What it does
This Airworthiness Directive (AD) imposes a mandatory reduction in the approved retirement life for two BR715 low-pressure (LP) compressor (fan) disc assemblies when they are installed in a specific BR700 engine variant and operated on a specific mission profile. Mechanically, the AD requires amendments to documentation and component life records and imposes checks and potential removals where consumed life exceeds the revised limit. The AD’s operative instructions are set out in the Requirement block:
- Amend the Time Limits Manual (TLM) SUBTASK 05-10-01-860-016 to change the “GIVEN LIFE A1-30 RATING (FLIGHT CYCLES)” for BR715 LP Compressor (Fan) Disc Assembly Part Nos BRH10048 and BRH19253 from 33,000 flight cycles to 25,000 flight cycles (Requirement 1).
- Amend any other reference that quotes the maximum approved life for those parts when installed in the BR700-715A1-30 engine model and operated under the Hawaiian Flight Mission to the revised 25,000 flight cycles (Requirement 2).
- Check the Life Limited Parts (LLP) Tracking Sheet for those two part numbers if the relevant disc is currently or has previously been installed in the BR700-715A1-30 engine model and operated under the Hawaiian Flight Mission, referring to TLM TASK 05-00-01-800-001 for recording and control (Requirement 3).
If the LLP tracking check shows no history of installation in the specified engine/mission combination, the AD provides that “no further action” is required (Requirement 3.a(i)). If the check shows such installation, operators must update pro rata calculations and the LLP Tracking Sheet using the revised 25,000 flight cycle maximum, determine whether consumed life exceeds the new maximum, and, if so, reject the disc (Requirement 3.a(ii), 3.b(ii)).
The AD sets a short compliance window: all required actions must be completed no later than 100 flight cycles after the AD’s effective date (Compliance). The AD becomes effective on 11 May 2007 (Compliance). The AD’s stated technical reason is that updated three-dimensional finite element modelling (3D FEM) caused a revision of the Post Certification Life Statement and the Declared Safe Cyclic Life (DSCL) for the two affected part numbers when installed in the BR700-715A1-30 engine model operating the Hawaiian Flight Mission from 33,000 to 25,000 flight cycles (Background). The AD cites an associated EASA Emergency AD 2007-0116-E dated 4 May 2007 (Requirement Note 2).