Step 1 , determine applicability: Review the aircraft configuration to confirm whether the aircraft is an Embraer ERJ-190 series aeroplane equipped with firewall hydraulic shutoff valves P/N 975287-3 or 975287-5. The AD’s Applicability clause limits the AD to those aircraft fitted with those specific part numbers (Applicability). If the aircraft does not have either P/N fitted, this AD’s requirements do not apply in respect of firewall hydraulic shutoff valves.
Step 2 , check maintenance history against baseline date: For applicable aircraft, verify whether an operational check of the firewall hydraulic shutoff valve has already been performed since the baseline date. The AD requires an initial inspection “within 600 flight hours from 27 August 2007, unless previously accomplished” (Compliance). Operators should examine maintenance records dating from 27 August 2007 forward to determine whether the initial inspection required by this AD has already been performed; if not, the operator must schedule the initial operational check within the 600 flight-hour window measured from that baseline.
Step 3 , obtain and follow the Embraer SB and ANAC-approved revisions: Acquire Embraer Service Bulletin No. 190-29-0008 (original issue) and check whether any subsequent revisions have been issued. The AD requires that the operational check be performed in accordance with Embraer SB No. 190-29-0008 original issue, or “further revisions approved by the ANAC” (Requirement). Follow the SB’s instructions and procedures precisely for the operational check; if relying on a later SB revision, ensure that the revision is approved by ANAC as required by the AD.
Step 4 , perform the operational check as a failure-finding task: Conduct the operational check as defined in the AD: “A task to determine that an item is fulfilling its intended purpose. The check does not require quantitative tolerances. This is a failure finding task” (Requirement). Execute the SB-specified failure-finding procedures and document the finding. Because the AD frames the check as qualitative and failure-finding, it is important to adhere to the SB’s procedural steps and any criteria it sets for declaring a valve passed or failed.
Step 5 , replace faulty valves according to AD options: If the operational check reveals a faulty valve, replace it in accordance with the AD. Replacement options are: (a) a valve bearing P/N 975287-3 or 975287-5 that has passed the operational check, or (b) a valve bearing a new P/N that has been approved as a replacement valve (Requirement). Confirm whether a new replacement P/N has ANAC approval before fitting, and ensure any replacement valve has the requisite certification and traceability. For re-used or spare valves of P/N 975287-3 or 975287-5, confirm and document that the valve has passed the operational check.
Step 6 , schedule recurring inspections: After the initial inspection, schedule and perform subsequent operational checks at intervals not to exceed 600 flight hours (Compliance). Keep a proactive maintenance schedule aligned to the 600 flight-hour interval and document each operational check and any replacements, including reference to the Embraer SB revision used and any ANAC approvals relied upon.
Step 7 , record-keeping and traceability: While the AD does not prescribe the exact form of records, compliance necessarily requires maintenance records that demonstrate the operational checks were performed per the Embraer SB (or ANAC-approved revision), including dates, flight-hour counters at inspection, the outcome of the check, and details of any replacement valves installed (P/N, serial number, evidence of passing the operational check or evidence of ANAC approval for replacement P/N). Ensure maintenance records are auditable and retained in accordance with applicable airworthiness record-keeping standards (the AD references the SB for instructions and procedures to accomplish this AD) (Requirement).
Step 8 , manage parts procurement and approvals: If a replacement valve of a new P/N is to be used, confirm that it is “approved as a replacement valve” consistent with the AD (Requirement). That approval pathway is not detailed within the AD text itself; operators should confirm with the manufacturer and with ANAC (or the relevant authority) the approved replacement P/N list and the documentation required to demonstrate approval before installation.
Step 9 , coordinate with regulator where necessary: If there is uncertainty about whether an SB revision is ANAC-approved, or if an operator seeks to use an alternative inspection method or replacement part not explicitly permitted by the AD, approach CASA and/or ANAC as appropriate to seek clarification or approval. The AD ties procedural compliance to Embraer SB and ANAC-approved revisions, so cross-jurisdictional clarification may be required for certain alternative courses of action (Requirement; Note).
Step 10 , audit and internal compliance checks: Incorporate the AD’s inspection intervals into the operator’s continuing airworthiness management system. Regularly audit compliance with the 600 flight-hour interval and with Embraer SB procedures, and ensure that maintenance staff are trained on the SB’s operational-check procedures and on how to document a valve that has “passed the operational check” in a way that will stand up to regulatory inspection (Requirement; Compliance).
Practical checklist (grounded in the AD text):
- Confirm aircraft is subject to the AD (P/N 975287-3 or 975287-5 fitted) (Applicability).
- Verify initial inspection status against 27 August 2007 baseline and plan an initial inspection if not already completed within the 600 flight-hour window (Compliance).
- Obtain Embraer SB No. 190-29-0008 original issue and confirm whether later revisions are ANAC-approved (Requirement).
- Perform the operational check per the SB, noting that it is a failure-finding task without quantitative tolerances (Requirement).
- If failed, replace with (a) P/N 975287-3 or 975287-5 valve that has passed the operational check, or (b) an ANAC-approved replacement P/N valve (Requirement).
- Record all work done, with references to the SB revision and any ANAC approvals used (Requirement).
- Repeat inspections at intervals not to exceed 600 flight hours (Compliance).
Following these steps aligns operations with the AD’s mandatory requirements. The AD’s text emphasises reliance on Embraer SB instructions and ANAC approvals; ensuring access to those documents and to any approvals is a necessary practical step for compliant execution of the AD.