What it does
This Airworthiness Directive (AD) issued by the Civil Aviation Safety Authority (CASA) on 18 August 2009 (effective 24 September 2009) mandates inspection and replacement of brake quick disconnect (QD) couplings on Fokker F28 Mark 0070 and Mark 0100 aeroplanes (the Fokker 70 and Fokker 100). The AD applies only where specific part numbers (P/N AE70690E, AE70691E, AE99111E, or AE99119E) are installed on the brake system. It requires a one off inspection of those couplings within six months of the effective date, followed by repetitive inspections at intervals determined by the amount of wear found (as defined in the referenced Service Bulletin SBF100 32 156). If wear exceeds the Service Bulletin's definition, the affected coupling must be replaced before next flight with an improved unit (P/N AE73059E or AE73091E). Within 24 months of the effective date, all remaining affected couplings must be replaced with the improved parts, even if no wear is found. After 20 August 2011, it becomes illegal to install any of the four original part number couplings on any aeroplane. The repetitive inspection requirement is terminated for an aeroplane once all brake QD coupling positions are fitted with the improved units, or if all positions were previously replaced in accordance with the earlier Fokker Service Bulletin SBF100 32 127 (any revision). The AD explicitly permits the use of later approved revisions of the cited Service Bulletin for compliance. The background reveals that loosened couplings have caused hydraulic leaks, asymmetric braking, hot brakes, hydraulic locks, ruptured brake pistons and at least one brake fire. The AD is intended to reduce the probability of a hydraulic fluid fire consistent with CS 25.863 (the European Certification Specification for large aeroplanes). Mechanically, the AD imposes a mandatory, phased replacement program plus ongoing inspection until replacement is complete. It effectively phases out four specific coupling part numbers from service on these aircraft types. The compliance times are calibrated from the effective date, not from an operator's last maintenance event, requiring careful calendar tracking. The AD does not exempt aircraft in remote locations or operators with limited maintenance infrastructure. It creates a single, uniform compliance deadline for the entire Australian registered fleet of affected aircraft, regardless of individual operating cycles or previous inspection history (except for those already modified under the prior SB). The directive is a safety regulation that forces capital expenditure on parts and labour, with potential aircraft downtime for the replacement work. Operators must also adjust their maintenance schedules to accommodate the repetitive inspections and ensure that the wear based inspection intervals are properly documented and observed. The AD does not itself prescribe the wear limits; that detail is left to the Service Bulletin, which must be purchased or accessed separately. This creates a dependency on the manufacturer's proprietary documentation. The AD is a typical example of CASA's response to a manufacturer identified safety issue, using a mandatory directive to override any operator discretion and to standardise the corrective action across the fleet.