AD/PHZL/69 Amdt 2 - Hartzell X and V Shank Propellers
In ForceCTH
Jurisdiction
Commonwealth
Collection
legislative instrument
Plain English Summary
7/10 complexity
This instrument requires owners/operators of specified Hartzell propellers to perform initial and repetitive inspections (fluorescent dye penetrant, eddy‑current, optical comparator, visual/magnetic particle) and to shot‑peen blade shanks per Hartzell SB HC‑SB‑61‑217 (Requirements items 1–3; SB reference). It also shortens inspection/TBO intervals for certain models, so operators pay for inspections, peening, repairs and earlier replacements and must comply at specified TIS or calendar intervals (Compliance items 1–3; Background).
This Amendment prescribes mandatory inspection and treatment tasks for specified Hartzell propeller models and sets the initial and repetitive intervals at which those tasks must be performed. It identifies three groups of Hartzell propeller model series and, for each group, specifies an initial inspection sequence and a set of repetitive inspections. The required inspection methods include fluorescent dye penetrant, eddy current, optical comparator inspection of the blade retention area, visual and magnetic particle inspection of blade clamps and hubs, and dye penetrant inspection of the blade internal bearing bore. The Amendment also requires shot peening of the propeller blade shank area in accordance with Hartzell Service Bulletin No. HC-SB-61-217, Revision 2, dated 7 October 1999 (referred to throughout as the SB).
For model group 1 (( )HC-(1,4,5,8)(2,3)(X,V)( )-( )), the initial work requires the full set of listed inspections of blades, blade retention area, blade internal bearing bore, blade clamp and hub; the repetitive regime requires periodic dye penetrant/eddy current/optical comparator/magnetic particle inspections of blades and clamps, separate visual/magnetic particle hub inspections, dye penetrant inspections of internal bearing bores, and the shot peen treatment per the SB. For model group 2 (( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, except HC-A3VF-7( )), and model group 3 (HC-A3VF-7( )), broadly similar initial and repetitive inspections are prescribed, with some variation in which elements are repeated and in the mandatory intervals.
The compliance timing is explicit. For model group 1 the initial set must be done "prior to further flight" unless previously accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 or 2, and repetitive actions are required at intervals not to exceed 500 hours propeller Time In Service (TIS) or 60 calendar months for certain inspections, and 250 hours propeller TIS or 60 calendar months for hub inspections. For model group 2 the repetitive window for blade/clamp inspections is 500 hours TIS or 60 months and the internal bearing bore inspections are every 60 months, while the shot peen action is required only under specified repair or wear conditions and subject to prior compliance with Revision 1 of the SB. For model group 3 some repetitive intervals are longer, for example 3,000 hours propeller TIS or 60 months for certain inspections, with other inspections at 60 months and conditional shot peen as in group 2. The Amendment becomes effective on 25 December 2003.
Current sections
Direct links to the current provisions in AD/PHZL/69 Amdt 2 - Hartzell X and V Shank Propellers.
Initially perform a fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, a dye penetrant inspection of the blade internal bearing bore, and a visual and magnetic particle inspection of the blade clamp and of the hub.
b. Perform repetitive fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, and a visual and magnetic particle inspection of the blade clamp.
c. Perform a repetitive visual and magnetic particle inspection of the hub.
d. Perform repetitive dye penetrant inspections of the blade internal bearing bore.
e. Shot peen the propeller blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999.
2. Hartzell Propeller Models With Hub Mo
2. Hartzell Propeller Models With Hub Models ( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, Except HC-A3VF-7( )
2. Hartzell Propeller Models With Hub Models ( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, Except HC-A3VF-7( )
Initially perform a fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, a visual and magnetic particle inspection of the blade clamp, and a dye penetrant inspection of the blade internal bearing bore.
b. Perform repetitive fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, and a visual and magnetic particle inspection of the blade clamp.
c. Perform repetitive dye penetrant inspections of the blade internal bearing bore.
d. Shot peen the propeller blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999.
3. Hartzell Propeller Models with Hub Mo
3. Hartzell Propeller Models with Hub Models HC-A3VF-7( )
3. Hartzell Propeller Models with Hub Models HC-A3VF-7( )
Initially perform a fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, a visual and magnetic particle inspection of the blade clamp, and a dye penetrant inspection of the blade internal bearing bore.
b. Perform fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, and a visual and magnetic particle inspection of the blade clamp.
c. Perform dye penetrant inspections of the blade internal bearing bore.
d. Shot peen the propeller blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999.
Note 4: FAA AD 97-18-02R1 Amendment 39-13212 refers.
Unless previously accomplished in accordance with Hartzell SB No. HC-SB- 61-217, Revision 1 or 2, prior to further flight.
b. At intervals not to exceed 500 hours propeller Time In Service (TIS) or 60 calendar months, whichever occurs first, since last inspection.
c. At intervals not to exceed 250 hours propeller TIS or 60 calendar months, whichever occurs first, since last inspection.
Source text
Sourced from the Federal Register of Legislation (legislation.gov.au), CC BY 4.0.
1. Hartzell Propeller Models With Hub Mo 1. Hartzell Propeller Models With Hub Models ( )HC-(1,4,5,8)(2,3)(X,V)( )-( )
Initially perform a fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, a dye penetrant inspection of the blade internal bearing bore, and a visual and magnetic particle inspection of the blade clamp and of the hub.
b. Perform repetitive fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, and a visual and magnetic particle inspection of the blade clamp.
c. Perform a repetitive visual and magnetic particle inspection of the hub.
d. Perform repetitive dye penetrant inspections of the blade internal bearing bore.
e. Shot peen the propeller blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999.
2. Hartzell Propeller Models With Hub Mo 2. Hartzell Propeller Models With Hub Models ( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, Except HC-A3VF-7( )
2. Hartzell Propeller Models With Hub Models ( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, Except HC-A3VF-7( )
Initially perform a fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, a visual and magnetic particle inspection of the blade clamp, and a dye penetrant inspection of the blade internal bearing bore.
b. Perform repetitive fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, and a visual and magnetic particle inspection of the blade clamp.
c. Perform repetitive dye penetrant inspections of the blade internal bearing bore.
d. Shot peen the propeller blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999.
3. Hartzell Propeller Models with Hub Mo 3. Hartzell Propeller Models with Hub Models HC-A3VF-7( )
3. Hartzell Propeller Models with Hub Models HC-A3VF-7( )
Initially perform a fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, a visual and magnetic particle inspection of the blade clamp, and a dye penetrant inspection of the blade internal bearing bore.
b. Perform fluorescent dye penetrant and eddy current inspection of the blade, an optical comparator inspection of the blade retention area, and a visual and magnetic particle inspection of the blade clamp.
c. Perform dye penetrant inspections of the blade internal bearing bore.
d. Shot peen the propeller blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999.
The Amendment records the manufacturer's rationale that several blade separations were reported due to cracks in hubs, blades or blade clamps, and notes that, due to difficulty detecting those cracks, the manufacturer reduced the Time Between Overhaul (TBO) for certain models and introduced additional inspection procedures. The text also cross-refers to FAA AD 97-18-02R1 Amendment 39-13212.
Main concepts
The instrument is structured around three core compliance concepts: identification of affected models, a prescribed mix of inspection techniques, and fixed compliance intervals tied to propeller Time In Service or calendar months.
Model-grouping and scope: The Amendment divides affected hardware into three groups, each specified by Hartzell model designations. Group 1 is identified as "( )HC-(1,4,5,8)(2,3)(X,V)( )-( )". Group 2 is "( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, Except HC-A3VF-7( )". Group 3 is "HC-A3VF-7( )". Those labels determine which inspection and interval regime applies.
Prescribed inspection techniques: The Amendment mandates multiple non-identical NDT (non-destructive testing) and visual checks. The initial inspections (labelled a in each model group) include: fluorescent dye penetrant and eddy current inspection of the blade; optical comparator inspection of the blade retention area; dye penetrant inspection of the blade internal bearing bore; visual and magnetic particle inspection of the blade clamp; and, in Group 1, visual and magnetic particle inspection of the hub. Repetitive inspections (labelled b, c, d) divide the tasks: repetitive dye penetrant/eddy current/optical comparator/magnetic particle for blades and clamps, separate repetitive visual/magnetic particle inspection of hubs (Group 1), and repetitive dye penetrant inspection of blade internal bearing bores. The Amendment also mandates a shot peen treatment of the blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated 7 October 1999.
Compliance timing and conditionality: Compliance rules are a combination of "prior to further flight" for the initial set (unless previously accomplished per specific SB revisions) and fixed recurring intervals expressed in hours of propeller Time In Service or calendar months, whichever occurs first. Group 1 repetitive intervals are split: certain inspections at 500 hours TIS or 60 months, hub inspections at 250 hours TIS or 60 months. Group 2 generally uses 500 hours TIS or 60 months for the blade/clamp inspections and 60 months for internal bore inspections, while its shot peen requirement is conditional on prior SB compliance and only if the blade shank has been repaired or shows excessive wear or damage per the SB. Group 3 sets a longer repetitive interval for some inspections, 3,000 hours propeller TIS or 60 months, and carries the same conditional shot peen rule as Group 2.
Cross-references and provenance: The Amendment explicitly links compliance to Hartzell Service Bulletin No. HC-SB-61-217 Revisions 1 and 2 (dates given for Revision 1 as 11 July 1997 and for Revision 2 as 7 October 1999), and it refers to FAA AD 97-18-02R1 Amendment 39-13212 as an external reference. The Amendment records the manufacturer's report of multiple blade separations caused by cracking as the driver for these measures; it records that the manufacturer reduced propeller TBO for certain models and introduced additional inspection procedures because of difficulty detecting cracks.
These concepts together create a regime that replaces or supplements standard overhaul intervals and conventional visual checks with a regimented NDT-heavy programme tied to explicit time and hour triggers and to Hartzell's service bulletin procedures.
Who it affects
Directly affected parties are owners and operators of aircraft equipped with the specified Hartzell propeller model groups, and maintenance organisations or maintenance personnel tasked with carrying out the specified inspections and treatments. The Amendment applies to particular Hartzell propeller series as enumerated in the instrument’s model-group definitions, and it sets actions that must be performed on those units.
Service providers who perform fluorescent dye penetrant inspection, eddy current testing, optical comparator evaluation of blade retention areas, magnetic particle inspection, dye penetrant inspection of internal bores, and shot peening will be engaged by affected owners and operators. The Amendment requires compliance "unless previously accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 or 2", so holders who have already performed work per those service bulletin revisions are potentially outside the immediate "prior to further flight" obligation. The Amendment also makes shot peening mandatory per the SB for some model groups and conditional on repair/excessive wear per the SB for others. That condition creates a dependence on material assessments made by maintenance organisations and on the SB's repair/wear criteria.
Regulatory administrators who incorporate this Amendment into airworthiness directives or into continuing airworthiness requirements will be responsible for setting expectations for record-keeping and enforcement, although the text supplied does not itself specify penalties or enforcement procedures. The Amendment references FAA AD 97-18-02R1 Amendment 39-13212, which indicates cross-jurisdictional awareness and possible alignment with a US airworthiness directive, and it requires compliance with specific Hartzell SB revisions.
Because the measures include both initial mandatory actions "prior to further flight" and recurring inspections tied to propeller Time In Service or calendar months, the Amendment affects scheduling and resource allocation for operators. Owners will carry the direct costs of having propellers removed or removed from service for inspection and potential shot peening, and may face increased frequency of maintenance depending on the applicable intervals for their model group. Those who previously complied with Hartzell SB No. HC-SB-61-217 Revision 1 or 2 have a specific status under the Amendment; whether that prior compliance suffices depends on explicit references in the compliance clauses.
Ultimately the parties who pay are aircraft owners and operators for the physical inspections and treatments, and maintenance organisations for labour and equipment, with the manufacturer’s SBs providing the technical specifications to be followed.
Key duties and rights
Duties imposed by the Amendment are prescriptive and task-specific. For each listed model group the Amendment imposes a duty to carry out a set of initial inspections prior to further flight unless those inspections "have been previously accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 or 2." The initial inspections are described in the body for each model group and include combinations of fluorescent dye penetrant, eddy current, optical comparator inspection of the blade retention area, dye penetrant inspection of the blade internal bearing bore, and visual and magnetic particle inspection of blade clamps and hubs.
Repetitive duties are explicit and tied to hours of propeller Time In Service (TIS) or calendar months, whichever occurs first. For Group 1 the repetitive interval for certain inspections is "not to exceed 500 hours propeller TIS or 60 calendar months" and for hub inspections "not to exceed 250 hours propeller TIS or 60 calendar months". For Group 2 repetitive blade/clamp inspections are likewise at 500 hours TIS or 60 months, internal bearing bore inspections at intervals "not to exceed 60 calendar months", and shot peen is required only where the SB Revision 1 was complied with previously and only if the propeller blade shank area "has been repaired or has excessive wear or damage in accordance with Hartzell SB No. HC-SB-61-217, Revision 2." For Group 3 the repetitive interval for certain inspections is longer, "not to exceed 3,000 hours propeller TIS or 60 calendar months", and other inspections at "not to exceed 60 calendar months", with shot peen again conditional on prior SB compliance and repair/excessive wear per Revision 2. The Amendment therefore creates enforceable, model-specific maintenance cycles.
Rights implicit in the Amendment are limited to procedural exceptions built into the text: compliance is not required "prior to further flight" if the required actions "have been previously accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 or 2." That qualifies owners/operators with prior SB-compliant work from repeating the initial take-action step. The Amendment also places conditionality on shot peening in models 2 and 3, limiting that duty to cases where the blade shank has repair or excessive wear identified in accordance with the SB; that places a determinate threshold for when shot peening is required.
The Amendment delegates technical content to the Hartzell service bulletin. The duty to "Shot peen the propeller blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999" and repeated references mean that technical standards and execution details are set by the SB text. Therefore maintenance organisations and operators must follow the SB's procedures and acceptance criteria; the Amendment itself does not spell out the shot-peen parameters.
The Amendment does not, in the supplied text, set out record-keeping, certification, or approval procedures for the inspections and shot peening beyond the specification that they be done in accordance with the named SB revisions. It also does not specify which authority validates compliance; it simply prescribes the technical actions and timing.
In summary, the Amendment creates clear duties to perform specified NDT and treatment actions on enumerated model groups, gives a specific exception for prior compliance with named SB revisions, and ties certain duties to objective inspection intervals or to the existence of repair/excessive wear as determined under the SB.
Penalties and enforcement
The supplied text does not set out any penalty regime, monetary fine, or enforcement process. The instrument prescribes technical actions, inspection methods, conditional shot peening and precise intervals for their repetition, and states an effective date, "This Amendment becomes effective on 25 December 2003." It does not include any clauses that specify sanctions, civil or criminal penalties, or the enforcement agency responsible for monitoring or imposing penalties for non-compliance.
Given the absence of express enforcement provisions in the text provided, any enforcement would depend on the broader regulatory framework within which this Amendment is issued. The Amendment itself repeatedly uses mandatory language such as "perform" and "At intervals not to exceed", and includes the qualification "Unless previously accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 or 2", which operates as an on/off compliance trigger for the initial action. The text therefore creates clear technical obligations, but it leaves silent the procedural mechanisms for verification, who audits compliance, what records must be kept, and what consequences flow from non-compliance.
Practically, the absence of penalties or an enforcement mechanism in the instrument means that administrators and operators must look to the issuing authority's statutory powers, to civil contractual frameworks, and to aviation regulatory instruments that sit outside this text to determine legal consequences. The Amendment does cross-refer to FAA AD 97-18-02R1 Amendment 39-13212, but that reference does not import enforcement terms from the FAA document into this text; it is a cross-reference only.
Persons assessing the legal compliance landscape therefore need to consult the enabling regulatory framework that issued this Amendment to determine enforcement pathways. From the text alone it is only possible to state that the Amendment imposes mandatory inspection and treatment duties and an effective date, and that it does not itself specify enforcement or penalty clauses in the excerpts supplied.
How it interacts with other laws
Within the supplied text, interaction with other instruments is effected by cross-reference rather than by substantive integration. The Amendment explicitly makes compliance conditional upon work "previously accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 or 2." In other words, Hartzell's Service Bulletin No. HC-SB-61-217, Revisions 1 and 2 (with Revision 1 dated 11 July 1997 and Revision 2 dated 7 October 1999) are technical documents that the Amendment incorporates by reference for the procedural and acceptance criteria governing the shot peening and for determining whether prior work discharges the initial obligation.
The Amendment also includes a reference to FAA AD 97-18-02R1 Amendment 39-13212. The text notes "Note 4: FAA AD 97-18-02R1 Amendment 39-13212 refers." That establishes a relation to a US airworthiness directive, signalling that the safety concern and some of the remedial measures have an international counterpart. The Amendment does not reproduce the FAA AD text nor does it state how compliance with the FAA AD interacts legally with domestic compliance obligations. The presence of the reference indicates a shared factual and technical basis between the instruments.
Beyond these explicit references, the Amendment contains no express cross-references to domestic statutes, regulations, or civil liability rules in the supplied text. It does not specify record-keeping obligations, certifications, maintenance release requirements, or delegations to licensors or inspectors. Therefore any legally binding interactions, such as inspections forming part of a continuing airworthiness certificate, or maintenance performed under a licensed maintenance organisation, must be understood in the context of the broader aviation regulatory regime and civil aviation laws that are not set out in the supplied text.
The Amendment's requirement that work be performed "in accordance with Hartzell SB No. HC-SB-61-217, Revision 2" imports the technical content and decision rules from the SB into the compliance obligation. Where the SB includes repair criteria, acceptance thresholds, or conditional actions (for example, requiring shot peening only if the blade shank has been repaired or shows excessive wear in accordance with Revision 2), those criteria determine when the Amendment's duties arise. This creates a dependency where the SB's technical standards influence the legal boundary of compliance under this Amendment.
Given the reference to the FAA AD, affected parties who operate internationally or who are subject to both domestic and US directives will need to consider potential overlaps or duplications in required inspections. The Amendment itself does not harmonise intervals with other instruments beyond pointing to the SB and noting the FAA AD reference; the mechanic of interaction is therefore a combination of incorporation by reference to the SB and citation of the FAA AD as a related instrument.
Amendment history
The supplied text records a limited amendment trajectory and specific document dates that are germane to compliance. The Amendment states that it "becomes effective on 25 December 2003." It repeatedly references Hartzell Service Bulletin No. HC-SB-61-217, specifically Revision 2, dated 7 October 1999, and Revision 1, dated 11 July 1997. Those SB revisions are the technical documents that the Amendment uses to judge prior compliance and to set shot peen procedures.
The instrument also contains a cross-reference to FAA AD 97-18-02R1 Amendment 39-13212, suggesting that the safety issue was considered earlier in the United States airworthiness framework. The "Note 4: FAA AD 97-18-02R1 Amendment 39-13212 refers." line signals that the FAA's AD is part of the background that led to or is related to this Amendment.
The background paragraph states that "The manufacturer has reported several blade separations resulting from cracks in the hubs, blades or blade clamps of this propeller series." It records the manufacturer's response: "Due to difficulty of detecting cracks the manufacturer has reduced the TBO of certain propeller models fitted to piston engine aircraft and introduced additional inspection procedures." Thus the Amendment follows a sequence where the manufacturer identified a safety problem (blade separations), adjusted Time Between Overhaul values, and issued service bulletin procedures; the Amendment then codifies inspection and treatment obligations and ties compliance to the SBs.
The supplied text does not include a broader legislative amendment history such as prior versions of the statutory instrument, nor does it list page-by-page changes or prior amendments beyond the SB revisions and the FAA AD reference. It does, however, make clear which SB revision dates are operationally relevant and which revision must be followed for shot peening (Revision 2 dated 7 October 1999), and it identifies Revision 1 (11 July 1997) as the earlier reference for the question of whether prior compliance discharges the initial "prior to further flight" requirement.
For practitioners tracking compliance timelines, the key historical anchors in this text are the SB Revision dates and the Amendment effective date of 25 December 2003, together with the FAA AD reference which may provide an adjunct historical trail in the US context.
Litigation history
The text supplied contains no information about litigation, disputes, judicial decisions, or administrative appeals arising from this Amendment. It mentions manufacturer reports of blade separations and the manufacturer's operational response in reducing TBO and introducing new inspections, and it references the FAA airworthiness directive, but it does not record any court or tribunal action, enforcement proceedings, or litigation arising from these facts or from compliance with the Amendment.
Therefore, based on the supplied material, there is no litigation history to summarise. Practitioners seeking litigation records or precedents will need to consult external databases, court records, or the issuing authority’s enforcement records beyond this Amendment text.
In the absence of litigation material within the source, it is not possible to state whether any disputes about the technical requirements, the timing, the service bulletin interpretation, or enforcement have arisen, or whether the Amendment has been the subject of legal challenge. The text itself is silent on remedies, appeals, or dispute-resolution mechanisms.
Gotchas
Several practical and interpretive pitfalls arise from the Amendment’s structure and wording that can affect operational compliance, procurement of services, and maintenance planning.
Multiple inspection techniques and specialist equipment: The Amendment requires a mix of specialised NDT methods, including fluorescent dye penetrant, eddy current, optical comparator inspection of the blade retention area, and magnetic particle inspection. Each technique has distinct capability profiles. The text therefore prescribes complementary inspections rather than a single test, and compliance requires access to the full suite of methods or to third-party providers that can perform them. The Amendment does not provide alternative test hierarchies or equivalence rules.
Mapping inspections to compliance intervals: The Amendment sets intervals in the compliance section that are lettered a, b, c, d, and these map to the initial and repetitive inspection items identified in earlier paragraphs a-e for each model group. Care is required to map the correct repetitive interval to the correct inspection element. For example, in Group 1 the text establishes a 500-hour/60-month interval for certain repetitive inspections and a separate 250-hour/60-month interval for hub inspections. Misreading which repetitive duty is subject to 250 hours rather than 500 hours could result in missed inspections.
Prior compliance conditionality: The Amendment repeatedly states "Unless previously accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 or 2, prior to further flight." That means evidence of prior work done in accordance with the named SB revisions can discharge the initial "prior to further flight" duty. Operators should confirm that prior work precisely complied with the named SB revision's procedures and acceptance criteria; mere similarity or older SB compliance may not suffice.
Shot peen conditionality: For Group 2 and Group 3 the shot peen requirement is conditional. Clause d in each compliance section links shot peening to prior compliance with Revision 1 and to the presence of repair or excessive wear in the blade shank area "in accordance with Hartzell SB No. HC-SB-61-217, Revision 2." Practically, that means maintenance personnel must apply the SB's repair/wear criteria to decide whether shot peening is required. The Amendment therefore delegates a threshold decision to the SB’s technical rules; misapplication of those criteria can lead to either unnecessary shot peening or omission when required.
Different intervals for different models: Group 3 has a much longer repetitive interval for some inspections, "not to exceed 3,000 hours propeller TIS or 60 calendar months", which differs from Group 1 and 2’s 500-hour trigger. Operators that manage mixed fleets with different Hartzell models must avoid applying a single interval across the fleet.
Reliance on SB Revision numbers and dates: The Amendment refers to specific SB revisions and dates, including Revision 1 dated 11 July 1997 and Revision 2 dated 7 October 1999. Use of an incorrect revision or an undated/unspecified SB may not meet the Amendment’s "in accordance with" test. The shot peen duty specifically mandates compliance "in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999." That exact revision must be followed where the Amendment prescribes it.
The text is silent on records and enforcement: The Amendment gives technical duties and an effective date, but it does not specify who inspects compliance, what records must be kept, or the consequences of non-compliance. Operators should not assume absence of enforcement; rather they should integrate the Amendment requirements into their continuing airworthiness processes and verify whether their regulator or operator certificates impose record-keeping or inspection-release requirements that interact with these duties.
FAA AD reference does not equal acceptance: The presence of "Note 4: FAA AD 97-18-02R1 Amendment 39-13212 refers." means there is related FAA material, but it does not mean that FAA compliance satisfies every aspect of this Amendment. Practitioners must check the text of the FAA AD and the SB revisions to assess overlaps and differences rather than assuming equivalence.
Timing of effective date: The Amendment's effective date is 25 December 2003. Where an operator has a scheduled flight program that spans that date, the "prior to further flight" initial obligations may apply based on whether prior SB work has been done; misreading the effective date or the prior-accomplishment exception could lead to grounding or unsafe deferment.
In short, the gotchas are mostly about correct mapping of inspections to intervals, correct identification of model groups, precise application of SB revision requirements, and recognition that the Amendment delegates technical thresholds to the SB and leaves procedural enforcement details to broader regulatory frameworks.
How to comply
A practical compliance checklist based strictly on the Amendment text follows. Operators should map their aircraft/propeller serial numbers to the three model groups first, then apply the matching steps.
Identify affected propeller model group: Confirm that each propeller is one of the enumerated models. Allocate each propeller to Group 1 (( )HC-(1,4,5,8)(2,3)(X,V)( )-( )), Group 2 (( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, Except HC-A3VF-7( )), or Group 3 (HC-A3VF-7( )).
Confirm prior compliance with the Hartzell SB: Check whether the required initial actions have "previously been accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 or 2." If so, the "prior to further flight" initial obligation is discharged; document the SB revision and date of accomplishment.
If not previously accomplished, perform the initial inspections prior to further flight: For the relevant model group carry out the initial inspections, which in the Amendment are described thus:
Fluorescent dye penetrant and eddy current inspection of the blade.
Optical comparator inspection of the blade retention area.
Dye penetrant inspection of the blade internal bearing bore.
Visual and magnetic particle inspection of the blade clamp.
For Group 1, visual and magnetic particle inspection of the hub as well.
These initial tasks are mandatory "prior to further flight" absent prior SB-compliant work.
Implement the repetitive inspection schedule as specified per model group:
Group 1: For the repetitive tasks corresponding to the earlier labelled b items (blade dye-penetrant and eddy current, optical comparator of retention area, and blade clamp visual/magnetic particle) perform them at intervals "not to exceed 500 hours propeller TIS or 60 calendar months, whichever occurs first, since last inspection." For the hub visual/magnetic particle inspection (corresponding to labelled c) perform at intervals "not to exceed 250 hours propeller TIS or 60 calendar months, whichever occurs first." For the blade internal bearing bore dye penetrant inspections perform at the intervals indicated in the earlier d item and as reflected in the compliance sequence.
Group 2: Perform the repetitive blade/clamp inspections at intervals "not to exceed 500 hours propeller TIS or 60 calendar months" and perform dye penetrant inspections of the internal bearing bore at intervals "not to exceed 60 calendar months." The shot peen requirement applies only under the conditions set out in the compliance clause d (see step 5).
Group 3: Perform the repetitive inspections corresponding to clause b at intervals "not to exceed 3,000 hours propeller TIS or 60 calendar months", perform dye penetrant inspections of the blade internal bearing bore at intervals "not to exceed 60 calendar months", and note the shot peen conditionality in clause d.
Apply shot peening per the SB where required: The Amendment requires "Shot peen the propeller blade shank area in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999" (explicit in the main substantive paragraphs). For Group 1 the shot peen is listed among the required items and therefore is mandatory where that paragraph applies. For Groups 2 and 3 the compliance clauses condition shot peening: "Unless previously accomplished in accordance with Hartzell SB No. HC-SB-61-217, Revision 1 dated 11 July 1997, and only if the propeller blade shank area has been repaired or has excessive wear or damage in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999." Follow the SB’s repair/wear acceptance criteria to determine whether shot peening is required.
Use the SB as the technical standard: The Amendment repeatedly references Hartzell SB No. HC-SB-61-217 Revision 1 and Revision 2. Where the Amendment requires actions "in accordance with" the SB, follow the SB’s specified methods, parameters, and acceptance criteria. Where the Amendment uses the phrase "in accordance with Hartzell SB No. HC-SB-61-217, Revision 2", that exact revision is the controlling technical document for the shot peen instructions.
Schedule and resource planning: Allocate maintenance windows consistent with the prescribed intervals. For Group 1, note the shorter 250-hour hub inspection interval and plan for more frequent hub checks; for Group 3 note the longer 3,000-hour interval for some inspections and adjust accordingly. Ensure access to providers who can perform eddy current, optical comparator, magnetic particle, and dye penetrant inspections, plus shot peen services if required.
Maintain evidence of prior SB compliance: The Amendment’s "Unless previously accomplished ..." phrasing creates an evidentiary need. Maintain dated records showing the specific SB revision followed and the checklist or report demonstrating the inspections/treatments performed, so that an operator can demonstrate that initial obligations at the effective date were satisfied by prior SB compliance.
Cross-check related airworthiness directives: The Amendment references FAA AD 97-18-02R1 Amendment 39-13212 in Note 4. Where operators are subject to multiple jurisdictions, check that relevant US or other ADs do not impose divergent or additional requirements. Do not assume equivalence; confirm specific tasks and intervals.
Seek technical clarification from Hartzell where SB interpretation is uncertain: The Amendment delegates technical decision rules to the SB, notably regarding what constitutes "excessive wear or damage" that triggers shot peening under Revision 2. If there is ambiguity in the SB criteria, obtain written technical guidance from Hartzell or the regulator that integrates the SB interpretation with the Amendment's requirements.
By following this sequence , model identification, SB compliance verification, initial and repetitive inspections per the specified intervals, conditional shot peening per the SB, and careful recordation of prior work , operators and maintenance organisations will implement the obligations in the Amendment as stated. The Amendment itself does not specify enforcement, record formats, or approval signatures, so practitioners should integrate these tasks within the existing continuing airworthiness and maintenance release systems mandated by their regulator.
Note 4: FAA AD 97-18-02R1 Amendment 39-13212 refers.
Unless previously accomplished in accordance with Hartzell SB No. HC-SB- 61-217, Revision 1 or 2, prior to further flight.
b. At intervals not to exceed 500 hours propeller Time In Service (TIS) or 60 calendar months, whichever occurs first, since last inspection.
c. At intervals not to exceed 250 hours propeller TIS or 60 calendar months, whichever occurs first, since last inspection.
2. Hartzell Propeller Models With Hub Mo 2. Hartzell Propeller Models With Hub Models ( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, Except HC-A3VF-7( ).
2. Hartzell Propeller Models With Hub Models ( )HC-(A,D)(2,3)(X,V)( )-( ), and HA-A2V20-1B, Except HC-A3VF-7( ).
Unless previously accomplished in accordance with Hartzell SB No. HC-SB- 61-217, Revision 1 or 2, prior to further flight
b. At intervals not to exceed 500 hours propeller TIS or 60 calendar months, whichever occurs first, since last inspection.
c. At intervals not to exceed 60 calendar months since last inspection.
d. Unless previously accomplished in accordance with Hartzell SB No. HC-SB- 61-217, Revision 1 dated 11 July 1997, and only if the propeller blade shank area has been repaired or has excessive wear or damage in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999.
3. Hartzell Propeller Models with Hub Mo 3. Hartzell Propeller Models with Hub Models HC-A3VF-7( ).
3. Hartzell Propeller Models with Hub Models HC-A3VF-7( ).
Unless previously accomplished in accordance with Hartzell SB No. HC-SB- 61-217, Revision 1 or 2, prior to further flight
b. At intervals not to exceed 3,000 hours propeller TIS or 60 calendar months, whichever occurs first, since last inspection.
c. At intervals not to exceed 60 calendar months since last inspection.
d. Unless previously accomplished in accordance with Hartzell SB No. HC-SB- 61-217, Revision 1 dated 11 July 1997, and only if the propeller blade shank area has been repaired or has excessive wear or damage in accordance with Hartzell SB No. HC-SB-61-217, Revision 2, dated October 7 1999.
This Amendment becomes effective on 25 December 2003.
Background: The manufacturer has reported several blade separations resulting from cracks in the hubs, blades or blade clamps of this propeller series. Due to difficulty of detecting cracks the manufacturer has reduced the TBO of certain propeller models fitted to piston engine aircraft and introduced additional inspection procedures.