Compliance with AD/TAY/8 Amdt 2 requires a methodical approach using the directive, the Rolls Royce Service Bulletins, and accurate engine records. The steps below assume the operator has not already performed replacement.
Step 1: Identify applicable engines. Confirm that each engine model is one of TAY 611-8, 620-15, 650-15, or 651-54. Check the engine nameplate or type certificate data sheet. If the engine is a derivative not listed, apply for an AMOC if needed.
Step 2: Retrieve the correct Service Bulletins. Obtain Rolls Royce TAY-73-1553R3 (or TAY-73-1593R1), TAY-73-1669, and TAY-73-1592R1, all dated 31 May 2005. Ensure the maintenance organisation has these on hand. Do not rely on earlier revisions except for prior terminating action under the April 2003 revision.
Step 3: Assess current compliance status. Review maintenance records to see if any of the following have been done:
- Compliance with cancelled AD/F100/57, AD/TAY/8 (original), AD/TAY/8 Amdt 1, German LBA AD 2002-331 or 2002-358/2.
- Replacement of both P/N JR33021 and P/N JR26955 with P/N JR58112, per SB TAY-73-1592R1 (either revision).
- Inspection of P/N JR33021 per earlier SB.
If terminating action (replacement) is already recorded, no further action is needed. If only partial compliance exists (e.g., JR33021 replaced but not JR26955), the termination is not achieved; both tubes must be replaced.
Step 4: Determine initial inspection timing. For each engine:
- TAY 620-15 or 650-15: perform initial inspection of JR33021 before further flight after 4 August 2005.
- TAY 611-8 or 651-54: if TSN is 4,000 or more, perform before further flight after 4 August 2005. If TSN is less than 4,000, schedule the inspection before the engine reaches 4,000 hours TSN.
Perform the inspection per the Accomplishment Instructions of TAY-73-1553R3 or TAY-73-1593R1. Record the findings. If fretting is found, the tube must be replaced earlier than the 30 December 2005 deadline? The directive does not explicitly require immediate replacement upon finding fretting during inspection, but the presence of fretting is an unsafe condition that likely requires rectification before further flight under normal maintenance rules. Better practice: replace immediately if fretting is found.
Step 5: Perform JR26955 inspection. Within 1,000 flight hours after 4 August 2005, inspect P/N JR26955 per SB TAY-73-1669. This deadline is separate from the JR33021 schedule.
Step 6: Plan repeat inspections. Both inspections must repeat at intervals not exceeding 1,000 hours TIS since the last inspection. Enter these as recurring tasks in the maintenance schedule. The TIS clock starts from the date the last inspection was performed. For high-utilisation aircraft, a 1,000-hour interval may be less than one year. Track cumulative flight hours.
Step 7: Procure and replace. Order P/N JR58112. The replacement deadline is 30 December 2005, unless the engine has less than 4,000 hours TSN on that date, in which case replacement is required before reaching 4,000 hours TSN. Note that the grace period applies only to the replacement deadline, not to the inspection intervals. When performing replacement, use SB TAY-73-1592R1 (May 2005 revision). Ensure both old tubes are removed and replaced. Record the part number and serial number of the new tube.
Step 8: Record termination. Once replacement is complete, the repeat inspection requirements cease. The maintenance records should clearly state that terminating action per AD/TAY/8 Amdt 2 has been accomplished. No further inspections for these tubes are required.
Step 9: Maintain records. All inspection and replacement actions must be recorded in the engine logbook or aircraft maintenance records. The record should include the AD number, the requirement number, the Service Bulletin used, the date, TIS and TSN at the time, any findings, and the certifying engineer's details. These records are needed for airworthiness reviews and for any subsequent sale or lease.
Step 10: Review for other applicable ADs. This AD is only one. Ensure the fleet's AD status is managed using a competent tracking system that accounts for all ADs, including those on the same part numbers from other regulatory authorities.
If compliance proves impracticable due to parts shortage, an alternative means of compliance (AMOC) should be sought from CASA. The AMOC must demonstrate an equivalent level of safety. Given the directive's background of a double flame-out incident, CASA is unlikely to grant an AMOC that delays replacement significantly without compelling evidence.