5.2 Primary judge's findings
37 As to the scope of claim 1, the primary judge found, at J [180], that the dampener must have a longitudinal axis disposed between, and substantially parallel with, planes defined by opposing faces of the first panel and be at least partially housed within the first insert component of the first leaf assembly. As the primary judge expressed it, this means that the dampener "must be coplanar or parallel with the panel in which it sits", i.e., in the insert component of the first leaf assembly. His Honour observed that the claim is then "agnostic" as to the arrangement of the dampener relative to the second leaf assembly. In other words, there is no limitation as to the orientation of the dampener or the means by which it effects dampening upon the closing of the hinge: J [215]. The interaction between the dampener and the second leaf assembly may be indirect: J [122].
38 The primary judge found at J [215] that, by contrast, the specification of the Parent describes the invention by reference not only to the "co-planarity feature" but also by the limitation that the dampener comes into contact with the second leaf assembly, with the dampener arranged so that it is orthogonal or substantially orthogonal to the hinge axis (which his Honour described at J [137] as the orthogonal dampener requirement). The primary judge considered at J [186] that the reference to the dampener "coming into contact" with the second leaf assembly is unambiguous. It requires that the dampener make contact or touch the second leaf assembly. This contact is direct contact. The primary judge found that the language does not admit of a construction that would permit an intermediate part to make contact or indirect contact with the second leaf assembly.
39 The primary judge also rejected Glass Hardware's submission that the word "dampener" in [011] of the Parent should be understood as referring to a "dampener mechanism", where such mechanism may include a sliding cam which cooperates with the dampener, rather than a particular part. His Honour set out three points in support of his conclusion not to extend "dampener" to mean "dampener mechanism" at J [188]−[192]:
188 First, a "dampener" is a component recognised in the field. In his evidence, Mr Hunter describes a dampener as a part where a piston moves inside a cylinder and the motion of the piston is restricted in some way, such as by friction or by pressure resistance by the working fluid. Mr Richardson similarly observes that a dampener with a longitudinal dampener axis operates to dampen in a linear direction. By contrast, there are other commercially available dampeners that operate to dampen rotationally which are not the subject of the claims because they do not have a longitudinal axis.
189 Secondly, the balance of the body of the specification supports the view that the skilled reader would understand the reference to a dampener to be to a particular component. The only description of a dampener in the parent is of the embodiment referred to in the figures. In those, dampener 100 is described and depicted as an individual part, having dampener body 104 and dampener pin 102 (see fig 3 of the parent and also the 485 patent). If the broader definition proposed by Polaris were adopted, the "dampener" would include other parts of the hinge that are not a dampener, but which cooperate with it to achieve that function such as the separately described striking surface 64. There is no suggestion that this was intended, and I reject the contention that the skilled addressee would read the reference in [011] or the specification of the parent as a whole in that way.
190 Furthermore, the Background refers to prior art dampeners that were orientated orthogonally relative to the plane of the hinge members, with the overlapping portion of the hinge contacting "a protruding portion of the dampener when the hinge had nearly progressed to the closed position". This suggests that the dampener referred to is not a broad "mechanism" but rather a part, which has a particular orientation and protrusion. Leaving aside the context of the language of the [011] of the parent as a whole, perhaps the clearest reason for this view is that the patentee has chosen to use the word "dampener" and not "dampener mechanism" in that paragraph and elsewhere in the parent.
191 Thirdly, the expert evidence further supports this distinction. In cross-examination during the course of the concurrent evidence session Mr Hunter was asked to agree that the second dampener in the Orion hinge included the parts identified in the drawing (depicted in section 5.2 above), being jointly the second damper body, second dampener pin and also the second sliding cam. Mr Hunter resisted that proposition. It was then suggested that the second sliding cam could be regarded as part of the "dampener mechanism" to which he responded:
MR DIMITRIADIS: And I suggest to you that that is fairly - you're fairly able to regard that [being the sliding cam] as part of the dampener mechanism in this product for that reason?
MR HUNTER: I think it's a fair - it's fair to say that it's a component of the overall dampening mechanism, because a mechanism can obviously be comprised of many different components that work together to achieve a functional outcome, but you were saying something different before, which was that the sliding cam was part of the dampener, which is not something I would agree with.
192 I accept Mr Hunter's description.
40 As to the orthogonal dampener requirement, the primary judge found at J [193] that [011] of the Parent specification (which summarises the invention) in substance confines the invention to one where the dampener is aligned to be orthogonal to the axis of the hinge. His Honour observed, with respect to the balance of the specification, that this was the only arrangement described, with the description of the preferred embodiments emphasising (amongst other things) that the advantage of this arrangement is that the dampener pin is less likely to deflect and bend during hinge movement.
41 The primary judge said that the expert evidence indicated that the person skilled in the art would understand that the orthogonal dampener requirement addresses a problem that would arise in dealing with lateral forces that would be applied to the dampener at other angles: J [195].
42 Mr Hunter explained the mechanical consequences of moving away from the orthogonal dampener requirement. He said that adopting orientations for the dampener that significantly vary from orthogonal to the hinge axis would produce negative asymmetrical forces that would likely lead to the dampener jamming or failing. For this reason, an engineer would seek to avoid putting the dampener at a different angle.
43 Further, Mr Hunter said that it was a matter of simple geometry that, if the dampener were to be used at an angle rather than in an orthogonal orientation, its stroke would need to be longer in order to provide the same dampening effect. This, in turn, would require a deeper hollow within which the dampener is to be retained, meaning that the design would be less compact.
44 Mr Hunter also said that making a hinge that addresses the problems identified in the specification of the Parent, without the dampeners coming into direct contact with the second leaf assembly and meeting the orthogonal dampener requirement, would require new concepts to be developed for a completely new hinge design. He gave evidence of the challenges facing the person skilled in the art in seeking to come up with such a design. He observed that the Parent made no disclosure of how to implement such a device.
45 The primary judge accepted Mr Hunter's evidence that changing the dampener angle would involve a fundamental redesign of parts, and that the specification of the Parent did not disclose "how to address the problem of moving away from the orthogonal arrangement": J [211].
46 The primary judge said that Mr Richardson's evidence demonstrated that he was also concerned about the effects of lateral loading if the angle of the dampener were to be changed. Mr Richardson agreed that if the angle of the dampener were changed from orthogonal to the hinge, it would make the lateral load problem worse than in the embodiment described in the Parent. But Mr Richardson said that the problem could be addressed by the introduction of an intermediate component.
47 Mr Richardson described such a component by reference to a sketch which the primary judge reproduced at J [205]. Mr Richardson explained the design process involved in developing this component. The primary judge said that it was apparent from Mr Richardson's evidence that he would not know whether the problem of lateral loading had been solved until a prototype of this hinge was built and tested. The primary judge also noted Mr Richardson's acceptance that the process of arriving at such a design involved use of his own "imaginative faculty". His Honour remarked that this observation by Mr Richardson pointed to the fact that the Parent "left gaps in its teaching that must be filled by imaginative design work": J [210]. The primary judge said that an example of such a gap was that the Parent does not disclose the use of an intermediary component.
48 The primary judge said at J [212]:
Separately from the example given by reference to his sketch (exhibit D), Mr Richardson agreed that if one were to change the orientation of the dampener from orthogonal to the hinge axis, the person skilled in the art would need to make a number of decisions, none of which is guided by the patent beyond a requirement that the angle of orientation be in the same plane as the panel. Those decisions would include which angle of orientation to choose; what arrangement to design for any intermediate sliding component or components; what arrangement to choose for any cooperating elements; the rearranged design of an insert component; and how those components are to fit together. He agreed that whilst with the benefit of the parent he would be able to keep the outside features of the hinge (being the broad arrangement of the first leaf assembly, the hinge knuckle and the second leaf assembly), the interaction between the dampener and the second leaf assembly and the internal components of the insert would need to be altered.
49 The primary judge concluded that claim 1 of the 918 Patent was for an invention that is broader in scope than the invention disclosed in the specification of the Parent. His Honour said that the Parent does not disclose a hinge mechanism whereby the axis of the dampener is simply coplanar with the first panel. The Parent emphasises that the dampener comes into direct contact with the second leaf assembly. The primary judge said that that requirement limits the scope of the invention, as disclosed and described, to a particular hinge mechanism in which the longitudinal dampener axis is "more or less" orthogonal to the hinge axis. The primary judge explained that his use of the expression "more or less" was to indicate that there will be scope for some variance from the perpendicular. His Honour noted, "[h]owever, [that] the range will be modest, having regard to the lateral forces": J [217].
50 In reaching this conclusion, the primary judge rejected Glass Hardware's contention that claim 1 simply identifies a product using descriptive or functional language that necessarily covers a variety of arrangements which are sufficiently supported by the detailed description in the specification of the Parent of a single preferred embodiment: J [219]. The primary judge said:
… Enablement across the scope of the claim will not be established merely by showing that all products within the claim range will, if and when they are made, deliver the general benefit concerning the vibration, manufacturing and thickness problems. It will be necessary for the whole range of the products within the range to be made.
51 The primary judge explained at J [220]:
… I am persuaded that, in order to adjust the axis of the dampener to an angle that is materially beyond one that is orthogonal to the hinge axis, significant research and development would be needed. I consider that the evidence of the steps required as set out by both of the experts demonstrates that the exercise would involve the development of an intermediate component, additional to the dampener, and the design of the interacting surfaces to meet it. Even with a plan in mind to place the dampener axis at a different angle (contrary to the evidence of Mr Richardson, I do not accept that the parent suggests or teaches one), the person skilled in the art would be required to ascertain what that angle should be, itself no easy task, and then use computer-aided design techniques to develop a prototype and develop a test rig. The evidence reveals that even were that to be done, the skilled addressee would not be sure that the result would be a design with a dampener that could withstand the lateral forces involved. The exercise might have to be repeated with alternative designs and angles. The insert components would require redesign to accommodate the configuration.
52 The primary judge found, therefore, that the requirements of s 43(2A) of the Act were not met in that the invention claimed in claim 1 (and other claims) of the 918 Patent was not disclosed in the Parent in a manner that is clear enough and complete enough for the invention to be performed by a person skilled in the art. As a consequence, the priority date of the claims was deferred to the date on which the application for the 918 Patent was filed. It was not disputed that, at that date, the Orion hinges anticipated the invention as claimed. As a result, the claims were invalid: J [227]-[229].
53 At J [236], the primary judge made a corresponding finding in relation to internal sufficiency. The specification of the 918 Patent did not disclose the invention, as claimed, in a manner that was clear enough and complete enough to enable it to be performed by the person skilled in the art. The requirements of s 40(2)(a) were not met.
54 At J [246]-[249], the primary judge found that the invention as claimed in the 918 Patent was not supported by matter disclosed in the specification of that patent.