Step 1 , Identify whether your aircraft is covered: Confirm the SR20 serial number. This AD applies only to Cirrus Design Corporation Model SR20 aeroplanes with serial numbers 1005 through 1815 (Applicability).
Step 2 , Obtain the referenced service bulletin: The AD mandates compliance with Cirrus Service Bulletin SB 2X-78-07 R1, Revision 1, dated 18 December 2007, to perform the required inspection and to carry out mandated replacements (Requirement 1; Requirement 2). Obtain and review that service bulletin to understand the exact inspection procedures and replacement steps.
Step 3 , Schedule the initial inspection within the AD’s initial window: Perform the pressurisation inspection/check on the exhaust system in accordance with the service bulletin within the next 25 hours time-in-service or within the next three months after the effective date of this AD, whichever occurs first (Compliance: Requirement 1). Practically, log the aircraft’s current time-in-service and calendar date to calculate the relevant deadline and schedule the inspection to occur before that deadline.
Step 4 , Integrate repetitive inspections into maintenance programme: Once the initial inspection is complete, schedule subsequent inspections at intervals that do not exceed every 100 hours time-in-service as required by the AD (Compliance: Requirement 1). Ensure that maintenance records capture inspection dates and aircraft hours to demonstrate adherence to the 100-hour maximum interval.
Step 5 , Ground and replace if a defect is found or odour detected: If the inspection identifies that the exhaust system is defective, or if an exhaust odour is detected in the cabin at any time, replace the heat exchanger weldment and shroud with the new improved heat exchanger weldment and new shroud in accordance with the service bulletin (Requirement 2). The replacement must be carried out before further flight after the inspection or odour detection (Compliance: Requirement 2). Arrange parts, qualified maintenance personnel and a slot to carry out the replacement, and do not operate the aeroplane until the replacement is complete.
Step 6 , Ensure parts and technical compliance: When procuring the "new improved heat exchanger weldment and new shroud," confirm that the parts conform to the specifications in SB 2X-78-07 R1 Revision 1. The AD does not set alternative part options in its text; compliance is tied to the parts described in the service bulletin (Requirement 2).
Step 7 , If relying on a later revision of the service bulletin, verify FAA AMOC approval: The AD allows later revisions of SB 2X-78-07 R1 only if the FAA has approved those revisions as an Alternate Method of Compliance to FAA AD 2008-11-18 (Requirement). If you intend to follow a later SB revision, obtain written confirmation that the FAA has granted an AMOC for that revision to FAA AD 2008-11-18, and retain that evidence as part of your compliance records.
Step 8 , Maintain accurate time-in-service and inspection records: Although the AD does not specify recordkeeping format, complying with the AD’s deadlines and repetitive intervals requires accurate time-in-service accounting and dated records of inspections and replacements. Retain invoices, maintenance release documents and any FAA AMOC approvals relied upon.
Step 9 , Train pilots and crews to report cabin odour: Because an "exhaust odour detected inside the aeroplane cabin" is itself a trigger for immediate replacement before further flight, ensure flight crews and regular operators are briefed to report any such odour. Establish a clear procedure for grounding the aircraft, notifying maintenance personnel and arranging the required replacement work.
Step 10 , Coordinate with maintenance providers and parts suppliers: Given the possibility of immediate grounding where a defect is found, ensure maintenance providers know the service bulletin procedures and that parts suppliers can deliver the required improved heat exchanger weldment and shroud in a timely manner. Confirm that maintenance organisations are familiar with SB 2X-78-07 R1 Revision 1 and the AD’s specific timing requirements.
Step 11 , Consider cross-authority approvals where applicable: If you are operating under a non-Australian airworthiness authority, coordinate with your authority and with the FAA if you plan to rely on later service-bulletin revisions. The AD’s acceptance of later SB revisions is conditioned on FAA AMOC approval to FAA AD 2008-11-18. Retain documentation of any cross-authority approvals used to support compliance under this AD.
Step 12 , Act from the effective date: The AD became effective on 28 August 2008; initial compliance windows are calculated from that effective date (Compliance). Ensure that any historical inspections and replacements performed after the effective date are properly recorded to demonstrate compliance if required.
Practical note on any uncertainty: If there is any doubt about whether a particular procedure, part or later service-bulletin revision meets the AD’s requirements, seek clarification from CASA or confirm FAA AMOC status where the AD refers to FAA approvals. The AD itself does not describe CASA’s own approval process for alternate methods; the only explicit conditional acceptance in the text is via FAA AMOC approval to the referenced FAA AD.
Record and retain evidence of compliance: Because the AD ties performance obligations to specific intervals and to replacement "before further flight" where defects are discovered, keep dated inspection reports, parts receipts and maintenance release documentation to evidence that the AD’s requirements were met in accordance with SB 2X-78-07 R1 Revision 1 or an FAA AMOC-approved later revision.
Summary of minimum compliance checklist
- Confirm serial number 1005-1815 (Applicability).
- Obtain SB 2X-78-07 R1 Revision 1 (Requirement 1).
- Perform initial pressurisation inspection within 25 hours TIS or 3 months from effective date, whichever first (Compliance: Requirement 1).
- Repeat inspections no later than every 100 hours TIS (Compliance: Requirement 1).
- If inspection shows defect or cabin odour detected, replace heat exchanger weldment and shroud with new improved parts per the SB before further flight (Requirement 2; Compliance: Requirement 2).
- Use later SB revision only if FAA-approved as an AMOC to FAA AD 2008-11-18 (Requirement).
- Keep accurate time-in-service and dated maintenance records to evidence compliance.