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[2022] NSWDC 549
District Court of NSW
2021-08-03
Original judgment source is linked above.
Pty Ltd (Defendant) Representation: Counsel: C Magee (Prosecutor) M Scott with J Simpson (Defendant)
Solicitors: Department of Customer Service (Prosecutor) Lander & Rogers (Defendant) File Number(s): 2019/208718
Table of Contents Judgment Introduction The Task of this Court The Elements of the Offence The Amended Summons The Risk Reasonably Practicable Measures The Relevant Law General Principles Evidence of Workers at the Site Mr Phillip Roy Mr Andrew Furlong Mr George Berdyshevski Mr Yatin Mehta Mr Robert Graham Mr Philip Seaman Mr Scott Eirth Mr Aaron Pfeiffer Mr Mamadou Diallo Mr Damien Coad Mr Evert Van Oeveren Evidence of SafeWork NSW Inspector Mr Prasad De Silva Documentary Evidence Company Information Contracts Between Parties on Site Drawings of the Tank and the Site Blackshop Tank Cleaning Before Incident Documents Leading up to the Incident Documents Created on the Day of the Incident Buddco Work Health and Safety Material DIC Work Health and Safety Material Training and Qualifications Photographs Industry Guidance Material Work Health and Safety Regulation 2017 Medical Post-Incident Remedial Measures Expert Evidence Mr Joseph Simurina Dr Milos Nedved Findings of Fact: Agreed Facts Additional Findings of Fact Prosecutor's Additional Facts (MFI 7) Defendant's Additional Facts (MFI 8) Submissions for the Prosecutor Submissions for the Defendant Consideration of the Expert Evidence Consideration of Submissions: How Mr Tanner Came to be Inside the Tank Consideration of Submissions: "Entry" Consideration of Element 1 - Whether the Defendant Owed a Duty Consideration of Element 2 - Whether the Defendant Failed to Comply with the Health and Safety Duty The Risk Reasonably Practicable - Section 18 The Likelihood of the Risk Occurring - Section 18(a) The Degree of Harm that Might Result from the Risk - Section 18(b) What the Defendant Knew or Ought Reasonably to Have Known - Section 18(c) Availability and Suitability of Ways to Eliminate or Minimise the Risk - Section 18(d) The Cost Associated with Available Ways of Eliminating or Minimising the Risk - Section 18(e) Reasonably Practicable - As Pleaded Conclusion on Element 2 Consideration of Element 3 - Whether the Breach of Duty Exposed Workers to a Risk of Death or Serious Injury Conclusion on Element 3 Conclusion Orders
Introduction
The Task of this Court
The Elements of the Offence
The Amended Summons
The Risk
Reasonably Practicable Measures
General Principles
Mr Phillip Roy
Mr Andrew Furlong
Mr George Berdyshevski
Mr Yatin Mehta
Mr Robert Graham
Mr Philip Seaman
Mr Scott Eirth
Mr Aaron Pfeiffer
Mr Mamadou Diallo
Mr Damien Coad
Mr Evert Van Oeveren
Mr Prasad De Silva
Company Information
Contracts Between Parties on Site
Drawings of the Tank and the Site
Blackshop Tank Cleaning Before Incident
Documents Leading up to the Incident
Documents Created on the Day of the Incident
Buddco Work Health and Safety Material
DIC Work Health and Safety Material
Training and Qualifications
Photographs
Australian Standard AS 2865-2009 Confined Spaces
WorkCover NSW, Confined Spaces Code of Practice, December 2011
Australian/New Zealand Standard AS/NZ 4024.1503: 2014 Safety of Machinery
WorkCover NSW, Managing the Risks of Plant in the Workplace Code of Practice, July 2014
Safe Work Australia Code of Practice, How to Manage Work Health and Safety Risks, December 2011
Work Health and Safety Regulation 2017
Medical
Post-Incident Remedial Measures
Mr Joseph Simurina
Dr Milos Nedved
Findings of Fact: Agreed Facts
Additional Findings of Fact
Prosecutor's Additional Facts (MFI 7) "Performance of the Task 1. The task of the cleaning out of the black ink holding tank in the Blackshop at the premises (Tank) was a non - routine maintenance task (Task) that was undertaken by Buddco Pty Ltd (Buddco) as part of the services it performed under its Maintenance Agreement with DIC Australia Pty Ltd (DIC). PX1 Tab 4 2. Buddco utilised workers engaged or caused to be engaged by it to undertake preparatory work associated with the Task including the opening of the top hatch of the Tank to provide ventilation and lighting; the supply of ink drums for collection of waste; the provision of tools; the removal of the bolts securing the lid of the side hatch; the opening and removal of the lid of the side hatch of the Tank. T100.45-50, T101.1- 50, T102.1-43, T122.30-50, 123.1-14, T127.34-49, T128.1-49, T129.1-50. 3. Buddco utilised workers engaged or caused to be engaged by it to undertake the role of Confined Spaces Standby person while workers were undertaking the cleaning tasks inside the Tank. T100.44-49, T124.9-12 4. Buddco utilised the services of electricians provided by RJB Electrical Engineering Pty Ltd (RJB) to undertake the task of the de-energisation and electrical isolation of the Motor Control Centre that provided electrical energy to the motor which drove the agitator assembly, including the U -shaped metal anchor blade, inside the Tank. PX1 Tab 5, T162.50, T163.1-2 & 20-24. 5. Mr Robert Graham (Mr Graham) was a qualified electrician, who was employed by RG Services Pty Ltd (RGS). Mr Graham, through RGS was subcontracted by RJB to provide electrical services at the DIC premises. PX1 Tab 5, T162.50, T163.1-2 & 20- 24. 6. Mr Graham was directed in the undertaking of his duties by Buddco and worked at the DIC Premises as part of the Buddco maintenance and engineering team. PX1 Tab 5, T162.50, T163.1-2 & 20-24. 7. The Task had been performed by contractors engaged by Buddco from 2012 until the date of the Incident when sediment build up in the Tank affected black ink production. T29.25-28, T29.41-49, T30.1-24 8. The performance of the Task was one of the most difficult jobs undertaken by Buddco at the DIC Site. T98.38 Mr Tanner 9. Craig Tanner (Mr Tanner) was a 42-year-old sole trader trading under the name 'Complete Blasting Solutions'. PX1 Tabs 22,25 & 34. 10. Mr Tanner provided a plant cleaning service and was engaged by Buddco as a subcontractor to clean the inside of the Tank. T98.27-46, PX1 Tab 39. 11. On the prior occasions that Mr Tanner had undertaken the Task he had complied with directions given by Buddco to complete a JSA and a Confined Spaces Entry Permit. Mr Tanner had complied with the control measures that were put in place by Buddco in relation to the Task. T113.40-47, T114.10-20 12. Mr Berdyshevski did not have any concerns that Mr Tanner would not comply with safety standards required by Buddco. T.114.14-20 13. Mr Coad, who had performed the role of Confined Spaces Standby Person did not have any concerns that Mr Tanner would undertake the Task unsafely while Mr Coad was assisting him. T332.40-50, T333.1-12 Operation of the Ink Holding Tank 14. The process of manufacturing ink involved processing raw materials in the Onslow mixer, before transferring the mixture to the Tank and then to the Mill for final processing. T13.4-50, T14.1-2, PX1 T9 15. The purpose of the Tank was to allow DIC to mill two batches of product at once. In practice, that was achieved by adding a second batch of raw materials from the Onslow mixer to the Tank, while the first batch was being milled. T13.4-50, T14.1-2, PX1 Tab 9 16. The Tank was able to hold approximately two batches of mixed raw materials. T13.38-44 17. The Agitator assembly was commissioned and fitted to the top of the Tank in about 2003 after the factory started producing a form of ink that 'settled' more readily at the bottom of the Tank than previous products. PX 4- Statement of Mr Van Oeveren paragraph [17] 18. When set to automatic mode, the agitator was activated automatically when the product (ink) held in the Tank reached a certain weight. As at the date of the Incident, the weight was set at 900kg. PX18 paragraph [46] 19. When activated in automatic mode, the agitator spun for approximately 1 minute and 20 seconds every 28 minutes (the on/off cycle). Once activated, the on/off cycle would continue indefinitely so long as the weight inside the ink holding tank did not fall below 875kg or the plant's overload protection switch was not tripped. PX18 paragraph [46] 20. When set to manual mode, the agitator was activated by pressing a green 'start' button. The agitator would only activate in this mode if the product (ink) held in the Tank reached a certain weight. As at the date of the incident, the weight was set at 900kg. PX18 paragraph [47] 21. Once activated in the manual mode, the agitator would spin indefinitely so long as the weight inside the ink holding tank did not fall below 875kg or the plant's overload protection switch was not tripped. PX18 paragraph [46] 22. When activated in either mode, the anchor blade spun at a slow or a walking pace. PX 4- Statement of Mr Van Oeveren paragraph [22] Buddco's systems for preparation for the task 23. Buddco had not developed, implemented and enforced a documented safe work procedure for cleaning the Tank which set out the steps that workers were required to undertake when carrying out the task. T90.48-50, T90.1, PX 2 Tabs 80 & 89 24. Buddco had not developed, implemented and enforced a documented safe work procedure for cleaning the ink holding tank that required that the Tank be isolated from all forms of energy prior to workers commencing to take the preparatory steps that were required to be undertaken to carry out the task. T90.48-50, T90.1, PX 2 Tabs 80 & 89 Mechanisms for isolating power to the incoming tank 25. As at the date of the Incident, controls for isolating power to the Onslow mixer and the Tank were inside an orange electrical cabinet in the Blackshop known as the 'Blackshop mixer Motor Control Centre' or on the outside of an orange electrical cabinet identified as the 'Main Switchboard'. PX18 paragraph [22], T180.44-47 26. The main switchboard was located near the entrance to the Blackshop on the right hand-wall. It was fitted with a large exterior switch labelled 'main switch'. This switch was not able to be physically locked, it could be used to electrically isolate power to the entire Blackshop factory, including both the onslow mixer and the ink holding tank, if placed in the isolation (off) position. PX18 paragraph [22] 27. The Main Switchboard also featured a lever labelled 'CSF2 Onslow Mixer'. This lever, which was fitted with a broken locking mechanism, could be used to isolate the power to the Blackshop mixer Motor Control Centre, so as to isolate power to both the Tank and Onslow mixer. The locking mechanism previously accommodated the use of a lock, but was broken at the time of the Incident. T184.42-50, T185.1-12 28. The Blackshop mixer Motor Control Centre was located on the mezzanine level behind the Onslow mixer. The exterior controls on the control centre included various buttons, including buttons for activating the agitator in automatic and manual modes. However, the buttons did not include an exterior isolating point for isolating the Tank. PX18 paragraph [32], T180.44-50 29. The only way to isolate the Tank from the Blackshop mixer Motor Control Centre was to isolate the circuit breaker or disconnect the ink holding tank motor contactor, both of which was located inside the locked electrical cabinet housing the control centre. This method of isolation could only be performed by an electrician who had access to the key to the cabinet. PX18 paragraph [93] 30. There was no other way to specifically isolate the power to the Tank. PX18 paragraph [93] 31. There were several red emergency stops located in the Blackshop, however none of the stops related to the operation of the Tank. T185.35-40 Prior occasions when the task had been performed 32. Mr Tanner had undertaken the Task of cleaning out the Tank on a number of occasions prior to the date of the Incident. 33. No formal training was provided to Mr Tanner in Buddco's Confined Spaces Entry Procedure or its Isolation Procedure for locking out mechanical Equipment. T93.5-22, T91.46-49, T92.1-3 34. On the first occasion that Mr Tanner attended at the DIC Site to undertake the Task he was met by Mr Graham on the mezzanine level of the Blackshop. Mr Graham undertook the electrical de-energisation and isolation of power to the Tank in Mr Tanner's presence and put his lock on the mechanism within the Motor Control Centre. Mr Tanner also put his lock on the hasp. T186.9-39 35. There was no set procedure that determined what stage in the preparation for the Task that Mr Graham would be contacted to undertake the electrical de-energisation and isolation of power to the Tank. T169.35-42 36. On some occasions electrical de-energisation would take place before any work had been undertaken in relation to the Tank. On other occasions electrical de-energisation and isolation of power to the Tank took place after the side hatch had been opened. T169.49-50, T170.1-6, 37. On at least one occasion while the Tank was in 'Manual Mode' Mr Graham pressed the 'start button' that operated the agitator assembly inside the Tank, to turn the anchor blade to a position where it was not blocking the entry to the side hatch, in circumstances where the side hatch had been removed. On that occasion electrical de-energisation and isolation of power to the Tank took place after the anchor blade had been moved. T169.49-50, T170.1-50,T180.1-5 38. There was no set procedure that determined who was required to contact Mr Graham to undertake the electrical de-energisation and isolation of power to the Tank as part of the Task. Generally, if there was a requirement for Mr Graham to attend to undertake the electrical de-energisation and isolation of power to the Tank he would be contacted by Mr Berdyshevski. T169.35-42 39. On an occasion when Mr Coad performed the role of Confined Spaces Standby person and Mr Tanner was performing the Task of cleaning the Tank, all the bolts that held the side hatch door in place were removed, the door was manually moved and the door was then relocated so that it was held partially open by two bolts. T327.42-50, T328.1-7 40. During the undertaking of this task of the removal of the bolts that held the side hatch in place the motor that drove the Agitator assembly for the Tank remained electrically energised and isolated. This task of opening the door to the side hatch was performed on the day prior to Mr Tanner attending to undertake the Task. T328.12-14, T329.32- 39 41. On occasions when Mr Coad was performing the role of Confined Spaces Standby person he would contact the electrician, Mr Roberts, directly by mobile phone to request that he attend to the electrical isolation of the Tank. This step was always taken after the door to the side hatch had already been opened. T330.37-38, T332.4-5 Day of the Incident 42. Prior to the date of the Incident Mr Mehta had not been involved in any work relating to the Task. T122.18-20 43. Prior to the date of the Incident Mr Mehta had not performed the Confined Spaces Standby Person before in relation to the Task. T125.27-32 44. The Confined Spaces Standby Person role being performed by Mr Metha on the date of the Incident included passing tools and equipment to the person who entered the Tank and assisting in any rescue should the person working in the Tank get into difficulty. T125.15-24 45. Mr Graham, who was present at the toolbox talk, was not specifically directed or asked to perform any tasks in relation to the tank clean. Mr Berdyshevski did not give Mr Graham any specific direction or instructions about when de-energisation and isolation of the Tank would be required to be undertaken. T189.37-50, T1901-7 46. After the Toolbox talk finished on 7 December 2017, at 6:13 Mr Metha created a 'Job Details' entry into the AMPRO Report system, in which he recorded the Job Description as 'Holding Tank is block, open up and make tank ready for Craig'. T126.1-50, T127.1- 13 47. Prior to Mr Metha, Mr Eirth and Mr Seaman commencing work in respect of, or in relation to the preparation steps for the cleaning of the inside of the Tank, the Tank was not electrically de-energised and isolated from all energy sources. T130.45-50, T131.1-8 48. Mr Graham was not contacted by anyone, prior to the work commencing to prepare the Tank for cleaning, to undertake the steps required to electrically de-energise and isolate the motor that drove the Agitator assembly for the Tank. T190.18-20 49. Mr Metha undertook the task of loosening and removing the bolts that held the side hatch in place. Prior to commencing that task Mr Metha did not take any steps to arrange for the electrical isolation of the Tank. This task was undertaken by Mr Metha while the motor that drove the Agitator assembly was still electrically energised. T130.45-50 50. Mr Metha had not been provided with any training or information as to how the Tank in the Blackshop could be electrically isolated. T131.19-21 51. Mr Metha understood that he was to contact Mr Berdyshevski to have Mr Berdyshevski contact Mr Graham to have the Tank electrically isolated. T131.23-34 52. Mr Eirth and Mr Seaman removed the Tank's top hatch and set up a fan and lighting. T205.24-35 53. Mr Seaman brought a ladder into the Blackshop that that access could be reached to the entrance to the side hatch of the Tank. T206.3-8 54. Mr Seaman assisted Mr Metha with the removal of bolts from the side hatch. Mr Seaman held the hatch in position while Mr Metha removed the second last bolt from the side hatch. T208.34-41 55. Mr Seaman then manipulated the lid of the side hatch far enough for Mr Metha to be able to look inside Tank. T208.43-50, 56. Mr Metha then looked inside the side hatch and made an assessment of the material inside the Tank. T209.1-6 57. Mr Seaman then let the lid of the side hatch hang where it landed - while it was being held with a single bolt. T209.1-6 Steps taken by Mr Tanner in preparation for undertaking the Task 58. On 6 December 2017 Mr Tanner sent an SMS to a friend with the message 'I am in a tank tomorrow. My worst nightmare. See how I pull up. Let you know tiger'. PX1 Tab 43 59. Mr Tanner arrived at the DIC premises at approximately 7:30 AM on 7 December 2017. PX1 Tab 40 60. Mr Tanner proceeded to Mr Berdyshevski's office after his arrival. T104.26-28 61. Prior to leaving Mr Berdyshevski's office Mr Tanner informed Mr Berdyshevski that he was going to go to the Blackshop and assess the job prior to completing the confined Spaces Entry Permit and a JSA and returning them to Mr Berdyshevski. T104.31-45 62. Mr Metha saw that Mr Tanner had a gas detector and helped Mr Tanner move the lid of the side hatch a bit so that Mr Tanner could check the gases inside the Tank. At that time the Tank had not been isolated from electrical energy. T139.15-50, T140.1- 34 63. At approximately 8:29 AM on 7 December 2017 Mr Tanner took a photograph using his mobile phone of himself with the Tank side access hatch visible in the background. PX1 Tab 43 64. At approximately 8:29 AM on 7 December 2017 Mr Tanner took a photograph using his mobile phone of the view inside the Tank through the side access hatch. PX1 Tab 43 The Incident 65. While Mr Tanner was in the ink holding tank, the agitator activated and Mr Tanner's leg became trapped between the side of the Tank and the anchor blade. PX2 Tab 78 66. After becoming aware that Mr Tanner was inside the Tank, Mr Mehta started calling for people to help and then entered the tank to assist Mr Tanner. T144.40-41,T145.1- 6 67. Mr Metha entered the Tank through the side hatch. T144.46-47. 68. While Mr Metha was inside the Tank assisting Mr Tanner the anchor blade of the Agitator assembly commenced to turn. T145.12-17 69. Mr Mehta slipped over and his left leg became stuck under the agitator blade. Mr Mehta was in a sitting position, face up. T145.29-30, PX 2 Tab 63 70. Mr Tanner was next to Mr Mehta in the Tank at the time and was helping to keep his body up as he was leaning on Mr Mehta. T145.9-10, PX 2 Tab 63 71. Mamadou Diallo was a Production Operative employed by DIC. He was undertaking work in a part of the DIC Premises known as the 'Yellowshop'. PX13 72. Mr Diallo left the Yellowshop and went to the Blackshop. PX13 73. Mr Diallo climbed up the ladder to the side hatch of the Tank and looked inside the Tank and saw Mr Tanner and Mr Mehta. PX13 74. Mr Mehta asked Mr Diallo to come inside the Tank to assist him. PX13 75. Mr Seaman attended at the Blackshop and observed Mr Diallo was standing on the steps of the ladder at the side hatch and speaking to the persons inside the Tank. T210.18-30 76. Mr Eirth attended at the Blackshop and observed that Mr Diallo was already present and had climbed up the ladder leading to the side hatch. T225.24-32 77. Mr Diallo started to climb into the ink holding tank at which time Mr Seaman said to Mr Diallo 'Do have your confined space'. Mr Diallo replied 'yes'. PX13 78. Mr Diallo placed his hands on the handles above the side hatch and put his right leg through the hatch opening. As he did this, Mr Diallo observed the agitator blade commenced to turn. PX13, T210.24-28 79. The agitator blade hit Mr Diallo's right leg, and cut his leg and knocked him around the Tank. PX13, T210.24-28 80. Mr Diallo was able to free his leg from the ink holding tank and fell backwards in pain. PX13 81. Mr Seaman then assessed Mr Diallo.T210.33-36 82. Mr Seaman then climbed up the ladder leading to the side hatch and looked inside the tank and saw Mr Mehta. Mr Mehta spoke to Mr Seaman and asked him to turn the power off to the Tank. T210.38-50, T211.1-8 83. Mr Seaman climbed down the ladder and he and Mr Lay pressed the isolate button which was on a pillar near the ink holding tank. T211.12-15 84. Mr Seaman climbed up the ladder leading to the side hatch on the Tank again and had a further conversation with Mr Mehta and handed him some tools so he could free himself. However, Mr Mehta indicated to Mr Seaman that he was not able to free himself using the tools. T211.21-27 85. Mr Eirth went upstairs to the mezzanine level and started pressing every emergency stop button he could see. T225.34-47 86. Mr Eirth then left the Blackshop and went to Mr Berdyshevski's office and told him that there was an someone stuck in the Tank and to contact emergency services. T226.17-18 87. Mr Eirth and Mr Berdyshevski then went to the Blackshop. T107.7-11 88. At approximately 8:48 AM on 7 December 2017 Mr Berdyshevski made a telephone call to '000' to emergency services. T107.7-8 89. Mr Graham attended the Blackshop after receiving a telephone call from Mr Eirth asking him to 'come quick' to isolate the ink holding tank. T190.22-30 90. While Mr Berdyshevski was on the phone to emergency services, he saw Mr Graham. Mr Graham stated that he had not been called to isolate the Tank as yet. Mr Berdyshevski then asked him to isolate the Tank. T107.32-39 91. When Mr Graham arrived at the Blackshop, he went up to the mezzanine level and isolated the Tank by isolating the circuit breaker and disconnecting the motor cables inside the Blackshop mixer control centre. T191.3-6, T193.10-21 92. Subsequently, Mr Graham returned to the motor control centre and put a locking mechanism (padlock and hasp) on the circuit breaker. T192.13-39 93. At approximately 8:53 AM on 7 December 2017 NSW Police and Ambulances officers arrived at the DIC premises. PX2, Tab 78 94. After the arrival of NSW Police and Ambulance officers Mr Graham went to the Main Distribution Board on the ground floor and physically removed the fuses from the CFS2 Onslow mixer unit. T193.20-21"
Defendant's Additional Facts (MFI 8) "Parties 1. Buddco undertook general preventative maintenance at the DIC site at Auburn. This work included plant maintenance work, breakdowns of plant and equipment and additional project work. Buddco supplied an engineering team and engineering manager: T9.18 - 47 2. Buddco was not involved in the design, commissioning or modification of the ink holding tank. Buddco was engaged by DIC from 2009 after all modifications had been made: PX4 Tab 104, PX1 Tab 3 3. Buddco was not entitled to undertake any preventative maintenance work on the ink holding tank without approval from DIC: T61.20-48 4. Buddco would not be asked to do electrical work. Electrical work includes rewiring a power board, or installing emergency stops into the power board or machinery: T55.10-20 Workers 5. Craig Tanner (Mr Tanner) was a contractor who has previously been engaged to complete the cleaning of the ink holding tank. Mr Tanner was an employee of another contractor when he first cleaned the ink holding tank, but later became a sole trader: T320.10 - 32 6. When Mr Tanner began operating as a sole trader, he completed an induction. This induction covered all the various permits and requirements for the DIC Auburn site: T320.34 - 44, PX1 Tab 20, PX1 Tab 56, PX3 Tab 99 Q21 7. Mr Tanner completed the cleaning of the ink holding tank between four and six occasions prior to December 2017. Mr Tanner completed both the JSA and Confined Spaces Entry permits as required: T229.22-26, T198.34-50, PX1 Tab 32 and 33 8. On the first occasion that Mr Tanner was on site, Mr Graham explained to Mr Tanner the electrical isolation procedure for the ink holding tank. This occurred on the mezzanine floor. Mr Graham demonstrated how the isolation would occur by switching off the circuit breaker, applying padlocks and removing wires from the electrical contactors: T113.5, T186.9-39 9. Mr Tanner had previously followed the Buddco safety procedures, including the procedure for isolating the ink holding tank. He was ordinarily competent and diligent in observing safety procedures: T113.49-114.20, T325.35-37, T332.41 - 333.12, PX3 Tab 99 Q2 and 3 10. Mr Mehta had received training about how to complete a Confined Space Entry Permit as part of his confined space training. Mr Mehta was involved in audits conducted by Buddco which address issues such as the completion of permits: T133.26-47 The plant involved in the incident 11. The top hatch was approximately 1.8 metres above the mezzanine. It was covered by a lid that could be lifted off. A ladder would be required to access the top hatch to remove the lid: T18.29 - 18.36 12. A fan is used to flush out atmospheric contaminants to obtain a breathable atmosphere within the ink holding tank. The fan was normally placed over the top hatch and air pushed from the top of the tank through the bottom: T18.50 - T19.15 13. The side access hatch cover could only be removed if all the bolts that held the hatch on were taken out: T21.13 - T21.16 14. The side access hatch cover could be pivoted or moved to allow ventilation by removing all the bolts bar one and swinging the door to the side of the hatch: T329.8-19 Preparation of the area 15. One of Mr Mehta's roles in preparing for the cleaning of the ink holding tank was collecting tools. However, Mr Mehta did not obtain a shovel or jackhammer for use in the cleaning of the ink holding tank: T128.33 - 41 16. Mr Eirth and Mr Seaman assisted Mr Mehta by obtaining an extraction fan, a light and power cables. These items were left on the mezzanine level: T205.14 - 29 17. Mr Seaman used a forklift to obtain 44 gallon drums. He placed the drums at the roller door entrance to the black shop: T205.5-12 18. The top hatch of the ink holding tank was opened by Mr Eirth: T205. 19. There was a discussion between Mr Tanner and Mr Mehta about the need to complete paperwork in connection with the cleaning of the ink holding tank: T132.45 20. Mr Tanner presented Mr Mehta with a copy of the Confined Space Entry Permit. Mr Mehta wrote his name on the second page of the permit. This occurred when Mr Mehta was preparing the area outside the ink holding tank: T134.34 - 135.29 21. Mr Tanner did not approach Mr Mehta to discuss the JSA or formulate an emergency plan as required by the JSA: T151.10 - 152.21 22. Attempts were made to locate a JSA but they were unsuccessful: T48.30 - 49.34 23. An inference can be drawn that Mr Tanner did not complete, or start to fill out a JSA: [21] and [22] above 24. There is a need to open the top hatch and loosen all the bolts at the bottom: T127. This allowed for ventilation of the ink holding tank: T327.42 - 328. 25. Mr Mehta loosened the bolts around the outside of the side and removed bolts so that the access hatch lid could be moved to the side, without being completely open: T130.1-40, T139.22-50 26. Mr Mehta left a single bolt in the side access hatch cover: T208.34 - 209.6 27. After the bolts were loosened with some removed the side access hatch was not in a position so that someone could enter the ink holding tank: T152.44 - 49 28. After Mr Mehta had loosened the bolts on the ink holding tank, Mr Tanner went outside the black shop. He told Mr Mehta that he was going to complete the paperwork required to complete the cleaning task. Mr Mehta began putting barrier tape near the roller door of the black shop: T143.10 - 40 29. Mr Mehta did not expect any work to be completed inside the tank until a Job Safety Analysis has been completed: T155.32-37 THE INCIDENT 30. The side access hatch cover was hanging on one bolt. The hatch cover was swung away from the access hatch and tied to a pipe with rope: T22.4 - 22.8, T22.47 - 23.11 31. Mr Mehta did not tie up the side access hatch cover with the rope: T147.7-8 32. Mr Seaman did not tie the side access hatch cover with the rope: T209.3-14, T212.15 33. Mr Eirth did not tie the side access hatch cover with the rope: T223.19 - 50 34. Mr Tanner took photographs on his mobile phone which displayed that side access hatch cover in a position consistent with the rope having already been tied to it: PX2, Tab 63 35. It can be inferred that it was Mr Tanner who opened the moved the [sic] access hatch cover and tied a rope to it: [30] - [34] above 36. The use of a rope to tie the side access hatch cover to a support was not consistent with the usual practice of opening the hatch: T323.34-42 37. If the hatch cover was not tied with a rope: a. it would rotate downwards and partially block the side access hatch: T62.4-20 b. it would swing down and close the entrance to the access hatch: T147.10-16 c. over half the side access hatch would be covered by the hatch cover: T212-18 d. it would completely restrict entry to the ink holding tank: T324.6-12 e. there would not be a sufficient gap for a person to look in or put a gas meter in: 147.10-16 38. When Mr Mehta heard Mr Tanner screaming and went to the ink holding tank the side access hatch was open sufficient for a person to access: T152.36-39 39. Mr Tanner did not seek authorisation from Mr Berdyshevski or Mr Budd prior to opening the access hatch or entering the ink holding tank: T111.47-112 40. The JSA completed by Mr Mehta with respect to the preparatory work required for the cleaning of the ink holding tank was lost in the course of him being trapped in the ink holding tank, rescued and receiving medical attention: T159.9-37, PX3 Tab 99 Q2 SYSTEMS OF WORK PRIOR TO THE INCIDENT 41. DIC completed an audit of the Buddco safety procedures in 2015. DIC had no complaint about the documentation, policies and procedures reviewed during that audit: T61.7 - 18 42. A Job Safety Analysis (JSA) document was employed for any maintenance-based activity on site. It was not limited to a specific task but applied to any task that was to be conducted by a maintenance person or contractor on site. The purpose of the JSA was to give the contractor the ability to review the activity they were doing and identify risks. The JSA would direct attention to tasks that may require a further permit. All contractors, subcontractors and Buddco staff were required to complete the JSA document: T36.4 - T36.25, PX3, Tab 99 Q2 43. All members of the Buddco engineering team involved in the cleaning of the ink holding on 7 December 2017 were aware of the requirement to complete a JSA: T213.5-30 (Seaman), T230.1-38 (Eirth), T199.26-30 (Graham), T155.11 - 28 (Mehta), T96.7 - 18, T110.28 - 41 (Berdyshevski), T321.45 (Coad). 44. The JSA is a job safety method statement. It is a risk assessment and a safe work method statement. By completing the form and answering the questions a contractor will have completed a safe work method statement: T56.15-42 45. The task of cleaning the ink holding tank required completion of two forms, the JSA and a Confined Space Entry Permit: T56.43-49 46. The completion of the Confined Space Entry permit is to confirm that the stipulated steps have been completed and ensure that it is safe to enter the ink holding tank: T58.30-45 47. The person who would be completing the activity of cleaning the ink holding tank was required to complete the JSA. The JSA and Confined Space Permit was to be completed in concert with Mr Mehta who was acting as the stand-by person for the activity of cleaning the ink holding tank: T114.21-50, PX3, Tab 99 Q1, 2 and 3 48. Completion of the JSA and Confined Space Entry Permit for the task of cleaning the ink holding tanks required both Mr Tanner and Mr Mehta to jointly identify: a. risks that may arise when completing the task, b. the assistance the standby person will provide, c. an appropriate emergency plan T114.40-50 49. Both the JSA and Confined Space Entry Permit identified electrical isolation as a step that must be completed before an activity was undertaken: T58.48-59.8, T111.4-6 50. Isolation is to occur as part of completing the JSA: T333.25 - 31, PX3 Tab 99 Q34 51. The ink holding tank was isolated by Robert Graham. To effect the isolation, Mr Graham would turn off a circuit breaker, and remove the wires from the bottom of the electrical contactors. Following isolation, Mr Graham and the contractor or employee who was entering the ink holding tank would each place a padlock on the circuit breaker: T59.10-26, T156.41-157, T1832.16 -183, T331.26-28 52. Prior to December 2017, the isolation procedure was followed consistently by Buddco employees and contractors: T200.4-18, T230.40-231.10. I decline to make this proposed finding for reasons set out below. 53. The JSA includes a lock-out tag-out procedure that requires the device supplying the power source to a machine, lock it out and put a tag on it before testing the machine to see if it is isolated: T199.40-200.2 54. Mr Graham is the only person with access to the motor control cabinet: T189.47-49, T198.6-23 55. Where a contractor was engaged to complete the cleaning of the ink holding tank, the contractor is the person responsible for arranging Mr Graham to complete the isolation of the ink holding tank. Isolation was always to be completed by Mr Graham and the contractor who was engaged to clean the ink holding tank: T63.47-64, T113.40-114.2 56. Buddco employees and contractors, including Mr Tanner, were provided with individual locks for the purpose of participating in the isolating procedure: T231.41 - 47, PX3 Tab 99 Q 35 - 37 57. Following completion of the JSA and Confined Space Permit, whomever is completing the activity must obtain authorisation from Buddco before entering the ink holding tank: T57.1-4, T111.8-10. 58. A Buddco supervisor is required to sign off the JSA and Confined Space Permit to confirm that the procedure has been followed and that there are no outstanding safety issues. Generally, the supervisors responsible for sign off were generally Josh Budd or George Berdyshevski: T111.12-41, PX3 Tab 99 Q3 and Q20 59. As part of the authorisation procedure, the Buddco supervisor will run tests on the motor control centre to ensure that the ink holding tank is electrically isolated: T113.21 60. The side access hatch cover would be unbolted and completely removed to allow for access after the completion of the JSA and Confined Space Entry Permit, and authorisation was obtained from a Buddco supervisor: T322.47-323.2. I decline to make this proposed finding for reasons set out below. 61. When the side access hatch cover was removed to allow access it was completely removed by lifting it by the handles. It was placed against a wall: T147.22 - 39, T323.4-15 62. Proper completion of JSAs was audited or spot checked by Buddco supervisors: T213.46-214.29"
Submissions for the Prosecutor
Submissions for the Defendant
Consideration of the Expert Evidence
Consideration of Submissions: How Mr Tanner Came to be Inside the Tank
Consideration of Submissions: "Entry"
Consideration of Element 1 - Whether the Defendant Owed a Duty
Consideration of Element 2 - Whether the Defendant Failed to Comply with the Health and Safety Duty
The Risk
Reasonably Practicable - Section 18
The Likelihood of the Risk Occurring - Section 18(a)
The Degree of Harm that Might Result from the Risk - Section 18(b)
What the Defendant Knew or Ought Reasonably to Have Known - Section 18(c)
Availability and Suitability of Ways to Eliminate or Minimise the Risk - Section 18(d)
The Cost Associated with Available Ways of Eliminating or Minimising the Risk - Section 18(e)
Reasonably Practicable - As Pleaded
Isolation - Paragraph 13(a) of the Amended Summons
Buddco Steps to Isolate the Tank
Interlocking Device - Paragraph 13(b) of the Amended Summons
Engineering Controls - Paragraph 13(c) of the Amended Summons
Safe Work Procedure - Paragraph 13(d) of the Amended Summons
Instruction and Supervision - Paragraph 13(f) of the Amended Summons
Conclusion on Element 2
Consideration of Element 3 - Whether the Breach of Duty Exposed Workers to a Risk of Death or Serious Injury
Conclusion on Element 3
Conclusion
Orders
DISCLAIMER - Every effort has been made to comply with suppression orders or statutory provisions prohibiting publication that may apply to this judgment or decision. The onus remains on any person using material in the judgment or decision to ensure that the intended use of that material does not breach any such order or provision. Further enquiries may be directed to the Registry of the Court or Tribunal in which it was generated. Decision last updated: 14 November 2022
SafeWork NSW
Buddco Pty Limited
[2011] WASCA 117
[1999] NSWIRComm 453
[2012] HCA 13
(2012) 246 CLR 92
(2016) 93 NSWLR 338
(1952) 87 CLR 313
(2001) 110 IR 57
(1991) 172 CLR 378
(2001) 205 CLR 304
(1957) 97 CLR 337