What it does
This Airworthiness Directive, AD/B727/196 (10/2005), requires inspection and, where necessary, modification of fuel tank float switch installations on specified Boeing 727 series aeroplanes. The Directive applies to Model 727, 727C, 727-100, 727-100C, 727-200 and 727-200F series aeroplanes. It prescribes a staged set of actions: a general inspection (or conclusive records review) to determine whether float switches are present (Requirement 1); identification of the float switch model where present (Requirement 2); installation of a liner system in the float switch electrical cable conduit where an installed float switch is not an Ametek Model F8300-146 (Requirement 3); mandatory replacement of any installed Ametek Model F8300-146 float switches with new switches together with liner installation (Requirement 4); and a prohibition on installing Ametek Model F8300-146 float switches as replacement spares as of the Directive’s effective date (Requirement 5). The Directive mandates that the liner installations and replacements be carried out in accordance with the Accomplishment Instructions of Boeing Alert Service Bulletin (ASB) 727-28A0127, dated 26 August 2004. Note 1 to the Directive states the ASB divides the work into nine work packages covering six fuel tank configurations; the packages need not be completed in sequence and may be done independently or simultaneously, but all applicable work packages must be done to satisfy the Directive. Compliance timelines are specific: Requirement 1 must be completed within 48 months of the Directive’s effective date (29 September 2005); Requirements 2, 3 and 4 must be completed before further flight, following the prior step as applicable; Requirement 5 is effective immediately as of the Directive’s effective date. The Background paragraph identifies the safety risk the Directive targets: reports of contamination of the float switch by moisture or fuel, and chafing of float switch wiring against the fuel tank conduit, which could provide an ignition source inside the fuel tank and lead to fire or explosion. The document is signed by James Coyne, Delegate of the Civil Aviation Safety Authority, dated 18 August 2005, and it refers to FAA AD 2005-16-07 Amdt 39-14212.