Background to application
13 Unilever commenced the proceeding on 23 May 2014. In support of its application for interlocutory relief, Unilever relied on a report by a testing laboratory Intertek Pharmaceutical Services ("Intertek report") which had tested samples of the Mitchum Clinical soft solid antiperspirant deodorant to assess the level of hydrogen peroxide by weight in the product. The report indicated the presence of hydrogen peroxide at a level of 0.006%. According to Mr Salgo's evidence, at the time of commencing the proceeding, Unilever considered that the result of the Intertek report was accurate.
14 In an affidavit dated 28 May 2014, Dr Michael Traudt, Director of Sensory & Clinical Testing Center, Revlon Consumer Products Corporation, said:
The form of hydrogen peroxide used in Mitchum Clinical is stabilised until it is activated by application to the axilla by a consumer.
15 He also said:
The methods used to ensure the stability of hydrogen peroxide in Mitchum Clinical are the subject of a confidential unpublished Patent Application…The unpublished Patent Application has not yet been published and is therefore confidential. I am aware from my extensive experience and knowledge in this field that the new Oxygen Odor Control Technology used in Mitchum Clinical is a "first" in the clinical anti-perspirant deodorant industry and a considerable revolutionary advance for clinical deodorants.
16 Professor Thornthwaite, Unilever's lead scientist at Unilever's Research and Development Port Sunlight Laboratory in the United Kingdom swore his first affidavit on 27 June 2014. Professor Thornthwaite is an industrial chemist. His evidence addressed the potential efficacy of the hydrogen peroxide in the Mitchum Clinical products for delivery of benefits in malodour control. In that affidavit, he identified, as instructions or assumptions, a list of ingredients contained in the products including hydrogen peroxide. He also noted the results of the Intertek report. Professor Thornthwaite concluded, at paragraph 71 of his first affidavit, that any reaction between malodorous thiols with hydrogen peroxide present in Mitchum Clinical at around 0.006% or some multiples higher will not have any detectable impact on underarm malodour.
17 Professor Thornthwaite's opinion (paragraph 72 of his affidavit) was that the only way in which a hypothesis that such levels of hydrogen peroxide in Mitchum Clinical would have a detectable efficacy by smell could be tested to a level of certainty would be to conduct a reliable clinical test of Mitchum Clinical against a control, being Mitchum Clinical without hydrogen peroxide.
18 At the end of his affidavit, Professor Thornthwaite qualified his opinion by reference to the facts that he had not been informed of the precise level of hydrogen peroxide in the relevant products, or of the process used for stabilisation of hydrogen peroxide in the products.
19 Professor Thornthwaite gave evidence in his first affidavit concerning the claimed "stabilisation" of the hydrogen peroxide which included his understanding of the encapsulation technique (subsequently confirmed by Revlon's counsel to be accurate) but noted that he was unaware of the precise technique and raised as a possible issue whether the encapsulation technique would release all available hydrogen peroxide from its capsule to react under the arm.
20 Contrary to Revlon's submission that Unilever's expert, Professor Thornthwaite, gave his evidence upon the basis that Mitchum Clinical in fact contains hydrogen peroxide at all relevant times, as I read his report, it is based upon an assumption as to the presence of hydrogen peroxide in the quantity detected by Intertek.
21 On 1 July 2014, Unilever provided Revlon with particulars of its claim in which it effectively conceded that the Mitchum Clinical products contain hydrogen peroxide.
22 On 11 July 2014, Professor Perlmutter affirmed his first affidavit. Under the heading "Instructions and Assumptions", Professor Perlmutter said:
I was instructed by [Revlon's solicitor] that the ingredients of Mitchum Clinical include hydrogen peroxide, and that the hydrogen peroxide is added to the formulation in encapsulated form. I was informed that the encapsulated hydrogen peroxide is hydrophobic. I have not been informed of the method or means of encapsulation of hydrogen peroxide, nor have I been informed of the quantity of hydrogen peroxide that is present in Mitchum Clinical. I understand from Professor Thornthwaite's affidavit at paragraph 18 that the concentration of hydrogen peroxide in Mitchum Clinical was determined to be 0.006% by a commercial analytical group.
23 Professor Perlmutter disagreed with Professor Thornthwaite's opinion as to the appropriate way to test the efficacy of the inclusion of hydrogen peroxide in the Mitchum Clinical products, saying:
I do not consider that the experiment proposed by Professor Thornthwaite in para 72 of his affidavit is required. The Intertek assay of the Mitchum Clinical…found that the product contains hydrogen peroxide. I am also instructed to assume that Revlon has demonstrated that when the Mitchum Clinical product is mixed with artificial sweat and agitated, oxygen gas is evolved over time. I consider that those two facts establish that Mitchum contains hydrogen peroxide which is stable on the shelf and that Mitchum will release that hydrogen peroxide in the presence of sweat. I consider that it demonstrates that Mitchum, applied to an underarm and exposed to sweat, will release hydrogen peroxide.
24 On 14 July 2014, Dr Heng (Harry) Cai swore an affidavit. Dr Cai is the Vice President of Research and Development at Revlon Consumer Products Corporation and a co-author of the patent application. In his 14 July 2014 affidavit, Dr Cai questioned the reliability of the Intertek analysis, particularly for the purpose of determining the presence of encapsulated hydrogen peroxide. However, he also expresses the following opinion:
The result of the Intertek Analysis also indicates to me that it is unarguable that the encapsulation process works and that a product made in the United States, shipped to Australia, then shipped to England and tested four months later (by a person who does not know how the encapsulation process works and may not even be aware that it is encapsulated at all) contains active hydrogen peroxide.
25 Dr Cai's 14 July 2014 affidavit has an exhibit, "HC-2", which contains some information about tests Dr Cai described as comments concerning the development of encapsulated hydrogen peroxide and a series of experiments related to the "stabilized form of hydrogen peroxide" (at paragraph 33). In particular, Dr Cai said:
I tested the encapsulated product and found that it was stable when heated to 45˚C for a period of 12 weeks, by which I mean that it did not suffer any significant decomposition or degradation. I have also tested the final formulation of Mitchum Clinical, which is also stable in those conditions.
26 By affidavit sworn 26 November 2014, Dr Cai corrected this evidence, saying that the product was heated for eight, and not 12, weeks.
27 By letter dated 25 July 2014, Professor Christopher Easton was instructed, as an independent expert, to provide a report in these proceedings. The letter sought Professor Easton's responses to various propositions advanced by scientists who had given evidence for Revlon. In the letter, Professor Easton was asked to make the following assumption:
The quantity of hydrogen peroxide in Mitchum Clinical is at least 0.006% and may be at that level or an amount several times higher, say up to 0.025%. Revlon maintains that the precise quantity is confidential.
28 Professor Easton's first affidavit is dated 28 August 2014. Attached to that affidavit is a report in which, among other things, Professor Easton expressed opinions about Revlon's experimental proof which is said to support the claim that hydrogen peroxide will react with odour causing thiols in the underarm. As appears from paragraph 22 above, the existence of this proof is one of the two matters relied upon by Professor Perlmutter to reach the view that the Mitchum Clinical products contain hydrogen peroxide which is stable on the shelf and that the products will release the hydrogen peroxide in the presence of sweat.
29 By affidavit sworn 8 September 2014 Dr Cai then presented videos (exhibits "HC-7" and "HC-8") and provided commentary in relation to those videos (exhibit "HC-9") concerning some of the tests described in exhibit "HC-2".
30 Professor Easton addressed Dr Cai's 8 September 2014 affidavit in an affidavit sworn on 22 September 2014. In the report exhibited to his affidavit, Professor Easton essentially rejected Dr Cai's experimental work as persuasive. In particular, Professor Easton expressed his opinion that it was:
…not possible that hydrogen peroxide in the quantity stated to be present in Mitchum Clinical soft solid formulation of Mitchum stick formulation would produce the quantity of oxygen shown in the balloon tests seen in exhibits "HC-7" and "HC-8" (Exhibit CJE9, paragraph 2).
31 In his opening, senior counsel for Unilever, Mr Cobden SC accepted the presence of hydrogen peroxide in the Mitchum Clinical products, while disputing the efficacy of the assumed amount. He said, relevantly:
… we accept our tests show that there's hydrogen peroxide in it. We accept, because it must be so, that it's encapsulated. If it weren't encapsulated, it would be reacting all over the place with all sorts of things. But the act of putting it on and rubbing it, there's moisture, there s (sic) heat and there's friction. Certainly, we accept, releases the encapsulated hydrogen peroxide….
32 At some point, steps were taken by Unilever's lawyers to prepare a protocol by which Professor Easton could attempt to replicate Dr Cai's experiments. Professor Easton caused that exercise to be undertaken by a research officer, Dr Onagi, under Professor Easton's supervision and was unable to replicate Dr Cai's results. Tests described as the "New Tests" by Professor Easton in his affidavit of 12 November 2014 confirmed the view previously expressed by Professor Easton and set out at paragraph 30 above.
33 Dr Cai then conducted a number of further laboratory tests. These are described in his affidavit sworn 26 November 2014, and in particular exhibit "HC-13". In exhibit "HC-13" Professor Cai comments on the reasons for difference between the experiments described in exhibits "HC-2", "HC-7" and "HC-9" and the experiments described in Professor Easton's 12 November 2014 affidavit.
34 One of Dr Cai's tests referred to in exhibit "HC-13" was to combine 25 grams of Mitchum Clinical soft solid and an AZT gly solution and artificial sweat; and another was to combine 25 grams of Mitchum Clinical soft solid with artificial sweat; and another was to combine 25 grams of Mitchum Clinical soft solid with artificial sweat and bovine catalase in circumstances described in paragraphs 21-23 of exhibit "HC-13". Mr Salgo's evidence, which was not disputed, was that there is disagreement between Dr Cai and Professor Easton as to whether the tests recorded at paragraphs 21 to 45 of exhibit "HC-13" evidenced the presence or absence of hydrogen peroxide in Mitchum Clinical.
35 On 9 December 2014 (day six of the trial), I ruled that evidence given or proposed to be given by Dr Cai to the effect that hydrogen peroxide included in Revlon's Mitchum Clinical products is encapsulated and in a stabilised form not be admitted into evidence: Unilever v Revlon (No 6) [2014] FCA 1409. In that judgment, I recorded my view that the method by which the hydrogen peroxide was encapsulated was "fundamental to Revlon's claims that are in issue in these proceedings" (at paragraph 10) and that the claims of encapsulation and stability of the hydrogen peroxide were matters in issue (at paragraph 3). As I understand it, the fact of encapsulation (and stabilisation) provides the basis for the claim that hydrogen peroxide is present in Mitchum Clinical at the time of delivery to the armpit. By this stage of the proceeding, Revlon had served evidence of experimental proofs designed to permit the conclusion that the Mitchum clinical products contained hydrogen peroxide which was "stable on the shelf". Some of those proofs were challenged by Professor Easton and some of them were yet to be addressed by Professor Easton in evidence.
36 Also on 9 December 2014, Revlon's solicitors provided Unilever's solicitors with a copy of the patent application.
37 By affidavit sworn 3 February 2015, Professor Easton recorded his consideration of the experiments referred to in Dr Cai's 26 November 2014 affidavit and concluded:
In summary, none of the experiments outlined in Dr Cai's November affidavit, provides any evidence that hydrogen peroxide is either encapsulated, stabilised through encapsulation, remains in antiperspirant formulations when they are either manufactured or stored, released from antiperspirant formulations, or after release is converted to oxygen.
When preparing my first affidavit, at paragraphs 82-93 of exhibit CJE-2 I allowed for the possibility that all the hydrogen peroxide in the Revlon products was released and converted to oxygen, but the evidence that there is no hydrogen peroxide released and converted to oxygen, suggests that there is no possibility of any effect of released oxygen on either odour producing bacteria…, thiols through autoxidation…, or metabolism of potentially odorous compounds.
38 Putting aside the Intertek report, it was predictable that, if Dr Cai's 26 November 2014 experiments were not accepted by Professor Easton, Professor Easton might reach this conclusion because whether the encapsulation process works is critical to whether the product is able to deliver hydrogen peroxide to the armpit on application.
39 In other words, if Dr Cai's experiments do not demonstrate the claimed evolution of oxygen gas over time, then there is necessarily a significant doubt over whether the hydrogen peroxide in the products will be able to be released in the presence of sweat.
40 Professor Perlmutter's 6 February 2015 affidavit recognises the importance in the proceeding of whether the hydrogen peroxide in the Mitchum products is contained in a stable form. In that affidavit he stated that:
It occurred to me that an important issue in this case appears to be the presence of hydrogen peroxide in the "encapsulated form" as well as the ability of the encapsulated form to release the hydrogen peroxide. As requested by [Revlon's solicitor] I prepared some of the encapsulated material and conducted such experiments as I thought necessary and appropriate to give my opinion about the resolution of those questions.
41 One test reported on by Professor Perlmutter was to prepare the putative encapsulated material (in a manner described by Professor Perlmutter) and observe its behaviour in various respects which then caused Professor Perlmutter to reach the conclusion that "[t]he method of encapsulation described in the patent is effective and has stabilised the hydrogen peroxide".
42 In the Purported Response to "PP-9", at paragraph 6, Professor Easton sets out three further tests performed by him. The tests led Professor Easton to conclude that:
(1) the hydrogen peroxide in the material tested by him is not encapsulated or stabilised but is instead freely available to undergo reactions; and
(2) it is likely that hydrogen peroxide would be released during the manufacture of the Mitchum Clinical products, because of the mechanical force that would be required for that process.