Compliance with AD/CL-600/69 Amdt 1 requires a structured approach. The operator of each affected aircraft (CL-604, s/n 5301-5665) should take the following steps in order of priority and time sensitivity.
Step 1: Identify affected aircraft. Verify that the aircraft serial number falls within 5301 to 5665 inclusive. This can be done from aircraft registration documents, airframe logbooks, or the manufacturer’s delivery records. An operator with multiple aircraft should list each and check its applicability.
Step 2: Obtain required documents and parts immediately. Within 14 days (by 10 November 2006), the operator needs to have on hand: Bombardier Alert Service Bulletin A604-27-029 (dated 28 September 2006 or later TCCA-approved revision); Temporary Revision 604/21-1 (dated 3 October 2006 or later approved changes); circuit breaker quick identifier collars as specified in the ASB; and a copy of this AD amendment (to be placed in the AFM). Order the collars as soon as possible; if they are not readily available, contact Bombardier or an approved distributor expedite delivery. Also order the HSTCU part (Requirement 4) early to avoid supply delays within the 12-month window.
Step 3: Amend the AFM. Within 14 days, for each affected aircraft, physically insert TR 604/21-1 into the AFM. Remove the previous TR 604/21 dated 1 August 2006, which was required by the original AD, if it is present. Ensure that all copies of the AFM in the aircraft (cockpit, maintenance, operator’s offices) are updated. Record the amendment in the AFM revision log. The TR should be placed in the correct section; the AD says to insert it in the AFM “Normal Procedures” section, which is consistent with the TR’s content.
Step 4: Install circuit breaker collars. Within 14 days, have an authorised maintenance organisation install quick identifier collars on the STAB CH1 HSTCU and STAB CH2 HSTCU circuit breakers in the flight deck. Follow the instructions in ASB A604-27-029 exactly. The collars are likely coloured rings or tags that identify the breakers as HSTCU-related. After installation, document the work in the aircraft maintenance log or equivalent record, noting the AD compliance and the part numbers used.
Step 5: Establish crew awareness and pre-flight procedures. Within 14 days, ensure that all flight crew who operate the aircraft are aware of the two requirements for the first flight of each day: (a) review the location of the STAB CH1 and STAB CH2 circuit breakers; and (b) perform the stabiliser trim system check as detailed in the CL-604 AFM Normal Procedures section titled “Flight Controls Trim Systems, Before Flight - First Flight of the Day”. The AD says this awareness can be accomplished by placing a copy of this amendment in the AFM Normal Procedures section. Do that for each AFM copy. Additionally, brief all current crew in writing or at a meeting. For new crew members, include the requirement in initial and recurrent training. Consider creating a placard or checklist item. Maintain a record of crew briefings.
Step 6: Monitor and enforce daily compliance. Establish a system to ensure that crew actually perform the pre-flight check on the first flight of each day. This may involve modifying the operator’s pre-flight checklist or adding a sign-off. Crew should also review the circuit breaker locations. The check is mandatory until the HSTCU is replaced and could be kept as a recommended practice thereafter.
Step 7: Schedule HSTCU replacement. Within 12 months of the effective date (by 27 October 2007), install HSTCU P/N 601R92301-15 (Vendor P/N 7060-10) or a higher mod number, in accordance with ASB A604-27-029 (or later TCCA-approved revision). Coordinate with a maintenance organisation that has the capability and approval to perform the work. Ensure that the HSTCU is the correct version. The work will require aircraft downtime; schedule it well in advance, possibly during a planned heavy maintenance check. After installation, perform any required functional tests per the ASB. Update the aircraft records with part numbers, serial numbers, and compliance reference.
Step 8: After HSTCU replacement, optionally remove collars. The AD permits removal of the quick identifier collars. Decide whether to remove them or leave them. If they are removed, they may be discarded or stored as spares. Document the removal if desired. No further action is required for collars.
Step 9: Review AFM TR status. The AD does not require removal of the AFM TR after HSTCU replacement. However, the TR may become obsolete. Contact Bombardier or CASA for advice on whether a permanent AFM revision has been issued that supersedes the TR. If not, the TR may remain indefinitely. The note recommends reinstating the functional check; that check may already be in the TR or the existing AFM. Operators should decide to incorporate the check permanently.
Step 10: Maintain ongoing compliance records. Keep a file for each affected aircraft containing: copy of the AD; evidence of AFM TR insertion; collar installation record; crew training records; HSTCU replacement record; and any correspondence with CASA or Bombardier. This documentation demonstrates compliance during CASA audits or insurance inquiries.
Cost considerations. The direct costs include parts (collars, HSTCU), labour (installation, AFM revision), and crew training. Indirect costs include aircraft downtime for HSTCU replacement and potential lost revenue. Operators should budget for these. The 14-day interim requirements may require overtime or expedited shipping, increasing costs. The 12-month HSTCU replacement allows for cost-effective scheduling but should not be deferred until the deadline; supply chain delays are a real risk.
Alternative means of compliance. The AD does not explicitly provide for alternative means or deviations. If an operator cannot meet the timelines or requires a different part or procedure, they must contact CASA’s airworthiness division to request an exemption or alternate method. This is not guaranteed and likely to be rare.
By following these steps, operators can achieve full compliance and avoid enforcement action. The key is to treat the 14-day window as urgent and to start the HSTCU procurement process immediately after the effective date.