THE PATENTS
4 The claimed invention of the Patents is directed to sterilisation wrap materials. More particularly, the invention is directed to multi-plied materials made from individual sheets, which are fused together so as to be suitable for use as a wrap for surgical instruments and supplies for the purpose of sterilisation. Certain surgical instruments and supplies used in operating rooms of hospitals are reusable. Such instruments and supplies must be collected after each procedure and sterilised before they can be reused in another procedure. After sterilisation, the instruments and supplies are generally wrapped with two sheets of material, commonly referred to as sterilisation wrap. The sterilisation wrap is usually a woven or non-woven material that, when wrapped around the instruments and supplies in a particular manner, will permit the entry of vapour, gas or another medium to sterilise the instruments or supplies, while denying the ingress of contaminants, such as bacteria and other infectious materials, after the sterilisation has been effected. The two primary means for sterilising are autoclaving with steam and ethylene oxide sterilisation.
5 Once the wrapped instruments and supplies have been sterilised, the package is stored until it is needed, or it is transported to a point of proposed use, such as an operating room. During storage and transfer to the operating room, the wrapped package may be handled several different times. Each time the package is handled, there is the potential for the sterile nature of the contents of a package to be compromised, for example by a tear or other breach of the wrapping material. To prevent the consequences of a breach or tear of the material, it has become common practice in many hospitals to double wrap packages.
6 A primary method of double wrapping is sequential, in that the instruments or supplies are first wrapped in one sheet of sterilisation wrap and then wrapped again in a second sheet of sterilisation wrap. A second method of double wrapping is simultaneous, in that the instruments or supplies are wrapped in two sheets of sterilisation wrap at the same time. That is to say, two sheets of sterilisation wrap are aligned, one on top of the other, the instruments or supplies are placed on top of the two sheets and the instruments or supplies are then wrapped in both sheets of material at the same time. If the outer and inner sheets of the double wrap have different properties, it is important that the sheets be visually identifiable so that the user can determine which wrapper is the outer sheet and which wrapper is the inner sheet.
7 The time that it takes to set up the outer and inner sheets and the awkwardness of manipulating loose sheets during simultaneous wrapping can make inroads into time savings that might otherwise be achieved when adopting simultaneous wrapping rather than sequential wrapping. Accordingly, a product that provides the appropriate inner and outer sheet combinations, and eliminates the awkwardness of keeping the two sheets together during the wrapping and opening processes, would provide benefits such as time savings and targeted engineered inner and outer sheet performance. Thus, the Patents identified a need for a sterilisation wrap system that would reduce the time for packaging and opening and would deliver inner and outer sheet engineered performance in a simply identifiable and easy to use fashion. The complete specifications for the Patents assert that the claimed invention of the Patents provides those attributes.
8 Kimberly-Clark contends that Multigate's product would infringe claim 1 of the grandparent patent, claims 19 and 25 of the parent patent and claims 47 and 236 of the child patent. The precise terms of those claims are set out in the Appendix to these reasons. The substance of the claims may be summarised as follows:
Claim 1 of the grandparent patent is for a method of sterilising an article in which an article is wrapped with a sterilisation wrap consisting of an inner wrap sheet and an outer wrap sheet. The wrapped article is then exposed to sterilising conditions for a sufficient time so that the article is sterilised. Each sterilisation wrap sheet consists of a laminate. The sheets are joined together at a plurality of bond sites that occupy no more than 50 percent of the surface area of either of the sheets. To separate the joined sheets, at least one pound tensile force must be required. The sheets must be visually distinguishable as separate sheets.
Claim 19 of the parent patent is for a product, being a sterilisation wrap system consisting of a sterilisation wrap that has a substantially flat inner wrap sheet joined to a substantially flat outer wrap sheet. The inner wrap sheet and the outer wrap sheet are to be visually distinguishable. Each sheet is formed from a laminate comprising a spunbonded layer and a meltblown layer, and the sheets are joined together by a plurality of bond sites arranged to provide visual distinction between the inner wrap sheet and the outer wrap sheet. Claim 25 of the parent patent is for the sterilisation wrap system of claim 19, where each sheet of the sterilisation system comprises a second spunbonded layer next to the meltblown layer.
Claim 47 of the child patent is also for a product, being a sterilisation wrap system consisting of an inner wrap sheet having a peripheral edge and an outer wrap sheet having a second peripheral edge. At least a portion of the first peripheral edge is aligned with, but not joined to, a portion of the second peripheral edge. The inner wrap sheet and outer wrap sheet are joined to one another at one or more points within the area surrounded by the peripheral edges.
Claim 236 of the child patent is also for a product, being a sterilisation wrap system consisting of an inner wrap sheet and an outer wrap sheet that is joined to the inner wrap sheet, such that the inner wrap sheet and the outer wrap sheet are visually distinguishable as separate sheets.
9 Kimberly-Clark contends that the Multigate product would infringe one or more of those five claims. Multigate denies that its product would infringe any of the claims because of the absence of several integers of the various claims. However, the principal basis upon which Multigate says that its product does not infringe is that Multigate's product achieves double wrapping by folding one piece so as to form two layers and not by joining two separate pieces. It says that each of the five claims in question requires both an inner wrap and an outer wrap that are separate from each other.
10 It might be thought that the solution of joining the sheets together, in response to the problem of awkwardness in dealing with two separate sheets, was obvious. However, lack of an inventive step has not been raised by Multigate.
11 The primary judge concluded that each of the five claims, on its proper construction, is limited by a requirement that the inner wrap sheet and the outer wrap sheet consist of two previously unconnected pieces of wrapping material that have been joined together. Accordingly, her Honour concluded that Multigate's product does not infringe any of the claims, because it consists of a single sheet that is folded over to create two layers.