten seatbelt while seated”, in Arial or Helvetica medium typeface font, with all letters at least 7 mm high;
be clearly displayed at all times to a person seated in that position;
be positioned within 1000 mm ± 300 mm above the floor plane on which the ‘Seat’ is installed; and
be either a durable label, or stitched or embossed.
In the case of a seating position with a ‘Seat’ directly in front of it, the visual warning must be durably affixed to the back of the ‘Seat’ directly in front.
In the case of a seating position without a ‘Seat’ directly in front of it, the visual warning must be durably affixed to a bulkhead, or another vehicle structure directly in front.
In the case of a seating position facing an ‘Aisle’ (e.g. a seating position at the end of an ‘Aisle’), a visual warning is optional.
The front of each occupant compartment must be fitted with a visual warning to encourage occupant seatbelt use. This must:
include at least the text “fasten seatbelts” in Arial or Helvetica medium typeface font, with all letters at least 40 mm high;
be readily displayed and recognisable in the daylight by the occupants;
be distinguishable from any other messages, warnings, text, or symbols; and
be located in a manner that minimises the likelihood of distraction for the driver.
When the vehicle’s ignition switch is turned to the “on” position, engine “run” position or the “start” position (“active driving possible mode”), this visual warning must either be illuminated or back lit no later than 5 seconds after any passenger do