[2025] QCAT 233
General information, not legal advice.
Queensland Civil and Administrative Tribunal
2025-06-16
Original judgment source is linked above.
NEW MOTOR VEHICLE - GUARANTEE OF ACCEPTABLE QUALITY - FAILURE TO COMPLY - where engine failure occurred outside contractual warranty period - where manufacturer defect existing at time of supply - where vehicle not fit for purpose and nor free of defects - where supplier bound by acceptable quality guarantee - where order made to return and rectify vehicle
Australian Consumer Law (Queensland), s 54, s 259, s 261, s 262, s 263
Fair Trading Act 1989 (Qld), s 16,
Medtel Pty Ltd v Courtney [2003] FCAFC 151; (2003) 130 FCR 182
(2) Goods are of acceptable quality if they are:
(a) fit for all the purposes for which goods of that kind are commonly supplied; and
(b) acceptable in appearance and finish; and
(c) free from defects; and
(d) safe; and
(e) durable;
as a reasonable consumer fully acquainted with the state and condition of the goods (including any hidden defects of the goods), would regard as acceptable having regard to the matters in subsection (3).
(3) The matters for the purposes of subsection (2) are:
(a) the nature of the goods; and
(b) the price of the goods (if relevant); and
(c) any statements made about the goods on any packaging or label on the goods; and
(d) any representation made about the goods by the supplier or manufacturer of the goods; and
(e) any other relevant circumstances relating to the supply of the goods.
(a) New Vehicle Purchase Contract #4947 dated 30 June 2020.
(b) Warranty #PPLS2259475 dated 30 June 2020.
(c) Bathurst Motor Group invoice dated 13 October 2023.
(d) Performax International invoice and related email correspondence dated 5 February 2024.
(e) Statement of evidence - Vicki Ehlers dated 27 May 2024.
(f) Statement of evidence - Brian Ehlers dated 27 May 2024.
(g) Statement of evidence - Geoffrey Robertson dated 3 May 2024.
(h) Statement of evidence - Greg Waters dated 29 May 2024.
(i) Motor Vehicle Assessment Report by Robert Haigh dated 16 June 2024.
(a) The vehicle was sold as an extra duty pick-up truck with a 5 litre Cummins V8 turbo diesel engine promoted as having legendary power, reliability and efficiency. The Applicant bought the vehicle to tow their caravan.
(b) The Applicant had the vehicle serviced by the Respondent every 6 months since purchase before engine failure; in total, 7 services and 7 oil changes over a total mileage of 49,000 kilometres.
(c) The vehicle had gone into limp mode on many occasions due to the turbo. The Respondent could not diagnose the problem because they did not have the correct software, so the vehicle was sent to another company, SCD at Brendale; they diagnosed issues with the turbo and repaired under warranty.
(d) When the malfunction light came on in the vehicle before the Applicant left for their caravanning holiday, the Respondent told them the vehicle was okay to drive with the light on because it was just the sensor. At the time, the Respondent performed a regeneration, for which the Applicant was charged $455 whilst the vehicle was still under warranty.
(e) Whilst in Bathurst on their caravanning holiday, the Applicant took the vehicle to Bathurst Nissan, concerned about the malfunction light persisting. Bathurst Nissan cautioned the Applicant that they should not be driving the vehicle while the malfunction light was on. Bathurst Nissan scanned the vehicle and found code indicating a high reading for the particulate filter. Bathurst Nissan performed a regeneration then test drove the vehicle, advising that the code had cleared, the malfunction light had not reappeared, and it was okay to drive the vehicle back home to Queensland as long as the light did not reappear. Bathurst Nissan told the Applicant they could not diagnose the problem properly, but the light issue had been addressed so the vehicle could be driven. They also noted that the vehicle was shifting harshly through the transmission, which was consistent with the Applicant's experience of the vehicle since purchase.
(f) When the Applicant proceeded to drive home, the vehicle began shuddering abruptly before the engine shut down completely.
(g) They would have taken out the extended warranty had it been offered, however it was not offered.
(a) They do not disagree with the Applicant's expectations of the vehicle or their account of what occurred with the vehicle.
(b) They are not the manufacturer of the vehicle, only the seller; they did the right thing by providing a warranty.
(c) Their concern is that the codes found by Bathurst Nissan could mean possible engine failure and yet the vehicle was driven afterwards. Had the vehicle not been driven, it is quite possible there would have been no damage. The Applicant was told by Bathurst Nissan not to drive the vehicle.
(d) The Applicant was offered a 5-year warranty, but they declined. Mr Thoroughgood and Mr Waters were not present for the transaction; they have been told this by the salesperson. The Respondent has a policy to offer an extended warranty.
Carried out scan of vehicle to find codes relating to DPF issues. Vehicle also had crank position and misfire codes stored in engine computer. Carried out further testing to find crankshaft had excessive end float indicating crank had failed. Removed oil filter and inspected oil to find some metal particles in engine oil indicating catastrophic engine failure. Turned engine over to confirm massive rattle from lower part of engine confirming crank failure. Unable to investigate DPF concerns further as vehicle doesn't run.
Engine has suffered catastrophic engine failure with crankshaft failure. DPF system not operating as designed.
Crankshaft failure likely caused by a manufacturer defect with the crankshaft to have failed prematurely. DPF issues will still need to be further inspected when engine failure is repaired.
[In response to question 3.3.2 Was the defect likely to have been present at the date of purchase of the vehicle] Yes, this engine platform is known for premature crankshaft failure believed to be a manufacturer fault. Currently under investigation by the US Department of transportation, national highway traffic safety administration investigation PE23020 with vehicle build date 2016-2019.
Vehicle engine will require replacement or overhauling, with inspection to attached parts for serviceability. Vehicle will require inspection and testing of DPF system to correctly diagnose concerns as DPF system shouldn't require a forced burn off. This repair should be able to be carried out in a timely manner depending on parts availability.
(a) When he inspected the vehicle on 14 June 2024, it was located at the Applicant's Sunshine Coast property. The vehicle could not be started.
(b) He conducted diagnostic testing on the vehicle by connecting the diagnostic tool to the vehicle's engine computer that records the diagnostic trouble code/s. There are specific codes for specific defects. There is no problem with conducting the testing some months after the engine failure because the codes are stored in the engine computer until they are cleared by the action undertaken to address the defect.
(c) He found main three codes. One code related to the diesel particulate filter ('DPF'), a filter in the exhaust to comply with emissions standards. The filter holds the soot particles preventing them from being emitted; when the filter is full, the exhaust heats up to 700 degrees to burn the soot particles off resulting in less carbon being emitted. The code indicated the DPF was blocked.
(d) The other codes related to the crankshaft position and misfire. The position of the crankshaft dictates the engine timing and fuel injection. If the position is wrong, the engine timing is out and misfires.
(e) The crankshaft is a very solid piece of machinery; it takes time to fatigue and crack. The vehicle was not used often and had low mileage, which would explain why it took three years for the engine to fail.
(f) The style of engine in this model year vehicle has a reported problem with the crankshaft snapping at low kilometres; it is an American engine, there are few in Australia. He is not aware of when the US investigation into the problem began and did not offer any further details about the investigation.
(g) Nissan Australia does not have the capacity to test the vehicle with their equipment because the vehicle is imported; they do not have the genuine factory scan tools. Every country is different in the parameters of their scan tools. He however has a generic scan tool that tests motor vehicles across the world.
(h) He did not internally inspect the crankshaft because to do so would require a complete engine disassembly. Rather, he removed the inspection cover on the gearbox and inserted a bar that allowed him to pull back the plate at the back of the engine. He observed that the crankshaft was moving in the engine where it should not be. Crankshafts need oil lubrication; the oil helps reduce friction and wear. He removed the oil filter and found metal particles from the crankshaft in the oil.
(i) He could not inspect the DPF system because to do so would require the engine running to determine the differential pressures and blockage. Excessive back pressure in the exhaust could cause excessive load on the engine when it is not required, which can put extra strain on the crankshaft, connecting rods and pistons.
(j) It is not normal for a DPF system to get blocked. It is an unserviceable component; it operates under its own parameters and requires no maintenance. Usually, a DPF blockage is due to an air leak somewhere in the intake system: the vehicle loses engine boost, the computer detects that and increases the fuel to the engine to increase the boost pressure; more fuel causes more soot particles to collect in the DPF filter, which in turn rapidly causes blockage. He is not certain that the DPF blockage has contributed to the engine failure; he would need to do conduct testing when the engine is running.
(k) He understands the vehicle had been inspected on a couple of occasions for the DPF issue and believes it should not have been driven while the codes indicated the issue was persisting. The forced burn-off or regeneration previously conducted is not the best diagnostic procedure; it should never be required for a properly functioning DPF system.
(l) He does not agree with the Respondent's proposition that where a vehicle like this one is not driven much and treated more like a car, the vehicle needs a forced burn off from time to time. It does not matter how blocked the DPF is; if the vehicle is driven on the motorway at a correct speed with no defects recorded, and if the DPF filter is full, a burn off will automatically be triggered. He does not believe the cause was the low mileage; rather, he believes there was an air leak in the intake and that has caused the soot particles to build up. This is consistent with the codes that Bathurst Nissan found, one relating to turbo boost control and the other relating to crank case ventilation.
(m) He does not believe the conversion to right-hand drive has contributed to the engine failure.
(n) He recommends an engine replacement or overhaul. Replacement viability depends on the availability of parts, which would need to come from the United States. It also depends on how much internal damage there is to the engine; it would need to be stripped down before deciding whether it was rebuildable. If the crankshaft case is damaged from the crankshaft failure, there would need to be an engine replacement. Most people would elect for a replacement because parts are cheaper than labour. The DPS system would need to be investigated further once the engine is fitted.
[1] ACLQ ss 259(2), 259(3), 261, 262, 263.
Ehlers
Performax International Pty Ltd [2025] QCAT 233
(2003) 130 FCR 182