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Whyalla Steel Works Act 1958
Sch 3Environmental authorisation under Part 6 of the Environment Protection Act 1993
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Schedule 3—Environmental authorisation under Part 6 of the Environment Protection Act 1993
LICENCE
being an environmental authorisation pursuant to, and for the purposes of, the Whyalla Steel Works Act 1958 (SA)
COMMENCEMENT
This varied environmental authorisation takes effect on 7 December 2016
LICENSEE
OneSteel Manufacturing Pty Ltd ACN 004 651 325.
LOCATIONS
The Locations are:
• the Whyalla Steelworks operations, Port Augusta Road, Whyalla 5600, South Australia;
• the Licensee's Gazetted transhipping points in the Spencer Gulf, South Australia and transit routes to and from those transhipping points;
• the rail, tramway and other infrastructure corridors to and from the Middleback Ranges Mines;
• the Port of Whyalla; and
• the approach channels to the Port of Whyalla.
LICENSED ACTIVITIES
The Licensee is authorised to undertake at the Locations, and on the Premises, the following prescribed activities of environmental significance under Schedule 1 Part A of the Act, subject to the conditions in this Licence set out below:
1(1)
Chemical Storage and Warehousing Facilities
1(2)(a)(i)
Chemical Works: inorganic
1(3)
Coke Works
1(5)
Petroleum Production, Storage or Processing Works or Facilities
2(7)
Ferrous and Non-ferrous Metal Melting
2(8)
Metallurgical Works
2(11)
Scrap Metal Recovery
3(3)
Waste or Recycling Depots
3(4)
Activities Producing Listed Waste
7(1)
Bulk Shipping Facilities
7(2)
Railway Operations
7(3)(c)
Crushing, Grinding or Milling: rocks, ores or minerals
7(4)
Dredging
7(5)
Coal Handling and Storage
8(2)(a)
Fuel Burning: rate of heat release exceeding 5 megawatts
8(4)(b)
Marinas and Boating Facilities
8 (6a)
Desalination Plants
8(7)
Discharges to Marine or Inland Waters
Definitions
In this Licence the following definitions apply:
the Act means the Environment Protection Act 1993 (SA), as amended.
the Authority means the Environment Protection Authority established under Part 3 Division 1 of the Act.
Back-to-Back Shiploading means that there is less than twenty-four (24) hours between the finish of the last pour of Product into one vessel and the scheduled commencement of loading of the next vessel.
Bulk Shipping Facilities means the conduct of a facility or facilities for the handling of bulk products as defined in Schedule 1, clause 7(1) of the Act, and for the avoidance of doubt includes:
(a) the storage and handling of bulk products in and around the Export Handling Areas; and
(b) the handling of bulk products to, across, through and over wharves at the Inner Harbour of the Port of Whyalla (including the operation of conveyor and related systems); and
(c) the subsequent handling and transhipping of bulk products in Spencer Gulf.
Delegate means a person or persons authorized in writing by the Minister after consultation with the Licensee to make those decisions in and pursuant to this Licence that are stated to be decisions that may be made by a Delegate.
Export Handling Areas means those areas of the Whyalla Steelworks where the Licensee conducts train unloading, ore handling and ship-loading activities and includes Iron Ore Storage Sheds and the areas around the Iron Ore Storage Sheds being the shaded areas so marked on the Stockpile Plan.
Export Iron Ore means Iron Ore for sale and/or use external to the Whyalla Steelworks.
High-Dust-Potential Product means any Iron Ore or Secondary Product which has properties which mean that those products have substantially greater potential for dust generation than the Iron Ore or Secondary Products which are ordinarily loaded by the Ship Loader.
Iron Ore means haematite or magnetite (and includes, unless the context indicates to the contrary, beneficiated haematite and beneficiated magnetite).
Iron Ore Storage Shed means the sheds located in the Export Handling Areas in which the Licensee stores Export Iron Ore.
Licence means this environmental authorisation pursuant to, and for the purposes of, the Whyalla Steel Works Act 1958 (SA).
Middleback Ranges Mines means all the Licensee's mines in or near the Middleback Ranges, including but not limited to the mines known as Iron Magnet, Iron Duchess, Iron Chieftain, Iron Knight, Iron Duke, Iron Princess, Iron Baron and Iron Knob.
Minister means the Minister responsible for the administration of the Whyalla Steel Works Act 1958 (SA).
Northern Area Mines means all the Licensee's mines in or near the North of South Australia, including but not limited to the mines known as Peculiar Knob and Hawks Nest.
Pelletising Plant Area means the iron ore processing plant (consisting of the pellet plant and associated plant and equipment) located on that part of the Stockpile Plan so marked.
Dust Pollution Control Equipment means dust collection or suppression equipment including but not limited to dust collectors, baghouses, sprays, shrouds, and physical barriers designed to contain dust.
Port of Whyalla means all land and waters within the harbour of the Port of Whyalla as defined in Schedule 3 of the Harbors and Navigation Regulations 2009 (SA) (or the legislation or regulations in succession or replacement thereto) and includes any port approach channels or other channels in or around the Port of Whyalla.
Premises means the whole of the land comprised in the following Certificates of Title and Crown Leases:
Rail, tramway and other infrastructure corridors from Whyalla to the Middleback Ranges Mines:
CL 512/104
CL 512/105
CL 775/41
CL 975/33
CL 1184/27
CL 1200/46
CL 1200/47
CT 6128/515
Whyalla Steelworks and the Port of Whyalla:
CL 1013/20
CT 6140/402
CT 5184/638
CT 5582/363
CT 5603/813
CT 5450/551
CT 5463/457
CT 6141/526
CT 6049/920
CT 6144/964
CT 6144/965
CT 6105/303
CT 6105/304
Iron Baron:
CT 5727/780
CT 5560/154
CT 5513/447
CL 1278/18
CT 6128/514
CT 6128/516
together with the land and waters comprising the Port of Whyalla (as defined in this Licence), the waters and intertidal zone within the area described in Clause 25 (3) of Schedule 1 of the Whyalla Steel Works Act 1958, the approach channels to the Port of Whyalla and the Licensee's Gazetted transhipping points in the Spencer Gulf, South Australia (and transit routes to and from those transhipping points).
Product means all Iron Ore products including Export Iron Ore and Secondary Products.
Reasonable and Practicable Measures means that the Licensee has developed and is implementing an appropriate written Environmental Management Plan or written procedure.
Secondary Products means any Iron Ore product other than Export Iron Ore and includes by-product material, Temco Lump (i.e. lump iron produced for Temco in Tasmania), millscale, and by-products produced in the Pelletising Plant e.g. pellet chips, kiln rings, out of specification pellets.
Ship Loaders means the loader on the No.2 Jetty of the Port of Whyalla, the temporary loader on the northern wharf of the Inner Harbour of the Port of Whyalla, or any other loader installed on the northern side of the Inner Harbour of the Port of Whyalla used to load Export Iron Ore and Secondary Products onto vessels.
Six-Monthly Report is the report referred to in Condition 7.6.
Stockpile means a pile in excess of 200 tonnes of bulk material located outside of a shed or other form of containment.
Stockpile Plan means the map annexed to this Licence as Attachment A.
STP means standard temperature and pressure (zero degrees Celsius and 101.3 kilopascals absolute).
Whyalla Steelworks means the Steelworks (and related processes) area of the Premises located at Port Augusta Road, Whyalla and includes the Pelletising Plant Area and the Export Handling Areas.
CONDITIONS OF LICENCE
The Licensee is authorised to conduct the prescribed activities as described in this Licence at the Locations, and on the Premises, subject to the following conditions:
1 CONTROL OF EMISSIONS TO AIR
1.1 Transport of Iron Ore and other materials from the Middleback Ranges or Northern Area Mines
(a) Water sprays for non-beneficiated Iron Ore at the Middleback Ranges Mines
(i) The Licensee must ensure that all rail wagons containing non-beneficiated Iron Ore from the Middleback Ranges Mines are sprayed with water at the Middleback Ranges Mines unless:
(A) it is raining or the Iron Ore being loaded is wet from recent rain; or
(B) the Licensee can demonstrate that the properties of the non beneficiated Iron Ore negate the need for water sprays; or
(C) Condition 1.1(a)(ii) applies.
(ii) If the water sprays at the Middleback Ranges Mines are out of service, and the circumstances set out in Conditions 1.1(a)(i)(A) or (B) do not apply, the Licensee may continue to rail wagons containing non beneficiated Iron Ore from the Middleback Ranges Mines without spraying them with water, but in that event the Licensee must inform the Authority in writing by the end of the next working day between Monday and Friday after that unavailability comes to the knowledge of the Licensee.
(iii) In the Six-Monthly Report the Licensee must report on the performance of the water sprays at the Middleback Ranges Mines as against the following key performance indicator:
the degree to which water sprays at the Middleback Ranges Mines achieved 85% availability (with the target availability being 90%), such availabilities being measured across a calendar year and not including times when water sprays were not required by reason of the circumstances set out in Conditions 1.1(a)(i)(A) or (B).
(b) Water sprays for non-beneficiated Iron Ore at Freyer's Cutting and the train control station at the Licensee's Whyalla Steelworks
(i) The Licensee must ensure that all rail wagons containing non-beneficiated Iron Ore passing through the Whyalla Steelworks train control station and Freyer's Cutting are sprayed with water at those points unless:
(A) it is raining or the Iron Ore being loaded is wet from recent rain; or
(B) the Licensee can demonstrate that the properties of the non beneficiated Iron Ore negate the need for water sprays; or
(C) Condition 1.1(b)(ii) applies.
(ii) If the water sprays at the Whyalla Steelworks train control station or Freyer's Cutting are out of service, and the circumstances set out in Conditions 1.1(b)(i)(A) or (B) do not apply, the Licensee may continue to rail wagons containing non-beneficiated Iron Ore through the Whyalla Steelworks train control station and Freyer's Cutting without spraying them with water, but in that event the Licensee must inform the Authority in writing by the end of the next working day between Monday and Friday after that unavailability comes to the knowledge of the Licensee.
(iii) In the Six-Monthly Report the Licensee must report on the performance of the water sprays at the Whyalla Steelworks train control station and Freyer's Cutting as against the following key performance indicator:
the degree to which water sprays at the Whyalla Steelworks train control station and Freyer's Cutting achieved 85% availability (with the target availability being 90%), such availabilities being measured across a calendar year and not including times when water sprays were not required by reason of the circumstances set out in Conditions 1.1(b)(i)(A) or (B).
(c) Use of AHOF and PHAY rail wagons for non-beneficiated Iron Ore fines
(i) The Licensee must, upon becoming aware that non-beneficiated Iron Ore fines have been transported other than upon an AHOF or a PHAY rail wagon, record this incident and report that incident to the Authority in the Six-Monthly Report.
(ii) The Licensee must, upon becoming aware that an AHOF or PHAY rail wagon has been loaded such that the height of the non-beneficiated Iron Ore fines exceeds the height of the top of the rail wagon, record this incident and report that incident to the Authority in the Six-Monthly Report.
(d) Transport of other materials from the Middleback Ranges Mines by road transport
(i) the Licensee is permitted to transport the following classes of material from the Middleback Ranges Mines to its Whyalla Steelworks by road transport:
(A) lump Iron Ore for the Licensee's approved emergency stockpile as set out in the Stockpile Plan;
(B) waste rock for rock wall armouring;
(C) quartz;
(D) OBP (ore beneficiation plant) lump Iron Ore;
(E) lump Iron Ore to be sold to TEMCO; and
(F) Iron Ore to be used as coolant for the BOS.
(ii) The Licensee must not transport classes of material other than those listed above in Condition 1.1(d)(i) by road vehicle from the Middleback Ranges Mines to its Whyalla Steelworks without written approval from the Minister or a Delegate.
1.2 Export Iron Ore - Unloading and Storage
(a) The Licensee must only operate the rail tip pockets with the rail tip pocket baghouse filters operating unless:
(i) written approval to do so has been granted by the Minister or a Delegate; or
(ii) if a rail tip pocket baghouse filter is out of service, the Licensee may continue to unload Iron Ore at the rail tip pocket, but in that event the Licensee must inform the Authority in writing by the end of the next working day between Monday and Friday after the fact that the rail tip pocket baghouse filter is out of service comes to the knowledge of the Licensee.
(b) The Licensee must not store any Export Iron Ore outside the Iron Ore Export Sheds without the written approval of the Minister or a Delegate.
(c) The Licensee must not load Export Iron Ore from the Iron Ore Export Sheds unless:
(i) the Iron Ore Export Shed doors are closed; or
(ii) the Iron Ore Shed ventilation system is operating and there is no egress of airborne haematite dust generated within the Iron Ore Shed during loading.
1.3 Iron Ore for the Blast Furnace - Unloading and Storage
(a) The Licensee may transfer lump Iron Ore in RSK and AHOF rail wagons from its Middleback Ranges Mines or Northern Area Mines to the Number 1 and Number 2 parking lines for use by the Blast Furnace as required.
(b) The Licensee must only store Iron Ore for the Blast Furnace in the areas shown in the Stockpile Plan unless the Minister or a Delegate has granted written approval to store Iron Ore for the Blast Furnace in areas not shown on the Stockpile Plan.
1.4 Secondary Products - Storage and Loading
(a) The Licensee must only store Secondary Products in the areas shown on the Stockpile Plan unless the Minister or a Delegate has granted written approval to store Secondary Products in areas not shown on the Stockpile Plan.
(b) The Licensee must take all Reasonable and Practicable Measures to ensure that all roads (when in use by mobile equipment as part of the Licensee's management of Secondary Products) are treated with water or other suitable dust suppression agent to minimise the generation of dust that will impact outside the Premises.
(c) The Licensee must take all Reasonable and Practicable Measures to maintain a paper pulp mulch or other capping agent on all Stockpiles of Secondary Products unless the Licensee can demonstrate that the inherent properties of a Secondary Product minimise the generation of dust that will impact outside the Premises.
(d) The Licensee must take all Reasonable and Practicable Measures when loading Secondary Products into the Iron Ore Export Shed Hopper to minimise the generation of dust that will impact outside the Premises.
1.5 Shiploading of Export Iron Ore and Secondary Products - Conveyors
(a) The Licensee must ensure that all dust control equipment on the conveying lines between the Iron Ore Export Sheds and the Ship Loaders are operating during ship loading unless:
(i) the Licensee can demonstrate that the inherent properties of product being loaded minimise the generation of dust that will impact outside the Premises; or
(ii) the Licensee can demonstrate that the operation of the relevant dust control equipment will create more dust than if that equipment was not operated; or
(iii) written approval has been granted by the Minister or a Delegate to operate this conveying line without dust control equipment; or
(iv) Condition 1.5(b) applies.
(b) If dust control equipment on a conveying line between an Iron Ore Export Shed and the Ship Loader is out of service during ship loading, and the circumstances set out in Conditions 1.5(a)(i), (ii) or (iii) do not apply, the Licensee may continue to load the vessel (or, if there is Back-to-Back Shiploading, both vessels), but in that event the Licensee must inform the Authority in writing by the end of the next working day between Monday and Friday after that unavailability comes to the knowledge of the Licensee.
(c) The Licensee must ensure that all dust control equipment on the conveying lines between the Iron Ore Export Sheds and the Ship Loaders are checked during ship loading on a daily basis and a written record maintained of any equipment or plant failure that results in fugitive dust loss.
(d) The Licensee must ensure any dust build up or spillage in the conveying lines between the Iron Ore Export Sheds and the Ship Loaders that could result in the generation of dust that could impact outside the Premises and that is in reasonably and safely accessible areas is removed from that conveying line once ship loading (or Back-to-Back Shiploading) has been completed.
1.6 Ship Loader Operation
(a) The Licensee must not operate the Ship Loaders unless the dust shroud is in place and the boom dust suppression sprays, and in the case of transhipment vessels the vessel hold sprays, are operating unless:
(i) the Licensee can demonstrate that the inherent properties of product being loaded minimise the generation of dust that will impact outside the Premises; or
(ii) it is raining; or
(iii) written approval has been granted by the Minister or a Delegate to operate the relevant Ship Loader without the dust shroud being in place and/or the dust suppression sprays operating; or
(iv) Condition 1.6(c) applies.
(b) Notwithstanding the above provisions of Condition 1.6(a), the Licensee is permitted to load vessels without operating the dust suppression sprays until the initial pour into the vessel has covered the base of the vessel, being approximately 1,000 tonnes for barges and approximately 3,000 tonnes per hold for Handymax vessels and the transhipment vessel the CSL Whyalla.
(c) In the event that the dust shroud or dust suppression sprays are not available during shiploading, and the circumstances set out in Conditions 1.6(a)(i), (ii) or (iii) do not apply, the Licensee may continue to load the vessel (or, if there is Back-to-Back Shiploading, both vessels), but in that event the Licensee must inform the Authority in writing by the end of the next working day between Monday and Friday after that equipment failure comes to the knowledge of the Licensee.
(d) The Licensee must not operate a Ship Loader to load any High-Dust-Potential Product unless:
(i) the Licensee has implemented the applicable environmental controls contained in the work procedure BIS WI 57-05-002 (as amended by the Licensee from time to time) for High-Dust-Potential Product; or
(ii) the Licensee can demonstrate that the High-Dust-Potential Product will not substantially increase the generation of dust that will impact outside of the Premises (e.g. because of current weather conditions); or
(iii) written approval has been granted by the Minister or a Delegate to operate the Ship Loader without the applicable environmental controls contained in the work procedure BIS WI 57-05-002 (as amended by the Licensee from time to time) for High-Dust-Potential Product being implemented.
(e) The Licensee must notify the EPA in writing prior to and upon cessation of, operating the Ship Loader with the discharge point of the boom shroud located above the level of the hold opening on a Handymax vessel. The notification must include the following:
(i) the date and time of commencement of such operations;
(ii) the date and time of cessation of such operations.
In this condition, Handymax refers to vessel with a capacity of 35,000 to 60,000 DWT.
1.7 Pelletising Plant
The Licensee must:
(a) carry out a daily inspection of the Pelletising Plant and maintain a written record of any equipment or plant failure that results in fugitive dust generation; and
(b) take all Reasonable and Practicable Measures to ensure that any build-up of dust or spillage at the Pelletising Plant that results in the generation of dust that will impact outside the Premises is removed on a weekly basis from all reasonably and safely accessible areas.
1.8 Stockpiles
(a) The Licensee must not stockpile material in locations other than those identified in the Stockpile Plan unless written approval has been granted by the Minister or a Delegate.
(b) The Licensee must take all Reasonable and Practicable Measures to ensure that all roads that will be used in the management of its Stockpiles are treated with water or other suitable dust suppression agent to minimise the generation of dust that will impact outside the Premises.
(c) The Licensee must take all Reasonable and Practicable Measures to maintain a paper pulp mulch or other capping agent on all Stockpiles unless the Licensee can demonstrate that the inherent properties of the products in the Stockpile minimise the generation of dust that will impact outside the Premises.
1.9 Pollution Control Equipment
(a) The Licensee must implement the Maintenance Checking and Recording Programs and Contingency and Breakdown Management Programs for the specified Pollution Control Equipment located in the Pelletising Plant Area and Export Handling Areas as approved by the Authority by letter dated 2 October 2007. The Licensee must maintain any records generated as a result of these Maintenance Checking and Recording Programs for five years from the date the relevant record was generated.
(b) The Licensee must implement the Maintenance Checking and Recording Programs for the Spencer Gulf transhipping operation's pollution control equipment as approved by the Authority by letter dated 4 May 2007, and dated 10 December 2012. The Licensee must maintain any records generated as a result of these Maintenance Checking and Recording Programs for five years from the date the relevant record was generated.
(c) The Licensee must prepare a Maintenance Checking and Recording Program and a Contingency and Breakdown Management Program (herein referred to as the Programs) for the Pollution Control Equipment in the Export Handling Area located on and adjacent to the Inner Harbour of the Port of Whyalla. The licensee must submit these Programs to the Authority for approval within three (3) months of commissioning of the facilities. The Licensee must implement these Programs forthwith on approval in writing by the Authority, and maintain any records generated as a result of these Programs for five years from the date the relevant record was generated.
(d) The Licensee must notify the Authority in the event that the dust pollution control equipment in the Pelletising Plant Area or the Export Handling Areas fail and that failure is not rectified within seventy-two (72) hours of that failure coming to the attention of the licensee. The notification must include an appropriate plan for the licensee to rectify the failure and the timelines for such rectification.
1.10 Crushing and Screening
Unless written approval has been granted by the Minister or a Delegate, the Licensee must ensure that any crushing and screening undertaken on the Whyalla Steelworks site:
(a) is undertaken in areas designated for crushing and screening on the Stockpile Plan; and
(b) is undertaken using Reasonable and Practicable Measures to minimise the generation of dust that will impact outside the Premises.
1.11 BOS Emission Events
The Licensee must maintain a record of all BOS stack emission events and provide the Authority with a written summary in the Six-Monthly Report which sets out the date of the event, the duration of the event and the reason for the event.
2 DUST TARGETS
(a) The Licensee's Deemed Contribution to the daily PM10 particulate measurement at the Authority's Walls Street air monitoring station must not exceed 50ug/m3 (as determined in accordance with sub-clause (b) of this Condition) on more than five days per annum.
(b) For the purposes of sub-clause (a) of this Condition, the Licensee's deemed contribution to the daily PM10 particulate measurement at the Authority's Walls Street air monitoring station on any one day will be deemed to be the difference on that day between the daily PM10 particulate measurement at the Authority's Schulz Reserve air monitoring station and the daily PM10 particulate measurement at the Authority's Walls Street air monitoring station ("the Deemed Contribution") provided that the wind on that day at any time is coming in a direction from the Licensee's Whyalla Steelworks site (the wind is deemed to be a direction of 355° to 100° as measured at the Licensee's Hummock Hill wind sensor) ("the Required Direction").
For the purposes of this Condition, the "daily PM10 particulate measurement" (at both the Authority's Walls Street air monitoring station and the Authority's Schulz Reserve air monitoring station) for a day will be the 24hr average of all the validated 10 minute PM10 particulate measurements recorded at the relevant air monitoring station on that day.
For the purposes of this Condition, a day is deemed to be a 24 hour period commencing 00:00.
In the event of either PM10 data from the Authority's Walls Street air monitoring station or the Authority's Schulz Reserve air monitoring station not being available for any part of a day, the Licensee is deemed to be in compliance for that day.
(c) The Licensee will report on the PM10 particulate measurement with commentary on any exceedances and remedial action taken by the Licensee in the Six Monthly Report.
3 CONTROL OF EMISSIONS TO WATER
3.1 Coke Ovens and Blast Furnace Waste Water Discharge
(a) The Licensee must implement WI 50.301 revision 19 "Water Quality Monitoring", or subsequent revisions approved by the Authority. WI 50.301 revision 19 (or subsequent approved revisions) cannot be varied without the written approval of the Authority.
(b) The Licensee must implement QP 50.71 revision 1 "Seagrass Monitoring and Reporting", or subsequent revisions approved by the Authority. QP 50.71 revision 1 "Seagrass Monitoring and Reporting" (or subsequent approved revisions) cannot be varied without written approval of the Authority.
(c) The Licensee must implement the Reduced Ammonia Discharge Study and Reporting Scheme (e1295 Att4 revision 0), or subsequent revisions approved by the Authority. The Reduced Ammonia Discharge Study and Reporting Scheme e1295 Att4 revision 0 (or subsequent approved revisions) cannot be varied without written approval of the Authority.
(d) If:
(i) as a result of monitoring pursuant to condition 3.1(b) it is reported by the Licensee to the Authority that the independent professional's opinion is that the condition of the seagrass has materially worsened during the reporting period; AND
(ii) it is decided by the Authority after receiving from the Licensee such relevant information that the Licensee can provide - that the reason why the condition of the seagrass has materially worsened, is due to one or more of the Acknowledged Possible Ammonia Impacts, (as defined in Section 7.0 of QP50.71 revision 1) and is not related to a natural occurrence or event unrelated to the ammonia discharge from the premises;
the Licensee will, within 6 calendar months, of the submission to the Authority of the seagrass monitoring report which first identified that the seagrass condition had materially worsened - submit a proposed ammonia discharge management and proposed actions report ("Ammonia Discharge Management and Proposed Actions Report") to the Authority for the approval of the Authority. The Ammonia Discharge Management and Proposed Actions Report will include (but not be limited to) a timeframe for implementation of all actions listed in that report. The Ammonia Discharge Management and Proposed Actions Report must be implemented within the time approved by the Authority. Any extension of time must be approved in writing by the Authority.
(e) The Licensee must monitor the ammonia discharge from the Coke Ovens and Blast Furnace in accordance with WI.50.301 revision 19 (or subsequent revisions approved by the Authority), and report to the Authority the total amount of ammonia discharged in tonnes per annum from both the Coke Ovens and Blast Furnace (cumulatively) compared to the Total Ammonia Discharge Target Amount. In the event that the annual Total Ammonia Discharge Target Amount contained in WI.50.301 revision 19 (or subsequent revisions approved by the Authority) is exceeded then the Licensee must undertake monitoring as per QP 50.71 revision 1 (or subsequent revisions approved by the Authority) during the following autumn to determine any impacts that may have occurred as a result of that exceedance on seagrass in the receiving environment.
(f) The maximum amount of ammonia that may be discharged from both the Coke Ovens and Blast Furnace (cumulatively) by the Licensee in any one calendar year period is an amount of 215 tonnes ("Total Ammonia Discharge Absolute Amount"). In the event that the Total Ammonia Discharge Absolute Amount is exceeded in any one calendar year period then the Licensee will submit an Ammonia Discharge Management and Proposed Actions Report to the Authority for the approval of the Authority. The Ammonia Discharge Management and Proposed Actions Report must include a timeframe for implementation of all actions listed in that report. Once the Ammonia Discharge Management and Proposed Actions Report has been approved by the Authority the Licensee will carry out the actions in the Ammonia Discharge Management and Proposed Actions Report. Any extension of time must be approved in writing by the Authority.
(g) If, at any time, the Licensee reasonably forms the opinion that one or more of the requirements of this Condition 3.1 should not be implemented because:
(i) the requirement is too onerous financially or technically for the Licensee;
(ii) there is a better option available: or
(iii) the Licensee is incapable of meeting specified outcomes,
then the Licensee will advise the Minister and the Authority of its opinion, provide detailed reasons for its opinion and propose an appropriate amendment to this Condition 3.1 for the consideration of the Minister.
3.2 Additional Condition in Relation to Blast Furnace Waste Water Discharges
The Licensee must ensure that no more than 5309 kilograms of zinc (as Zn) is discharged to the marine environment from the blast furnace scrubber wastewater effluent stream, in any calendar year.
The Licensee must analyse for zinc using the method APHA (American Public Health Association) 3111b 1995 in accordance with the document WI 50.301 revision 19 Water Quality Monitoring, or subsequent revisions approved by the Authority.
3.3 Waste Water Monitoring Program
The Licensee must maintain a waste water monitoring programme as specified in the document WI.50.301 revision 19Water Quality Monitoring, or subsequent revisions approved by the Authority.
The Licensee must not modify the waste water monitoring programme unless such modifications have been approved in writing by the Authority.
The Licensee must submit the results of the waste water monitoring programme to the Authority on a six-monthly basis with a statement of validation.
3.4 Discharge to Coastal Waters
The Licensee must not allow the discharge, emission or deposit of pollutants into coastal waters that causes any visible debris, oil scum or other objectionable matter or odour at the discharge site.
The Licensee must:
(a) take all Reasonable and Practicable Measures to avoid the escape of any material spilt on to the wharf, dock, loading or work areas at the Whyalla Steelworks into the marine environment; and
(b) remove any material spilt onto the wharf, dock, loading or work areas at the Whyalla Steelworks and either reuse that material or ensure that it is disposed of to a site licensed for the purpose by the Authority.
3.5 Lime Kiln Effluent Discharge
The Licensee must ensure that the maximum level of discharge of dry solids from the lime kiln effluent treatment plant to the lime channel at the Whyalla Steelworks does not exceed 260 tonnes per annum.
3.6 Waste Water Discharges
Subject to compliance with the provisions of this Condition 3, the Licensee may discharge waste water from the Premises into the waters within and adjacent to the Premises.
3.7 Dredging
The Licensee must not undertake any dredging operation without an environment management plan that has been approved in writing by the Environment Protection Authority.
3.8 Marine Vessel Maintenance Facilities
The Licensee may conduct, or may permit third parties to conduct, the repair or maintenance of any vessel that is associated with the Licensee's iron ore transhipping or steelworks activities.
4 WASTE MANAGEMENT
4.1 Asbestos Waste
The Licensee must implement the following asbestos management plans (as amended by the Licensee from time to time):
(a) "Asbestos Landfill Environmental Management Plan"- Ref. OneSteel Doc. QP50.43; and
(b) "Soaking Pits Asbestos Management Plan"- Ref. OneSteel Doc. QP50.47.
4.2 Landfill
The Licensee must implement the landfill environment management plans as specified in the following of the Licensee's documents as amended by the Licensee from time to time:
LEMP QP50.42 General Landfill
LEMP QP50.44 Process Dust
LEMP QP50.49 Process Dust
LEMP QP50.45 Hardfill
LEMP QP50.34 Hardfill
LEMP QP50.43 Asbestos
5 MONITORING
5.1 Emission Monitoring Programme
(a) The Licensee must carry out an annual emission monitoring programme for particle and gaseous emissions from the plant exhaust stacks at the Whyalla Steelworks set out in Condition 5.1(d).
(b) The Licensee must ensure that the monitoring programme referred to in Condition 5.1(a) is carried out in accordance with the methods listed below:
PARAMETER MEASURED
METHOD
TOTAL PARTICULATE MATTER
AS 4323.2 - 1995
SELECTION OF SAMPLING POSITIONS
AS 4323.2 - 1995
VELOCITY AND VOLUMETRIC FLOW RATE
USEPA (1997) Method 2 or 2C (as appropriate)
OXIDES OF NITROGEN
USEPA (1997) METHOD 7E
CARBON DIOXIDE IN STACK GAS
USEPA (1997) Method 3A
OXYGEN IN STACK GAS
USEPA (1997) Method 3A
SULPHUR DIOXIDE
USEPA (1997) Method 6C
CARBON MONOXIDE
USEPA (1997) Method 10
(c) The Licensee must ensure that the annual emission monitoring is carried out in accordance with the Licensee's "OneSteel Annual Quality Procedure Air Emissions Monitoring & Stack Emission Survey".
(d) The Licensee must ensure that the emission monitoring programme includes the following:
(i) BLAST FURNACE PLANT - STOVE STACK
(B) carbon monoxide
(C) carbon dioxide (expressed in tonnes per year)
(D) concentration expressed as milligrams per cubic metre at STP dry basis, and emission rates in grams per second
(ii) BLAST FURNACE PLANT - DEDUST BAGHOUSE STACK
(A) particle emissions expressed as milligrams per cubic metre at STP dry basis, and emission rate in grams per second
(iii) BOS PLANT - PRIMARY & SECONDARY STACKS
(A) particle emissions expressed as milligrams per cubic metre at STP dry basis, and emission rate in grams per second
(iv) LIME KILN PLANT - No.1 & No.2 STACKS
(E) particle emissions
(F) expressed as milligrams per cubic metre at STP dry basis, and emission rate in grams per second
(v) REHEAT FURNACE PLANT - No.2 STACK
(vi) COKE OVENS PLANT - 1A, 1B & 2A STACKS
(vii) POWERHOUSE PLANT - No.5 & No.6 BOILER STACKS
(viii) COGENERATION PLANT - MAIN EXHAUST STACK
(ix) PELLET PLANT - WASTE GAS STACK
(E) particle emissions
(F) expressed as milligrams per cubic metre at STP dry basis, and emission rate in grams per second
5.2 Results of Emission Testing Programme
The Licensee must submit the results of the annual emission monitoring programme set out in condition 5.1 for particle and gaseous emissions carried out at the Whyalla Steelworks site to the Authority within four weeks of receipt by the Licensee of validated results.
6 RECORD KEEPING
(a) The Licensee must ensure that all information from stack and ambient air monitoring including charts, raw data, calibration records and other documentation, is made available to the Authority upon request.
(b) The Licensee must retain all data received from stack and ambient air monitoring equipment at the Premises for a period of not less than ten years from date of monitoring.