Matter No IRC 1109 of 2004
INSPECTOR DIETER FRANKE v NELMAC PTY LIMITED
PROSECUTION UNDER s 8(1) OF THE OCCUPATIONAL HEALTH
AND SAFETY ACT 2000
EX TEMPORE JUDGMENT
[2005] NSWIRComm 44
The defendant Nelmac Pty limited has a long history of constructing bridges. On 18 March 2002, it employed Albert John Giffin as a labourer at a work site in which it was involved on the Princes Highway, Bodalla in this State. As a result of an accident that occurred on that day, Inspector Franke commenced a prosecution under s 8(1) of the Occupational Health and Safety Act 2000, to which the defendant has pleaded guilty.
The proceedings that I have dealt with this morning attracted submissions as to the appropriate penalty to be imposed in the circumstances of this particular offence. The particulars to which the defendant has pleaded guilty are that it failed to ensure the safety and health at work of its employees at this work site, and in particular, Mr Giffin, in that there was: a failure to ensure that a system that was safe and without risk to health and safety to its employees was maintained at the site; there was a failure to ensure that a penetration at the site was adequately secured and in a manner which was safe and without risk to the health of its employees working at the site; there was a failure to ensure that the existence of the unsecured penetration at the site was adequately identified or marked; there was a failure to ensure that an adequate inspection of the work area and the site was undertaken before work commenced on 18 March 2002; there was a failure to adequately instruct and train its employees at the site to ensure that penetrations were adequately secured and maintained adequately secured; there was a failure to ensure supervision of its employees working at the site at all times to ensure that safe systems of work were followed by its employees in undertaking the work at the site; and, there was a failure to warn its employees working at the site about the risks of unsecured penetrations.
For the prosecutor, and in its case, there was tendered an extensive Agreed Statement of Facts, a number of photographs which I have found of assistance in understanding the evidence, a factual report prepared by an inspector and also a record of prior convictions, to which I shall return.
I do not wish to incorporate in the record every aspect of the Agreed Statement of Facts but it is sufficient to note these matters. At all material times the defendant was subcontracted by the Roads and Traffic Authority to undertake the construction of a concrete bridge. There were a number of employees on the bridge, including Mr Giffin: Mr Brian James McIntosh was the project manager and supervisor at the site. Mr Michael Smith was a labourer at the site. Mr Paul Glasson was a steel fixer at the site; and Craig Fairman was a concreter at the time of the accident. Mr Giffen was cutting open a bundle of steel, laying out the steel and cutting a piece of conduit to use as a measure for the steel. He took a length of conduit onto the formwork to check its length. He then stepped down from a plank onto a piece of plywood of the formwork flooring located at the site.
That formwork was covering an opening in the deck, had not been properly nailed and secured, nor marked to indicate that there was an unsecured penetration, and as Mr Giffin stepped onto the plywood, it gave way from under him causing him to fall through the opening in the formwork. One of Mr Giffin's legs went through the penetration. The other one remained outside the penetration, resting on the plywood.
Mr Giffin sustained injuries to his back and there is other evidence that gives some more detail as to that aspect. I have had by virtue of the agreed statement of facts, and by reference to photographs, significant assistance in understanding both the site and the nature of the work. In the agreed statement of facts it is said that the decking was approximately 1.5 metres above the water under the bridge. The water was approximately one metre deep, with a soft muddy bottom.
As a result of his observations and investigations, the prosecutor made the following findings. Notwithstanding that the defendant's safe work method system provided that any penetrations must be covered, and that flooring and formwork must be securely fixed, the defendant failed to ensure the system was followed by its employees. Mr Smith, who was charged with the task of fitting and securing the plywood flooring over the opening of the penetration, did not follow the system of work, and left the site on 16 March 2002 without securing the plywood into position.
Mr Giffin was not advised that the plywood was not secured. The defendant failed to ensure that safe systems of work were followed by its employees in undertaking the work at the site. The defendant's procedure for fixing the plywood formwork consisted of two stages. In the first stage the nails or screws used to fix the plywood were not to be nailed right through the wood. In the second stage, after the area that had to be finally fixed had been checked by the supervisor to correct and match the height, the nails or screws were then nailed or screwed home.
The piece of plywood that Mr Giffin stepped on had been laid on 16 March, and at that time that piece of plywood was not secure in accordance with either stage of the defendant's work procedure. The inspector also found that there was no warning in the area around the penetration to indicate that there was an unsecured penetration of the area.
The defendant's project site safety plan provided that the project manager, or in the absence of the project manager, the site supervisor was responsible for planning and safe execution of work on the site. There was no properly appointed site supervisor or project manager at the site on 16 March 2002, or on the morning of 18 March 2002, up to the time the accident happened.
By agreement between Mr Smith and Mr McIntosh, Mr Smith considered he was the supervisor at the site on 16 March, but the other employees were not advised he was the supervisor. Mr McIntosh, the supervisor responsible for ensuring the plywood was nailed down, and secured in place on site, was not present at the site on 16 March, was not present at the time the men commenced work at 7 am on 18 March and was not present at the time of the accident at 7.30 am on 18 March.
The supervisor was not on site until 10 am on the day of the accident. Following the accident, the defendant carried out training and induction with all employees; developed and provided to employees risk assessments and work instructions and provided supervision in compliance with Nelmac Pty Limited policy.
In relation to the defendant's prior convictions, that record shows that in May of 1999 it was convicted by the Wright J, President of three breaches under section 15 (1) of the Occupational Health and Safety Act 1983. In relation to those matters, it was fined $80,000, $10,000 and $10,000, a total of $100,000.
I will turn shortly to the judgment of Wright J, President. In relation to the matters in December 2000, the defendant was found guilty of a breach of sections 15(1) and 16(1) of the Occupational Health and Safety Act 1983 and on each charge was fined the sum of $40,000. There is a judgment in relation to that matter of Mark s J which I shall briefly refer to in due course.
The defendant's evidence consisted primarily of an affidavit of Brian James McIntosh, a director of the defendant, and the person who was the project manager of this work. Annexed to that affidavit were a variety of work manuals, work statements and the like, indicating the approach taken by the defendant to its work.
Mr McIntosh spoke of the company being a family owned and operated business in the bridge construction industry. He had been involved in the building and construction industry and primarily in the construction of bridges for more than 12 years, and in the last ten years in a supervisory role with the defendant, and had a variety of qualifications, including a rigger's certificate, crane driver's certificate, and he was also certified by TAFE to train small groups.
As a director of Nelmac Pty Ltd, he had been asked to speak on its behalf in these proceedings, and he also spoke in his capacity as the project manager for the company working on a variety of bridge construction sites. He said that in his role as project manager he was responsible for the supervision of work crews, for occupational health and safety and general managerial issues on site.