Several concrete operational and compliance pitfalls arise directly from the AD’s text and its structure.
Limited applicability by serial number: The AD applies only to EMB-120 aircraft serial numbers 120001-120359 inclusive. Operators must verify serial numbers carefully. Aircraft outside that serial-number range are not covered by this Directive as written; conversely, operators of aircraft within the range must not assume that a partial fleet exemption exists.
AFM insertion mechanics and interpretation: The AD permits insertion of a copy of the Directive into the AFM as a means of complying with Requirement 1. That may be an expedient compliance step, but operators should confirm whether their internal procedures or air operator approvals require a different AFM amendment process or formal update. The Directive’s permission to insert a copy does not obviate any operator-specific approvals that may be required for AFM changes under their operations specifications.
Scope of the AFM restriction: Note 1 frames the AFM limitation to apply to “any fuel tank defueling or other maintenance action which requires use of the fuel booster pumps,” and it states the minimum fuel quantity as “300kg or 370 litres inside the respective tank.” Operators should ensure that ground procedures, defuelling checklists, and maintenance cards reflect this quantitative threshold. Confusion may arise around the unit equivalence or whether fuel gauges and practices reliably measure to the specified amount; satisfying the numerical threshold in practice may require particular measuring or monitoring steps.
Conditional removal of limitation: Note 2 allows the AFM limitation to be removed following compliance with Requirements 2 and 4. Practitioners should ensure records document completion of the required inspections and clamp installations per the Service Bulletin before deleting the AFM statement. Deleting the AFM limitation prematurely would be non-compliant with the AD.
Timing triggers combine hours, calendar, and event-based triggers: Requirements 2 and 4 must be accomplished “within the next 4000 flight hours or 24 calendar months or at next time the fuel tank is opened (scheduled or unscheduled), whichever occurs first.” This tri-part trigger structure means that opening a fuel tank for any reason before the calendar or flight-hour limits will accelerate the compliance deadline. Maintenance planners must monitor tank-opening events carefully, because an unscheduled tank opening could trigger an immediate compliance obligation.
Replacement limited to same part number: Requirement 3 mandates replacement by another pump “with the same part number.” Operators seeking to use an upgraded or redesign part number will need to secure an approval path that the AD does not provide. The AD does not discuss engineering orders, alternative means of compliance, or modification approvals; reliance on an alternative part number without documented approval would not appear to meet the AD’s literal requirement.
Dependence on Service Bulletin and ANAC approval: The AD delegates to Embraer SB 120-28-0016 the technical procedures for inspection and installation, and it allows later SB revisions only if ANAC approves them. That creates the risk that an operator may find an updated Embraer SB but cannot use it for compliance until it is ANAC-approved. Operators must check both the SB revision status and ANAC approvals before relying on a later SB revision for compliance.
No penalties in the AD text: The AD does not set out penalties or an enforcement mechanism. That may create operational uncertainty about the regulator’s practical enforcement approach. The AD does, however, embed an operational prohibition via the “Before further flight” requirement, which has immediate practical consequences when damage is found. Stakeholders should not assume the absence of penalty text relieves them of legal obligations under CASA’s broader regulatory regime; the AD does not describe enforcement mechanisms or sanctions.
Record-keeping and auditability: The AD does not within its text specify explicit record-keeping requirements for the inspections, replacements or clamp installations. Operators must ensure their maintenance records adequately document compliance with the AD and with the SB to provide an auditable trail even though the AD does not itself set a record form or duration.
Potential operational disruption when tanks are opened: Because Requirements 2 and 4 may be triggered by any tank opening, scheduled or unscheduled, operators that encounter an unplanned tank opening will need to carry out the SB inspection and clamp installation within that event. That may increase unscheduled downtime, particularly if parts or clamps are not immediately available.
International coordination issues: The AD references ANAC approvals and ANAC AD 2008-05-01. When dealing with later SB revisions or manufacturer guidance, operators must ensure alignment with the ANAC approval status in addition to Embraer documentation and CASA expectations.