Step 1. Establish applicability. Confirm whether your aircraft are within the AD’s applicability: Model 747-400, -400D and -400F series aeroplanes as identified in Boeing ASB 747-33A2280, Revision 1, dated 25 September 2003. Obtain and review ASB 747-33A2280 Revision 1 and Appendix B to determine which panel assemblies and part numbers are in scope.
Step 2. Acquire referenced service information. Obtain Boeing ASB 747-33A2280 Revision 1 and the Korry service bulletins referenced by the ASB: in particular Korry SB 433-33-05 (23 July 2001) for locating configuration D switches and replacement procedures, and Korry SB 433-33-06 (7 November 2001) for one-to-one switch correlation. Also secure the Boeing component service bulletins listed in Table 2 as applicable to your panel assemblies.
Step 3. Plan the inspection route. Decide whether to adopt Requirement 1.b panel-level P/N inspection as the initial step or perform a Requirement 1.a general visual inspection of switches. If the panel P/N is listed as a "new P/N" in Appendix B of the ASB, Requirement 1.b removes the need for switch-level inspection. If not, the operator must perform switch-level general visual inspections. Remember Requirement 2 mandates the fallback to 1.a where 1.b does not identify a new P/N.
Step 4. Schedule inspections within the compliance window. Requirements 1 and 2 must be accomplished within 60 months after the AD’s effective date. However, if the operator prefers to delay, be aware of the risk that an inspection could reveal defects requiring rectification before further flight. Coordinate inspection timing with fleet availability and spares.
Step 5. Prepare for general visual inspection logistics. Note 1 defines "general visual inspection" and anticipates use of mirrors, removal of access panels, stands, ladders or platforms and appropriate lighting. Allocate time, access equipment and maintenance personnel accordingly.
Step 6. If defects are found, choose and execute remedial option(s). If, during a Requirement 1.a inspection, a switch lacks a configuration D master module and the switch P/N is not in Table 1, the operator must: (a) replace the switch with a Table 1 P/N switch in accordance with ASB 747-33A2280 Revision 1; or (b) replace the switch master module with a configuration D master module per the ASB; or (c) if all switches on the panel already have configuration D or Table 1 P/Ns, revise the panel assembly P/N as provided in the ASB (Requirement 3.a-c). Ensure replacements are sourced to the exact P/Ns listed in Table 1 or that master modules are the configuration D type.
Step 7. Conduct and document operational tests. After any panel assemblies, switches or master modules are replaced, "carry out all applicable operational tests in accordance with ASB 747-33A2280, Revision 1" (Requirement 5). Ensure all test procedures are fully documented in maintenance records and signed off by appropriately authorised maintenance personnel.
Step 8. Comply with the engine ignition test safety step. If the applicable ASB test procedure in paragraph 3.B.14.b.(3) requires testing the engine ignition control/fuel jettison module assembly, dry-motor the engine to remove fuel from the tailpipe before performing the test because the engine igniter will be energised (Requirement 6). Document the dry-motoring action and confirm absence of fuel before energising the igniter.
Step 9. Record part-number revisions and prior work. If earlier work was done under Boeing ASB 747-33A2280 dated 19 December 2001, verify that the actions specified in the current AD are done on the additional panel assemblies specified in Revision 1, and update records to reflect any panel P/N revisions required by Requirements 3.c and 4. Accurate records establish compliance and support potential CASA audits.
Step 10. Consider FAA AMOC equivalence where practical. Where later revisions of the Boeing SBs are approved by the FAA as an AMOC to FAA AD 2008-02-14, those revisions are accepted as equivalent compliance for the AD’s requirements. If relying on such FAA AMOCs, obtain and retain the FAA approval documentation and confirm whether CASA requires additional notification or acceptance for domestic compliance.
Step 11. Maintain compliance evidence. Retain inspection findings, part numbers, replacement invoices, operational test data, signatures of authorised personnel and any AMOC approvals or CASA correspondence. These records will be essential to demonstrate compliance with the AD and to support airworthiness audits.
Step 12. Coordinate with maintenance managers and operational planners. Because remedial steps after a failing inspection must be completed before further flight, plan for spare parts availability, potential grounding time for affected aircraft and prioritisation of inspections across the fleet to minimise operational disruption.
Step 13. Seek clarification or alternative methods where necessary. If a non-standard method of compliance is proposed, coordinate with CASA for formal acceptance. Where FAA AMOCs are available covering equivalent Boeing SB revisions, document their applicability and ensure any domestic acceptance requirements are met.
Following these steps, and implementing the specific ASB procedures and test sequences cited in the AD and the referenced Korry/Boeing SBs, will place the operator in a position to demonstrate compliance with AD/B747/374.