What it does
This Directive (AD/ERJ-190/3 Amdt 1, effective 18 June 2008, signed by James Coyne, Delegate of the Civil Aviation Safety Authority) establishes mandatory technical actions for a defined set of Embraer ERJ-190 aeroplanes that are fitted with specified Primus EPIC software loads. It does two things, and sets the sequencing and timing between them.
First, it requires repetitive functional testing of the Flight Guidance Control System (FGCS) to detect latent channel failures, in accordance with Embraer Service Bulletin SB190-22-0002 (original issue dated 9 November 2006) or later revisions that have been approved by the Brazilian regulator ANAC. The Directive defines the functional check as “a quantitative check to determine if one or more functions of an item perform within specified limits” (Note 1). The compliance schedule for that functional check is within the next 300 hours time in service (TIS) after the effective date of the original issue of the Directive, and thereafter at intervals not exceeding 600 hours TIS until the software upgrade described below is accomplished.
Second, it requires installation of Primus EPIC software load version 19.3, in accordance with Embraer SB190-31-0009 (original issue dated 4 May 2007) or later revisions approved by ANAC, or installation of a higher software load version in accordance with an Embraer service bulletin approved by ANAC. The Directive gives examples of higher versions and corresponding SBs (for example, version 19.4 via SB190-31-0014 dated 5 September 2007, or version 21.2 via SB190-31-0015 dated 21 December 2007). The installation of software load version 19.3 or higher is expressly stated to be a terminating action for the Requirement 1 repetitive functional checks (Note 3). The compliance date for Requirement 2 is stated as “No later than 30 June 2009” in the text; the Amendment expressly states it “extends the compliance time for Requirement 2 by one year” relative to the original AD. The background section explains the safety rationale: certain “caution” messages issued by the FGCS were not displayed on aeroplanes equipped with Primus EPIC software loads 4.3-4.7, which could leave a channel failure latent and permit a second failure to produce an autopilot command hard-over. The Directive therefore continues repetitive testing until the software upgrade is installed.