1 On 21 June 2002, at George Street Parramatta, Buildcorp Australia Pty Ltd ("Buildcorp") was operating as the construction manager at a building site. Next door to the building site was an office block, from time to time occupied by persons employed or acting on behalf of tenants. Part of the work on this day required precast panels to be fixed on the side of the construction which overlooked the office block next door. A crane was required to perform this work. During the task of manoeuvring the slab by crane over the side of thebuilding so it could be affixed to the structure, the crane mechanism failed and the precast panel fell through the roof of the adjoining building and, fortunately, injuring only slightly a person who was working on the top floor of that building.
2 Following an investigation conducted by Inspector Sharpin, proceedings were commenced against Buildcorp alleging a breach of s 8(2) of the Occupational Health and Safety Act 2000. The charge alleged that Buildcorp, being an employer, on 21 June 2002 at 9 George Street Parramatta failed to ensure that persons not in its employment and in particular Chris Wilfert were not exposed to risk to their health and safety arising from the conduct of its undertaking, to wit, the construction of a building while they were at its place of work, contrary to s 8(2) of the Occupational Health and Safety Act 2000 NSW.
3 Because of the stance taken by the defendant in relation to the particulars and the importance of identifying what it was that the defendant had done that was in breach of the Act, it is appropriate to set out the particulars supplied by the prosecutor. The particulars of the charge were:
a. The defendant failed to ensure that persons not in the defendant's employment were not exposed to risks to their health or safety arising from the conduct of its undertaking while at its place of work, in that it failed to take adequate measures to prevent a 4.8 tonne precast concrete panel ["concrete panel"] from falling through the roof of 11 George Street Parramatta ["11 George Street"] and to prevent the risk of injury to persons within 121 George Street created by the fall of the panel.
b. The persons not in the Defendant's employment, who were at the Defendant's place of work at the time, were persons within 11 George Street, in particular persons on the second floor of 11 George Street, more particularly persons employed by HM Symonds & Britten, the occupier of Suite 2a, 11 George Street and further in particular Chris Wilfert.
c. The Defendant failed to provide and maintain a system of work that was safe and without risks to health and safety in that it:
(i) caused, permitted or allowed concrete panels to be lifted by crane and suspended above the roof of 11 George Street when those premises were occupied by persons;
(ii) failed to (or failed to adequately) warn or notify persons in 11 George Street that concrete panels were being lifted and suspended above 11 George Street and that such undertaking constituted a risk to those persons health and safety;
(iii) failed to lift concrete panels so those panels did not traverse the airspace above 11 George Street;
(iv) failed to cause persons in 11 George Street to leave those premises while concrete panels were lifted above 11 George Street;
(v) failed to ensure that concrete panels were only lifted and suspended above 11 George Street when that building was unoccupied.
d. As a result of the defendant's failure as set out in paragraph (c), the said Chris Wilfret, was struck by debris from the falling concrete panel and thereby suffering slight injury to his person.
e. As a result of the said failures the said persons referred to in paragraph (b) above were exposed to risks to their health and safety
4 After the matter had been listed on a number of occasions, approximately one year after the Order had been issued, the defendant entered a plea of guilty but took the unusual course of announcing that apart from accepting the offence was committed in accordance with s 8(2) of the Act, the particulars relied on by the prosecution were not admitted. It was anticipated that a hearing between two and five days might therefore be necessary to hear evidence and determine which of the particulars were made out by the prosecutor. The matter was ultimately listed on the basis that the parties would continue their discussions in the anticipation that one day would be sufficient to deal with all matters in issue. As it eventuated, the parties were still discussing the details of an Statement of Agreed Facts and the manner in which the evidence would be called on the morning of the hearing.
5 Although there was obviously much in contention between the parties, a Statement of Agreed Facts was able to be tendered shortly after the commencement of the proceedings. In view of the issue as to particulars, it is appropriate that the substance of that document be reproduced in this judgment. The immediately relevant parts of that document are as follows:
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4. At all material times Imperial Tarmacadam & Asphalting Co Pty Ltd ("Tarmacadam") owned a building site at 9 George Street, Parramatta, New South Wales ("the building site"). At all material times the defendant was an employer and undertook the business of a supplier of construction services.
5. Next door to the building site was a building known as 11 George Street, Parramatta ("11 George Street").
6. The defendant entered into a written contract dated 27 September 2001 with Tarmacadam to be construction manager of the construction of a building at the building site .... . The defendant's responsibilities at the building site included; coordinating and supervising works on the site, determining the method of construction; management of sub contractors; the day to day running and control of the processes on the site such as start and finish times, manning levels, construction sequences and the like; control of occupational health and safety compliance measures; safety aspects on the site such as first aid facilities, fire control, reviewing safe work method statements and workplace inspections.
7. The defendant had a site specific safety plan in place at the building site. All sub contractors at the building site were required to comply with the defendant's safety guidelines. The sub contractors were required to follow the directions provided by the defendant at the building site.
8. The building was designed by ARC Architects. The design of the building required approximately 60 to 80 pre cast panels to be fixed on the eastern elevation of the building, adjacent to 11 George Street.
9. On 21 June 2002 the building under construction at the building site was approximately 8 stories high. Vertical climbing screens were installed which consisted of steel mesh in place around the perimeter at the top of the building under construction. The climbing screen on the north eastern corner of the building was approximately 4.5 metres above the top floor slab. The primary purpose of the screens was to prevent people from falling from the top three floors of the building to the ground below. It also prevented debris and building materials from falling. The climbing screens which were on the eastern elevation of the building under construction were estimated to project approximately 500 to 800 millimetres into the adjoining property and in some places were over the roof of the adjoining property.
10. At all material times Tarmacadam contracted Resolution Rigging Services Pty Ltd ("Resolution") to supply a tower crane with operators at the building site.
11. At all material times Resolution leased a Leibherr Model 88HC tower crane from East Coast Cranes and Hoists Pty Ltd ("the tower crane") and supplied the tower crane for use at the building site.
12. At all material times Resolution employed Howard Neely, a tower crane operator, Shane King, a rigger/dogman and Steve Farrawell, a dogman. Pursuant to their contract with Tarmacadam, Resolution supplied Neely, King and Farrawell ("the crane crew") to operate the tower crane at the building site.
13. At the time of the incident on 21 June 2002 the staff employed by Resolution had the following experience:
(a) Howard Neely had experience dating back to 1989 where he operated Tower cranes in England. He came to Australia in 1995 and in 1997 obtained his Tower Crane ticket. Mr Neely has experience lifting pre-cast concrete panels in England and Australia. Neely was employed by Resolution for about 10 months and had been undertaking duties as a crane operator at the building site for six months.
(b) Shane King had about 6 years experience and had been employed by Resolution for approximately 6 months. He had been undertaking duties as a dogman at the building site for approximately 3 months.
(c) Steve Farrawell had about 10 years experience working with tower cranes in the commercial construction industry. He had been employed by Resolution for approximately 6 months and had been undertaking duties as a dogman at the building site for approximately 6 months.
14. Neely, King and Farrawell all held the appropriate Certificates of Competency for their positions.
15. At all material times Rescrete Industries Pty Ltd were contracted to supply precast panels and to provide a crew and supervision to erect the panels at the building site. Rescrete subcontracted NSW Precast Pty Ltd ('NSW Precast') to provide riggers to install and fix the precast panels at the building site.
16. At all material times, there was a three story building located on 11 George Street, which abutted the building under construction at the building site for at least 6 metres and was approximately one metre away from the building site at the furthest extreme on the eastern elevation.
17. On 21 June 2002 the building on 11 George Street was occupied. Part of the top floor of 11 George Street was occupied by HM Symonds & Britten, a firm of solicitors. HM Symonds & Britten's office was open Monday to Friday from 9am to 5pm. The office was usually occupied by four persons including the proprietor of the firm, Darcy Patterson and an employee Chris Wilfert.
18. The system of work used to move the panels into position on the eastern façade of the building under construction required the panels to be suspended above the roof of 11 George Street, Parramatta, for a short period of time. Prior to the commencement of the installing of the precast panels at the building site a meeting was held between representatives of the defendant, Rescrete and the crane crew to discuss the method that would be used to install the panels at the building site.
19. It was determined that a work method statement developed by Rescrete dated 1 May 2002 would be followed. The work method statement was not specific for panels being installed on the eastern façade of the building. The work method statement did not state that the precast panels would be suspended over adjoining properties, nor did it exclude such a method of operation.
20. On 21 June 2002 the tower crane was located on the top floor slab of the building under construction at the building site. The crane cabin was elevated approximately 16 metres from the top floor slab. There was approximately 12 metres of crane tower between the slab floor and the slew mount of the crane. The crane boom was approximately 40 metres long.
21. On 21 June 2002, Neely, King and Farrawell ("the crane crew") were undertaking duties at the building site. Their duties included moving six concrete panels, weighing approximately 4.8 tonnes and approximately 4 metres by 3 metres in size, into position on the eastern façade of the building under construction. They were assisted by the riggers from NSW Precast that had been sub contracted by Rescrete. The crane crew was responsible for the lifting of the panels into position at the site.
22. Once the panels were moved to their correct position the riggers fitted the panels into position on the facade of the building. The crane crew commenced work at approximately 6.30am on 21 June 2002. The panels to be lifted into position on the building under construction were delivered by Rescrete on a truck which was parked in the crane zone on George Street at the front of the building site. The first five panels were lifted into position without incident. Each of the panels moved on 21 June 2002 were moved in the same manner. Prior to the incident 36 to 40 concrete panels of similar weight and size had been lifted and suspended above 11 George Street in the same way.
23. At about 1 pm the crane crew were lifting the last of the six panels. The crane crew communicated with each other via two way radio. King directed Neely, the crane operator to lower the hook to the truck containing the remaining panel. Farrawell and King chained the panel to the tower crane. Neely then took the weight of the panel with the crane. This process is to ensure that the load is properly attached to the crane. Farrawell and King released the truck chains which had held the panel down and fine tuned the trolley to prevent the panel swinging around. Neely then hoisted the panel up until he could see the panel coming over the top of the building. Once the panel was in Neely's view Farrawell and King headed to the eastern side of level three where the panel was to be positioned.
24. Neely then raised the panel over the climbing screens and then stopped the trolley and slewed around to the right. At this stage the panel was over the building under construction. He then started to trolley out in first gear until the panel was just past the screens and over 11 George Street. He then stopped the trolley and started to hoist down. He stopped the hoist just before the bottom of the panel disappeared from his view and placed the crane in neutral as he had to wait for the dogmen to get to level 3. Neely then heard the hoist rope whistling through the sheaves. He looked up and saw the rope running through the sheaves. He heard the panel impact through the roof of 11 George Street and felt the shock load through the crane.
25. The radius of the tower crane hook led to a 2 metre incursion of the panel into the airspace above the roof of 11 George Street. The panel fell through the roof of 11 George Street and came to rest on the floor of the offices occupied by HM Symonds & Britten.
26. Subsequent to the panel falling, Neely contacted Farrawell and King and advised them he had lost the panel through the adjacent building. Farrawell and King were approximately half way across the floor of level three at this time. They ran to the adjacent building to see if anyone had been hurt and to ensure that no one entered the area.
27. At the time the panel fell through the roof of 11 George Street Chris Wilfert was the only person in the office on the top floor of the building. The panel landed approximately one metre behind him. He was hit on the left ankle by some aluminium partitioning but received no other injuries.
28. As a result of the incident there was a hole in the roof of 11 George Street which was approximately 8 metres by 6 metres.
29. Investigations conducted subsequent to the incident on 21 June 2002 revealed that the panel dropped as a result of a mechanical fault being a seizure of the brake pivot pins which caused the tower crane's braking system to malfunction. The malfunction caused the tower crane's hoist rope to release and run through the sheaves resulting in the panel falling.
30. This Tower Crane was only one of its type in Australia and had been in service for approximately five years without incident. The crane was regularly maintained and serviced.
31. The seizure of the brake pivot pins was unforeseeable and an inspection of that part of the crane's mechanism was not practicable under site operation conditions. Morrow Equipment has since modified their inspection checklists to ensure that pivot pins in their modified condition are inspected in the future. The design fault that brought about the failure has been corrected by installation of new components into the brake housing and the installation of grease nipples to allow for regular lubrication. The defendant did not have any involvement in the maintenance or inspection of the crane other than to ensure that it was undertaken. Annexed is a copy of the Morrow report ... .
32. The defendant was aware that the top floor of the building situated at 11 George Street was normally occupied during business hours prior to and on 21 June 2002.
33. The roof of 11 George Street is made of cliplock steel. The defendant had not assessed the capacity of that roof to withstand the impact of the concrete panel or any other heavy objects falling onto it, but no conventional roof would withstand such a fall.
34. The defendant did not notify or advise HM Symonds Britten and Co that the panels would be moved over the building. Ian Dopper, construction manager for the defendant when asked by Inspector Sharpin "what procedures were in place on the site to warn, notify or remove the persons working on or in adjoining properties while a suspended load was being brought across or lowered towards them " answered "none".
35. The building work was undertaken in accordance with a development consent which allowed for work to be undertaken Monday to Friday between 7am and 8pm and Saturday 8am to 8pm. Work was not allowed to be undertaken on Sundays and public holidays. Darcy Patterson proprietor of HM Symonds & Britten advised that at the time of the construction work was occurring their office was usually occupied between 9am to 5pm, Monday to Friday.
36. On 21 June 2002 Inspector John Sharpin, attended the defendant's premises and carried out an inspection of the site of the incident. Photographs were taken and a Factual Report prepared.
37. Following the incident a revised work method statement was devised by the defendant in association with contractors, including Rescrete, the crane crew the chairman of the safety committee and the CFMEU. Annexed to this document ... is a copy of the revised work statement.
38. Having regard to the revised work method statement only the panels being installed at the front of the eastern facade of the building, where the buildings virtually touched, could not have been put in place without traversing the airspace above 11 George St. The other panels to be installed on the eastern facade could be installed without traversing the air space above 11 George Street. There was a distance of approximately 1 metre between 9 and 11 George Street adjacent to where the panel fell through the roof.
39. No other person or entity including any of the contractors involved in the lifting and fixing process have been charged with an offence under the Occupational Health and Safety Act 2000 (OHS Act ) as a result of the activity subject of the proceedings against Buildcorp.
40. The defendant co-operated fully with the investigation by WorkCover.
41. The defendant has been operating in the construction industry since 1990 and has no convictions for offences under the OHS Act.
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6 During the hearing on penalty, senior counsel for the defendant made it clear that the guilty plea was entered in relation to the charge as framed under s 8(2) of the 2000 Act and by reference to particular (c)(i) only, namely, that the defendant failed to provide and maintain a system of work that was safe and without risk to health and safety in that it :
(i) caused, permitted or allowed concrete panels to be lifted by crane and suspended above the roof of 11 George Street Parramatta when those premises were occupied by persons .