Step 1 , immediate identification and record update. Within 25 flight hours after 6 April 2009, verify whether tailboom part number 407-030-801-201, -203 or -205 is installed on each Bell 407 helicopter in your fleet. For each helicopter with an affected tailboom, enter the tailboom part number and the accumulated flight hours of the tailboom into the helicopter technical records. If you cannot determine the tailboom’s accumulated flight hours, record that the tailboom is being treated as having more than 8,600 flight hours, because the AD requires that default (Requirement; Compliance).
Step 2 , determine the applicable ASB Parts. Based on the recorded accumulated flight hours of the tailboom, establish which Parts of BHTC ASB 407-08-84 you must accomplish:
- If the tailboom has less than 6,900 flight hours, implement Part II.
- If the tailboom has 6,900 to less than 8,600 flight hours, implement Parts II and III.
- If the tailboom has 8,600 flight hours or more (or unknown hours treated as >8,600), implement Parts II, III and IV.
Step 3 , obtain the ASB and any Transport Canada-approved revisions. The AD requires accomplishing ASB 407-08-84 "original issue, or later Transport Canada approved revision." To comply, obtain BHTC ASB 407-08-84 and confirm whether any later Transport Canada-approved revisions exist. Use the version that is Transport Canada approved for the procedural details of the inspections and any acceptance or repair criteria referenced by the ASB.
Step 4 , implement inspection methods and intervals. Apply the ASB Parts selected, observing the inspection intervals and methods specified in the AD:
- Part II: inspect at intervals not to exceed 300 flight hours with a 10x magnifying glass.
- Part III: inspect at intervals not to exceed 150 flight hours with a 10x magnifying glass; or perform Eddy Current inspections not to exceed 500 flight hours.
- Part IV: inspect at intervals not to exceed 50 flight hours with a 10x magnifying glass; or perform a daily visual check during the pre-flight check and then a 10x magnifying glass inspection at the next scheduled inspection.
Record the date, method, findings and the certifying maintenance person for each inspection in the helicopter technical records, consistent with the AD’s emphasis on recordkeeping.
Step 5 , choose inspection technique consistent with organisational capability. If selecting the Eddy Current option for Part III to extend intervals to 500 flight hours, ensure your maintenance organisation has the required Eddy Current equipment and personnel competent in that non-destructive testing method. If using the daily visual check alternative for Part IV, ensure flight crew and maintenance personnel are trained to detect the relevant signs during pre-flight checks and to document the checks appropriately.
Step 6 , prepare for increased inspection frequency where history is incomplete. If tailboom hours cannot be reliably substantiated and you must treat the tailboom as >8,600 hours, prepare operationally for the most frequent inspection schedule (daily visual checks/50-flight-hour 10x magnifying inspections). Adjust flight scheduling, maintenance planning, and spare capacity accordingly.
Step 7 , set up compliance records and audit trail. Since the AD requires a specific technical-record entry and inspection frequency, create a compliance checklist that ties the tailboom part number and accumulated hours to the required ASB Parts and inspection intervals. Maintain evidence of the initial verification within the 25-flight-hour window and ongoing inspection logs showing interval compliance. The technical records should clearly show which ASB Part was used and whether the Eddy Current option or daily visual option was elected.
Step 8 , monitor ASB revisions and Transport Canada references. The AD allows reliance on later Transport Canada-approved revisions of ASB 407-08-84. Monitor for any Transport Canada-approved revisions to the ASB that could affect inspection methodology or interval. Where revisions exist, ensure they are Transport Canada-approved before relying on them for compliance under the AD.
Step 9 , respond to inspection findings per ASB. If inspections reveal cracking or other indications of distress, follow the ASB’s repair, limitation, or replacement instructions. The AD’s mandate is to "accomplish" the relevant ASB Parts; therefore, remedies specified in the ASB (if any) become the operative next steps for dealing with defects discovered by inspection.
Step 10 , seek clarification from regulator if required. The AD does not state enforcement mechanisms or procedures for seeking alternate means of compliance. If an operator believes that an alternative inspection method, interval, or corrective action is appropriate, the operator should seek formal clarification or approval from CASA, or consult CASA guidance, because the AD itself contains no provision for alternative compliance. Keep communications with CASA documented.
Step 11 , integrate into continuing airworthiness programme. Incorporate the inspection schedule and recordkeeping requirements into the helicopter’s continuing airworthiness management programme so that inspections occur automatically at the correct intervals, and so the technical records required by the AD are maintained and auditable.
Step 12 , plan for supply, training, and downtime. Given the inspection options and potential for frequent inspections (up to daily visual checks or 50-flight-hour magnified inspections), budget for maintenance labour, potential downtime, and specialised inspection resources such as Eddy Current technicians and equipment where used.
Following these steps will align an operator’s maintenance practice with the AD’s express requirements: identification and recordkeeping, selection of the correct ASB Parts per recorded tailboom hours, and implementation of the specified inspection methods and intervals. The AD itself is the compliance instrument; the ASB provides the detailed procedures and remedial guidance that must be followed to accomplish the AD’s mandates.