What it does
This airworthiness directive (AD/SMA/2 Amdt 1) issued by the Civil Aviation Safety Authority (CASA) on 27 February 2007 and effective 7 March 2007 imposes a mandatory, time‑limited set of actions on operators of aircraft powered by Société de Motorisations Aéronautiques (SMA) SR305‑230 or SR305‑230‑1 engines fitted with any of twelve specific part numbers of electronic control unit (ECU). The directive supersedes the original AD/SMA/2 (effective 17 October 2006) and expands the original inspection‑and‑replace requirement into a blanket replacement obligation that also prohibits further use of the affected ECUs as spare parts after 31 March 2007.
The core mechanical effect is straightforward: every affected ECU with a part number from the listed range and a serial number (S/N) of 131 or below - save for four excepted serial numbers (70, 71, 83, 88) - must be removed and replaced with an ECU having part number SP01160089‑3. That replacement must be performed in accordance with SMA Service Bulletin SB‑01‑76‑005, dated 15 December 2006, or any later revision approved by the European Aviation Safety Agency (EASA). The AD allows a single ferry flight to a facility capable of completing the replacement, but with the caveat that the pilot must be prepared to react appropriately to a sudden power increase. After the compliance dates, any ECU not replaced renders the aircraft unairworthy, and the spare‑parts prohibition that comes into effect on 31 March 2007 ensures that the removed units cannot be reinstalled elsewhere.
The AD’s background section states that EASA was advised by the engine manufacturer that an alteration of one electronic component in the ECU could cause a rapid uncontrolled power increase, particularly during engine start or warm‑up. Several such occurrences had been reported. The original directive was treated as a temporary fix; this amendment permanently mandates replacement of all affected ECUs regardless of serial number, while also clarifying the applicability to include Reims F182 aeroplanes and explicitly listing the range of part numbers. In economic terms, the directive imposes a non‑deferrable compliance cost on every operator of the affected engine models. The cost includes the price of the replacement ECU (labelled SP01160089‑3), the labour to install it per the service bulletin, and the potential loss of use of the aircraft if replacement cannot be completed immediately or if the replacement part is not available in the supply chain. The ferry flight provision, while intended to mitigate operational disruption, itself carries an acknowledged risk - the pilot must be ready for a sudden power increase - which imposes a burden of heightened vigilance and may not be acceptable under some operators’ safety policies or insurance terms. The AD does not quantify the cost of the replacement part or the expected fleet‑wide expense, leaving operators to bear that uncertainty.