What it does
This Airworthiness Directive (AD/ML‑M7/4) mandates two discrete, mechanical and procedural interventions for a defined set of Maule M‑7 family aeroplanes and serial numbers. Mechanically, it requires colour coding four discrete elevator‑control items with yellow enamel paint in accordance with Maule Aerospace Technology, Inc. Mandatory Service Bulletin No. 30 dated 4 March 2008. The four items to be painted are set out in the AD text: (a) the top of the rear elevator control horn; (b) the elevator control cable end attached to the top of the rear control horn; (c) the bottom of the forward elevator control horn; and (d) the elevator control cable end attached to the bottom of the forward control horn. The AD expressly instructs operators to “Follow Maule Aerospace Technology, Inc. Mandatory Service Bulletin No. 30 dated 4 March 2008” (Requirement 1), and to use yellow enamel paint for the colour codings (Requirement 1).
Procedurally, the AD requires insertion of a specified cautionary sentence into the rigging procedure section of the FAA‑approved maintenance program (for example, the maintenance manual). The exact text to be inserted is quoted in the AD: “CAUTION - BEFORE FLIGHT WHENEVER ELEVATOR CABLES ARE RECONNECTED OR NEW CABLES INSTALLED: Always check operation of elevators after a cable reconnect by pulling back on the control and ascertain that the elevators are in the UP position.” (Requirement 2). The AD also notes that compliance may be achieved by inserting either a copy of the AD or the text located on the bottom of page 3 of Maule Mandatory Service Bulletin No. 30 into the FAA‑approved maintenance program.
The AD specifies its scope by listing the affected models and serial number ranges in Table 1. The table encompasses multiple M‑7 series model variants (for example, M‑7‑235, MX‑7‑180, MT‑7‑235, MXT‑7‑180, and many others) and specific serial number ranges. The AD becomes effective on 12 February 2009 and sets the compliance deadline as “Before the next time the elevator control cable is disconnected for any reason or within the next 12 calendar months after the effective date of this AD, whichever occurs first.” The AD supplies a brief background: it was issued following two accident reports in which reversed elevator control rigging was a factor, and it aims to “reduce the likelihood of a mechanic rigging the elevator controls backwards” because reversed rigging could cause elevator movement opposite to control input and risk loss of control.