Construction of the claims
48 The patent is entitled "Spring Clutch" and the field of the invention "relates to a spring for a spring clutch and, more particularly, for a spring clutch for use with rollers for blinds and the like". The specification explains that spring clutches are designed to provide smooth translation of rotational movement of one shaft to another coaxial shaft and that in the absence of such types of clutches, "a direct translation is provided which can make the rotation difficult to initiate and control". The specification at p 1, ll, 9 to 28 describes one known type of spring clutch described at [20], [21] and [22] of these reasons. At p 2, ll, 1 to 6, the specification describes another type of spring clutch described in AP825. The specification of the patent in suit recites that the problem of "stairstepping" and "excessive torsional loading" of spring clutches is discussed in AP825. The specification describes the disclosure of AP825 in this way:
A spring clutch is described which permits torque to be transmitted to the load (eg. a blind) in graduated steps to allow for a slower acceleration of the load than is the case when the maximum rated torque is applied suddenly to the load.
49 The specification at p 2, ll, 7 to 19 describes the characteristics of such a spring clutch in these terms:
The spring clutch disclosed in that patent is characterised by having at least two helical springs frictionally engaging a first shaft. Each of the helical springs have tabs affixed to their ends which engage in openings in the surrounding coaxial second shaft. The openings have a configuration such that upon rotation of the first shaft, and consequently the helical springs, the tabs are sequentially engaged. This arrangement allows the first helical spring to contract to transmit torque to the second shaft prior to a second helical spring doing likewise. Further, the frictional engagement between the first helical spring and the first shaft is such that the second helical spring will not engage the second shaft unless the first helical spring is caused to slip about the first shaft. This will occur if the torque applied to the first helical spring exceeds a predetermined limit. The second helical spring operates in a similar way as does a third helical spring and so on. Accordingly, a number of helical springs are sequentially used to transmit torque loads from the first shaft to the second shaft.
50 A number of things should be noted about this description of the characteristics of a spring clutch the subject of AP825. First, the spring clutch is characterised by having at least two helical springs frictionally engaging the first shaft. Secondly, each of the helical springs have tabs or end sections which engage with openings in the second shaft that surrounds the first shaft and each spring on the first shaft. Thirdly, the openings on the second shaft that engage each spring, have a particular configuration so that on rotation, in this particular spring clutch, of the first shaft (and thus each helical spring) the end sections of each spring are engaged in a sequence. The sequential engagement is said to allow the first helical spring to contract and transmit rotational force to the second shaft before the second helical spring contracts and transmits rotational torque to the second shaft. This sequential transmission of torque loads by use of a number of helical springs, from one shaft to another, is further effected in this way. The frictional engagement between the first helical spring and the first shaft is such that the second spring will not engage the second shaft unless the first spring is caused to slip about the first shaft. The first spring will so slip if the rotational force applied to it exceeds a predetermined limit. As the specification says, the second helical spring operates in a similar way as does a third and so on. As the specification also points out, what emerges is that a number of helical springs are sequentially used to transmit torque loads from the first shaft to the second shaft.
51 At p 2, ll, 20 to 26, the specification describes a "bi‑directional clutch" disclosed by AP825. The specification describes how this functionality is achieved, in these terms:
This patent also discloses a bi‑directional spring clutch. To achieve this, both ends of each helical spring are provided with upstanding tabs. All the helical springs are provided with a common winding direction. Different ends are engaged depending upon the direction of rotation of the first shaft. A complex configuration of openings and barriers is necessary in the second shaft to achieve this functionality. Consequently such a bi‑directional clutch is expensive to manufacture and assemble.
52 Some things should be noted about this description. First, both ends of each spring have upstanding tabs and all helical springs are wound in a common direction. Secondly, different ends of each spring are engaged depending upon the direction of rotation of the first shaft. To achieve this bi‑directional functionality, a complex configuration of openings and barriers is necessary in the second shaft engaging the tabs of each spring. What follows is that consequently, such a bi‑directional clutch is expensive to manufacture and assemble.
53 The specification then sets out at p 2, ll, 26 to 28, the object the invention seeks to achieve, in these terms:
Object of the invention
It is an object of the invention to provide a bi‑directional clutch which avoids the need for a plurality of helical springs and complex configuration of the second shaft.
54 Mr Hunter and SBriggs say the syntax of that sentence joins together that which the invention avoids, namely, the need for a combination of multiple springs in conjunction with a complex configuration of openings and barriers in the second shaft in order to provide for a bi‑directional clutch. SBriggs reads the word "and" in the object statement as conveying the meaning "with". Dr Gilmore and Uniline say the syntax of that sentence joins together, in an orthodox way in one sentence, two separate notions and the sentence properly understood reads:
It is the object of the invention to provide a bi‑directional clutch which avoids the need for a plurality of helical springs and which avoids the need for complex configuration of the second shaft.
55 Claims 1 to 12 of the patent define an invention described at claim 1 as "a helical spring" comprising certain features and at claims 2 to 9, "the helical spring" of claim 1 and at claims 10, 11 and 12, the helical spring of claims 1 to 9. Those claims are in these terms.
1. A helical spring for a spring clutch comprising:
(i) at least one right hand wound section;
(ii) at least one left hand wound section; and
(iii) tabs projecting from both the right hand wound section and the left hand wound section.
2. The helical spring of claim 1, wherein the tabs project outwardly.
3. The helical spring of claim 1 comprising at least two of the right hand wound sections, wherein at least one of the left hand wound sections is positioned between the right hand wound sections.
4. The helical spring of claim 1 comprising at least two of the left hand wound sections, wherein at least one of the right hand wound sections is positioned between the left hand wound sections.
5. The helical spring of claim 1 comprising two of the right hand wound sections, wherein at least one of the left hand wound sections is positioned between the right hand wound sections.
6. The helical spring of claim 1 comprising two of the left hand wound sections, wherein at least one of the right hand wound sections is positioned between the left hand wound sections.
7. The helical spring of claim 1 comprising two of the left hand wound sections and two of the right hand wound sections, wherein the right hand wound sections and the left hand wound sections are positioned so that the spring has alternate left and right hand wound sections.
8. The helical spring of claim 1, wherein at least one right hand wound section abuts at least one left hand wound section.
9. The helical spring of claim 1, wherein at least one right hand wound section abuts at least one left hand wound section and one of the tabs connects each abutting right hand wound section and left hand wound section.
10. The helical spring of claim[s] 1 to 9, wherein the tabs are substantially radial projections.
11. The helical spring of any one of claims 1 to 9, wherein at least two of the tabs are axially offset from each other.
12. The helical spring of claim 1 to 9, wherein at least two of the tabs are axially substantially aligned.
56 Claim 13 claims an invention described as a spring clutch in these terms:
13. A spring clutch comprising:
(1) a first shaft;
(2) a helical spring according to any one of claims 1 to 12, frictionally engaging the first shaft; and
(3) a control means adapted to cause engagement or disengagement of the helical spring to or from the first shaft, the control means comprising:
(a) a second shaft which is tubular to receive the first shaft and having a single longitudinal opening defined by edges that selectively engage one or more of the tabs, the second shaft being rotatable to loosen the helical spring of the second shaft; and
(b) a third shaft which is tubular to receive the first and second shafts and having an inwardly extending keyway, the third shaft being rotatable to tighten the helical spring on the shaft.
57 Claim 14 is in these terms:
14. The spring clutch of claim 13 wherein the spring is of unitary construction.
58 Claim 1 speaks of a helical spring comprising at least one right hand wound section and at least one left hand wound section and tabs projecting from each wound section. In the summary of the invention at p 3, ll, 2 to 7 of the specification the helical spring of claim 1 is described in terms of the language of claim 1 and the specification then notes that:
It has been surprisingly found that the use of a single spring of this configuration facilitates smooth transmission of rotational forces between the input and output shafts of a spring clutch.
59 Element 3 of such a spring describes tabs "projecting" from both the right hand wound and left hand wound sections of the spring. The specification explains the projections to the addressee in these terms:
A skilled person will understand that for the spring to operate in a spring clutch, the tabs of such a spring merely need to project from the respective sections so they can be contacted by the input and/or the output shafts. However, preferably the tabs project outwardly from those sections. Likewise, preferably the tabs are directed substantially radially.
[emphasis added]
60 Figure 1 (which is Schedule 1 to these reasons) depicts a helical spring. A description of the spring of Figure 1 is set out at [84]. Figure 1 is described as a perspective view of a spring according to one form of the invention. Figure 1 is described at p 5, ll, 10 to 19 of the specification in these terms:
Figure 1 depicts a helical spring 1 having three sections A, B and C. Each section shown is substantially identical and has seven windings, though any number of desired windings or coils may be selected depending upon the application of the spring clutch. At the lower end of the helical spring 1 is tab 2 which extends radially from the helical spring 1. The upper end of the helical spring 1 also has a tab 3 which extends radially from the helical spring 1.
Section A, B and C are connected by radially extending U shaped tabs 4 and 5. These tabs 4 and 5 are formed by reversing the direction of rotation of the helical spring 1 during its formation. Consequently the direction of the winding in section B is the opposite to the direction of winding of sections A and C.
[emphasis added]
61 Figure 2 (Schedule 2 to these reasons) is a perspective view of a spring of indefinite length according to another form of the invention. Figure 2 is described at p 5, ll, 20 to 28 in these terms:
Figures 2 to 5 show a similar helical spring to figure 1 except the spring is shown with broken lines in section D to depict that the spring can be of indefinite length. The number of winding sections may varying [vary] depending upon the application required for the helical spring 1. The winding sections are connected by radially extending U shaped tabs 40 and 41. These tabs 40 and 41 are formed by reversing the direction of rotation of the helical spring 1 during its formation and are axially aligned respectively with tabs 42 and 43. The direction of winding of the sections of indefinite length will alternate. Whilst in figure 3 the tabs are aligned, the person skilled in the art will appreciate that the tabs need not be in alignment.
62 As to the tabs of such a spring, the specification at p 3, ll, 16 to 20 summarises aspects of the invention concerning the relationship between or alignment of the tabs, in these terms:
At least two of the tabs may be axially offset from each other where sequential and/or bi‑directional operation of a spring clutch is required. Similarly, at least two of the tabs may be axially substantially aligned to distribute the application of any force to the spring more evenly.
Preferably, the right hand wound sections and the left hand wound sections are positioned so that the spring has alternate left and right hand wound sections.
Preferably, at least one right hand wound section and at least one left hand wound section abut each other. In this arrangement, one of the tabs connects each abutting right hand wound section and left hand wound section.
[emphasis added]
63 Figure 1 shows tabs 5 and 4 and tabs 3 and 2 axially offset whilst tabs 3 and 4 and tabs 5 and 2 are axially aligned. The preferred embodiment of the spring exhibits left hand wound sections alternating with right hand wound sections and preferably at least one right hand wound section and at least one left hand wound section abutting each other. In such an abutting arrangement one of the tabs connects each abutting right and left hand wound section. This description of the arrangement of the sections of a helical spring suggests a single continuous spring unifying and connecting wound sections of the spring.
64 At p 6, ll, 3 to 11 of the specification, the typical manufacturing technique adopted for the making of the helical spring is described in these terms:
The helical spring is typically manufactured from spring steel. The spring is formed by machinery which is programmed to form (for example) the left hand wound section A in the spring material. It then reverses the winding adjacent one end of the left hand wound section A to form the tab 5 and then forms the right hand wound section B. Thereafter, tab 4 is formed followed by a left hand section C. A final tab 2 is formed at the end of the left hand wound section C. As depicted in figures 2 to 5, the formation of the tabs and the windings can be repeated for a predetermined number of times depending on the length of the hub [shaft] on which the spring will be mounted and the load of blind.
[emphasis added]
65 Accordingly, it seems to me that the natural and plain language of claim 1 describes a single spring comprised of united sections (at least two) helically wound as described, exhibiting tabs projecting from each wound section. That construction of claim 1 is consistent with figure 1 which depicts a single helical spring of three united sections, A, B and C and figure 2 that demonstrates united infinite sections of a single spring. The utility of such a single spring so configured was found to be surprising in its facilitation of the smooth transmission of rotational forces between the input and output shafts of a spring clutch. No part of claim 1 uses language which suggests that a helical spring comprised of sections wound as described, comprehends a plurality of springs or multiple springs or a sequence of springs assembled in a way that reflects the windings of claim 1. The method of construction of the helical spring of claim 1 describes a continuous process of forming connected sections of a single wire spring of reverse winding. What is required by the natural meaning of the language of claim 1, in context, is a single united spring comprised of at least the sections wound as described in claim 1.
66 Claims 2, 3, 4, 5, 6 and 7 also prima facie describe a single united spring according to the windings described by those claims. Claims 8 and 9 introduce into the language of the claims the word "abuts". Claim 1 describes a helical spring "comprising" sections and claims 3, 4, 5, 6 and 7 describe "the helical spring of claim 1" comprising sections "positioned" in a particular way. Claim 8 describes "the helical spring of claim 1" where at least one right hand wound section abuts at least one left hand wound section. Claim 9 also recites the helical spring of claim 1, adopts the same additional words of claim 8 and adds the words "and one of the tabs [that is, the tabs projecting from each wound section as required by claim 1] connects each abutting right hand wound section and left hand wound section". The word "abut" means "to be next to or have a common boundary with" (The New Oxford Dictionary of English, 2nd Ed., 2001). The use of the word "abuts" in claim 8 might suggest contiguous proximity but not necessarily singularity or unity. The use of the word "abuts" might convey the notion of a helical spring made up of at least one right hand wound spring next to at least one left hand wound spring and thus refer to multiple springs. The term does however include the notion of a common boundary.
67 Claim 8 begins by reciting the helical spring of claim 1 as an element of claim 8. Claims 3, 4, 5, 6, and 7 describe the helical spring of claim 1 comprising "at least" particular nominated sectional windings and the particular positional relationship of the required windings one to another. Claim 3 for example speaks of at least two right hand wound sections where at least one left hand wound section is positioned between the right hand wound sections (at least, R L R). Claim 4 contemplates "at least" L R L. Claim 5 contemplates two right hand wound sections (as opposed to "at least" two such sections (as in claim 3)) and "at least" one left hand wound section positioned between those two sections (R L R but possibly L R L R or R L R L). Claims 6 and 7 are also concerned with specific relational positions of particular sectional windings within a spring comprising at least but possibly more than, three sections (or at least four sections in the case of claim 7). Claim 8 does not, in terms, deal with the relational position of sectional windings within a group of wound sections. Claim 8 requires simply at least one right hand wound section to abut one left hand wound section. Claim 9 describes such a spring where one of the tabs connects each abutting right hand wound and left hand wound section. Claim 9 describes the connection by one of the tabs of each abutting section. Claims 10, 11 and 12 describe a helical spring of claims 1 to 9 reflecting radial tab projections; axially offset tabs; and axially substantially aligned tabs.
68 It seems to me that the language of claim 1 describes a single unitary spring of at least two sectional windings, one to the right and one to the left. Although claim 8 uses the term "abuts", claim 8 also incorporates a reference to the helical spring of claim 1 and a requirement that at least one right hand wound section of the claim 1 spring is next to or in common boundary with at least one left hand wound section. Claim 9 requires that one of the protruding tabs connects each section. Claims 8 and 9 are consistent with a single unitary spring. The language of the claims does not adopt terms or phrases otherwise used by the author of the specification to describe a sequence of springs, a number of springs or a plurality of springs so as to clearly state boundaries of the monopoly that include, within the references to a helical spring wound according to the claims, multiple disconnected (and hence separate) springs assembled so as to reflect the directional windings described in the various claims.
69 There is another basis for suggesting that the patent addresses a single unitary spring of reverse winding. At para (f) of p 12 of Dr Gilmore's report dated 11 February 2008, Dr Gilmore expresses this opinion:
(f) The construction of a single spring as depicted in Figure 1 of the Patent, requires that the direction of wire winding reverse at tab 5 (ie. between Sections designated as A and B), and also again at tab 4 (ie. between Sections designated as B and C), in order that the spring behave correctly as a clutch. If for example, the wire tab 5 continued on in Section B in the same winding direction as Section A, then as tab 5 was pushed by Plastic Component Number 10 [the second shaft] to unwind Section A and loosen its grip on the shaft [the first shaft], then tab 5 would also tighten the grip of Section B … The single spring is specified to be constructed according to Figure 1 [75#] so as to achieve a clutching action. This in turn dictates Claims 1 to 9 of the Patent in order that a single spring achieve a clutching action. If multiple springs are used there is no need to alternate the winding of adjacent springs from, for example left hand wound to right hand wound or vice versa. Multiple springs will work successfully as a clutch if they are all wound in the same direction, rendering Claims 1 to 9 inapplicable. However, for a single spring interpretation, Claims 1 to 9 are vital to achieve a spring clutch operation.
70 Mr Hunter in response at para 25 of his affidavit sworn 14 March 2008 said this:
It is readily apparent that multiple springs can work in a spring clutch when they are all wound in the same directions - for example, prior art such as US‑5,375,643 confirms this. … As stated at paragraph 12 [of the Hunter statement dated 15 January 2008, Annexure B to Mr Hunter's affidavit of 11 February 2008], with reference to the invention of the [AP825], the principal advantage of having multiple springs is to provide sequential engagement of the springs with the shaft, so the clutch loading is applied to the shaft in a progressive manner and avoids drawbacks which the patent refers to as "stairstepping".
71 Although Mr Hunter considers the implication of multiple springs in the context of a problem described as "stairstepping" which Mr Hunter analyses in the context of AP825, it seems clear that multiple springs can achieve a clutching action as described by Dr Gilmore when the multiple springs are all wound in the same direction. It seems to follow that if the single unitary spring is broken into three separate sections, the reverse winding of the sections would not be necessary. The patent in suit specifies a single spring with reverse winding, an embodiment of which is reflected in figure 1, so as to achieve a clutching action. In oral evidence, Mr Hunter was asked to explain why a plurality of springs with alternate windings could avoid stairstepping. However, Mr Hunter was not able to do so. I accept Dr Gilmore's evidence in this regard ([69]).