Compliance with AD/CESSNA 206/62 Amdt 1 requires a systematic approach that carefully follows the AD text, the referenced service bulletin, and the appendix. The steps are as follows.
Step 1: Verify applicability. Obtain the aircraft’s serial number (found on the data plate) and check it against the list: Model 206H from 20608231 through 20608285, Model T206H from T20608515 through T20608662, then T20608664-T20608697, T20608699-T20608714, and T20608717. If the serial number is not listed (or is one of the omitted numbers), the AD does not apply, and no further action is needed on this basis alone. However, the aircraft may still be subject to the FAA AD if it is US‑registered or operates under a foreign certificate.
Step 2: Determine the group. Check whether the aircraft is equipped with the Garmin G1000 system. If it is, use the Group 2 hose list; if not, use Group 1. Note that turbo‑charged models (T206H is turbocharged) have additional hoses listed under Group 1 (items iii, iv, vi, vii). For Group 2, turbo‑charged models are also listed but the hose list differs; compare carefully.
Step 3: Obtain the required documents. Secure a copy of Cessna Service Bulletin SB07‑71‑01, Revision 1, dated 16 March 2007 (or any later FAA‑approved revision). The service bulletin will contain the exact torque values for each fitting. Also have the AD appendix printed for reference. If the operator does not hold the SB, they must purchase it from Cessna or an authorised distributor.
Step 4: Schedule the inspection within 5 hours TIS after 25 April 2007. For an aircraft that has not flown since that date, the inspection must be performed before next flight or at the next maintenance opportunity, but within 5 flight hours. If the aircraft has already flown more than 5 hours since the effective date, it is technically out of compliance and must be inspected immediately, with no further flight until the inspection is completed and any corrections made.
Step 5: Perform the inspection/torque procedure as per the appendix. The engineer must:
- Remove the upper and side engine cowlings.
- Remove all signs of old torque putty or paint from each hose end fitting joint to be worked.
- For each specified hose, use a suitable tool to loosen the hose end fitting while using another tool to restrain the opposite end fitting (the non‑hose end) to stop the hose from twisting.
- Clean the fitting threads and mating surfaces as needed (the appendix does not mandate cleaning, but it is good practice).
- Apply the correct torque value from the SB to the hose end fitting, again restraining the non‑hose end to prevent rotation.
- After achieving the correct torque, apply fresh torque putty or paint to the joint as a visual indicator.
- If, during any of these steps, the non‑hose end fitting rotates, stop immediately, disconnect the joint entirely, remove the rotated fitting, clean and visually examine it (and/or replace it if damaged), reinstall it, and then repeat the loosening and re‑torquing steps from step 3 of the appendix.
Step 6: Inspect and correct any incorrect torque. The AD’s body says to “inspect” and then “if any incorrect torque values are found, establish the correct torque”. Given the appendix’s mandatory re‑torque language, it is safest to treat every fitting as requiring re‑torque even if the torque is initially within limits. The prudent approach is to break every joint and re‑torque.
Step 7: Reinstall cowlings after all hoses have been re‑torqued and torque paint applied.
Step 8: Perform a leak check. Although not explicitly required by the AD, a fuel system pressure test and visual leak check is essential to ensure no seal damage occurred during re‑torquing. Run the engine and inspect for drips or stains after shut‑down.
Step 9: Record compliance. Make an entry in the aircraft maintenance release (or logbook) stating that AD/CESSNA 206/62 Amdt 1 has been complied with, the date, hours TIS at compliance, the SB revision used, and a statement that all specified hose end fittings were inspected and torqued as required. If a rotated fitting was found and replaced, describe the part number and remedial action. The entry must be made and signed by a person authorised under CAR 42 or CASR Part 42.
Step 10: File copies of the SB, the AD, and the compliance entry in the aircraft records. These must be retained for at least as long as the aircraft is in service. Non‑compliance can be detected years later during a sale inspection, and without proper records the aircraft may be un‑saleable or require repeat compliance.
Step 11: Consider future SB revisions. The AD accepts “later FAA approved revisions” of the SB. If Cessna issues Rev 2, the operator must decide whether it changes the torque values or adds new hoses. If it does, the AD automatically requires following the new revision, but only for aircraft that have not yet complied with the one‑time AD. For aircraft that have already complied, no further action is needed unless the AD is amended again. However, if the new revision contains a different torque value, the operator who complied using Rev 1 should not re‑torque, but a future purchaser or maintainer should check. The ambiguity here is that the AD does not state whether compliance with an earlier revision remains valid if a later revision is issued; the safest approach is to use the latest revision at the time the work is performed.
Step 12: For aircraft outside the serial number range but still fitted with the same hoses, there is no legal requirement under this AD, but the operator may voluntarily adopt the inspection as good practice, given the background of in‑flight failures. That is a commercial decision, not a legal one.