What it does
This Airworthiness Directive, AD/B737/359, titled "Outboard Landing Light Wire Bundles" and dated 9/2009, imposes mandatory technical actions for certain Boeing 737 series aeroplanes to address a specific electrical wiring hazard. The Directive applies to Model 737-100, -200, -200C, -300, -400 and -500 series aeroplanes identified in Boeing Service Bulletin (SB) 737-28-1241, Revision 1, dated 31 August 2007 (Applicability). It becomes effective on 27 August 2009 (Compliance). The Directive requires two categories of work.
First, for Model 737-300, -400 and -500 aeroplanes identified in Boeing Alert Service Bulletin (ASB) 737-33A1140 dated 22 May 2006, operators must accomplish either one of two alternative actions: a deactivation of the outboard landing lights following Part 1 of the ASB, or a wiring modification following Part 2 of the ASB (Requirement 1). The compliance time for Requirement 1 is within 180 days after the Directive’s effective date (Compliance).
Second, for all aeroplanes within the Applicability, Requirement 2 mandates replacement of wire bundles for the landing lights and engine fuel shutoff valves with redesigned wire bundles, together with related investigative and corrective actions; a detailed inspection in the four electrical junction boxes of the main wheel well for damaged fittings and chafed wires with corrective actions; and replacement of electrical connectors and backshell clamps as applicable (Requirement 2.a-c). The compliance time for Requirement 2 is within 60 months after the effective date (Compliance). Several of the corrective actions specified by the Directive must be completed before further flight after the replacement or inspection (Requirement 2, see detailed text).
The stated hazard motivating the Directive is reports of uncommanded engine shutdowns and burned and damaged wire bundles associated with the outboard landing lights and engine fuel shutoff valves. The Directive is issued "to prevent a hot short between the outboard landing light and fuel shutoff valve circuits, which could result in an uncommanded engine shutdown" (Background). The AD also cross-references FAA AD 2009-14-04 and accepts Boeing SB and ASB actions completed before the effective date under certain conditions, and accepts later revisions of the SBs when approved by the United States Federal Aviation Administration as an Alternate Method of Compliance (AMOC) to FAA AD 2009-14-04 (text under Requirements and Notes).