The AFS Product
42 The next question is whether the applicant has established that the AFS Product incorporates the ramp surface integer. There was a considerable amount of evidence given by the expert witnesses directed to this topic. The evidence also included a number of samples of the AFS Product which I have examined.
43 It is necessary to say something more concerning the photographs reproduced in Schedule A. These photographs (WSH-10) were taken by Mr Hunter as part of an experiment in which two AFS Products were slowly brought together in the transverse direction using a tie-down ratchet strap. The movement was paused at various points in the process so that Mr Hunter could take photographs and measurements. The photographs in Schedule A show the location and configuration of the flange and the groove relative to each other at various points before (Figs 1, 2, 3 and 4) and after (Fig 5) snap engagement occurs.
44 Figure 1 of Schedule A shows the two AFS Products at a point at which the top of the flange and the top of the groove first touch. Figure 2 shows that, after the two elements are further brought together, the top of the groove has moved down along the outer wall of the flange. Figure 3 shows the top of the outer wall of the groove as it approaches the bottom of the outer wall of the flange. Figure 4 shows the flange and groove, in Mr Hunter's words, "just prior to snap engagement." Figure 5 shows the position of the flange nestled inside the groove, after snap engagement has occurred.
45 Mr Hunter's annotations on the photographs in Annexure A show the ramp surfaces consisting of the outer wall of the flange (coloured green) and what he refers to as the "upper ramp surface" consisting of the curved surface at the top of the groove (coloured red) running between the inner and outer surfaces of the groove.
46 It is important to point out that in his first presentation of these same photographs (WSH-8) Mr Hunter identified the ramp surface as the surface extending along the entire length of the outer wall of the groove. The applicant contends that this surface consists of a ramp surface for the purposes of claim 1. Alternatively, it says that what Mr Hunter calls the upper ramp surface is a ramp surface for the purposes of claim 1.
47 I am satisfied that the outer wall of the groove that lies beneath the curved surface at the top does not function as a ramp. It is only where the flange engages with the top of the upper portion of the wall of the groove, that the curved surface might be said to act as a ramp as the tip of the flange travels along it. Mr Hunter's photographs do not reveal the presence of any movement which suggest that the lower portion of the outer wall of the groove functions as a ramp.
48 The respondent submitted that Mr Hunter's experiment does not demonstrate that the tip of the flange travels along what Mr Hunter calls the upper ramp surface. When making this submission the respondent focused on Figs 4 and 5 which did not, as Mr Hunter accepted, capture any image of the lip of the flange as it travelled beyond the position it is last shown in Fig 4 before snap engagement has occurred as shown in Fig 5.
49 Mr Hunter's evidence was that he was unable to capture images of what occurred between Figs 4 and 5. Nevertheless, his evidence was that the tip of the flange had to travel across the length of the curved surface if snap engagement was to occur and that the curved surface, along which the lip travelled, provided a mechanical advantage that assisted the flange to move absolutely, and relative to the groove, which made snap engagement possible. Mr Hunter said in his evidence:
[The] point that there's no mechanical advantage over that second section [referring to the curved surface], that's also not true, because the flange continues to move over an outwardly diverging portion of the groove, so there must be a mechanical advantage there. That arc must be making it easier for that - for that flange to traverse over that portion of the groove and make its way into the slot.
50 In his oral evidence, Mr Phillips said that he did not believe the curved surface was providing any mechanical advantage. Mr Phillip's reason for believing that no mechanical advantage was provided was not that a curved surface could not function as a ramp. Mr Phillips gave the following evidence in cross-examination:
MR DIMITRIADIS: Okay. Putting aside the degree of that deflection, which I will come back, you agree that that movement of the flange riding up the curved upper portion of the distal end of the groove provides a mechanical advantage of the kind to which you referred earlier as being required for a ramp surface.
MR PHILLIPS: I don't believe so in any practical sense.
MR DIMITRIADIS: And is that because of the degree of the deflection? Is that the reason for you not accepting that there's a mechanical advantage?
MR PHILLIPS: And the - yes, the degree of deflection, whether it's angular or linear, however we measure it. I consider that insignificant.
MR DIMITRIADIS: Okay. Putting aside whether the degree is insignificant, it's nothing to do with the fact that it's a curved surface that you're disagreeing with me? That's not the reason, is it?
MR PHILLIPS: No.
MR DIMITRIADIS: If it was sufficiently - sufficient in magnitude, in your view, riding up over a curved upper portion of that kind could provide a mechanical advantage of the kind we - - -
MR PHILLIPS: Yes. I think it's not a deliberate feature of the product.
MR DIMITRIADIS: Okay, but you - - -
MR PHILLIPS: But I agree it does - could.
MR DIMITRIADIS: Do you agree it could - a curved surface of the kind that we see at the distal end of the groove could provide a mechanical advantage if the degree of movement was significant enough by the tip of the flange riding up over it?
MR PHILLIPS: Yes.
51 There was accordingly acceptance amongst the experts that a curved surface at the top of the outer wall of the groove portion was capable of acting as a ramp which would make it easier for the flange to traverse into the groove. However, I did not understand Mr Phillips to accept that the curved surface at the top of the groove in the AFS Product provided any mechanical advantage or that, if it did so, that the degree of mechanical advantage provided was of any practical significance. As Mr Phillips explained in his third affidavit, during the process of snap engagement, it is the ramp on the outer wall of the flange (and not the curved surface at the distal end of the groove) which provides the mechanical advantage necessary to deflect the groove relative to the flange for the purpose of snap engagement. Mr Hunter, in his oral evidence, similarly agreed that, save for the final millimetres when the lip of the flange rides over the curved surface, it is the ramp on the outer wall of the flange (coloured in green) which is functioning as a ramp for snap engagement in the AFS Product.
52 There was a debate between the experts regarding the degree of movement of the flange and the groove during the snap engagement process. In his written evidence, Mr Phillips explained that he had performed calculations (based on the stiffness ratio of the cantilever lengths) showing approximately 90% deflection by the groove and 10% by the flange during snap engagement of the AFS Product. He also performed a "practical test" to validate those calculations (using a ratchet strap and Vernier Calliper measurement tool) which he said revealed that, during snap engagement, the groove section had moved approximately 99.5% of the total interference, and the flange section had moved 0.5%. Mr Phillips described the results of his "practical test" as revealing "insignificant" movement of the flange during snap engagement.
53 Mr Hunter performed similar calculations and experiments (albeit on different samples of the AFS Product). His calculations and measurements revealed that the groove section had moved approximately 75% of the total interference, and the flange section had moved by approximately 25%.
54 As part of the "practical test" that Mr Phillips performed (which he said revealed de minimus movement of the flange of 0.5%), he took a series of photographs which he annotated and attached to his affidavit. Mr Phillips was taken to theses photographs during cross-examination and agreed that these photographs depicted (even to the naked eye) deflection of the flange as part the overall relative movement during snap engagement.
55 Mr Phillips was also taken to an illustration of the flange and groove deflection profiles which he also had prepared and annexed to his affidavit. He agreed that this illustration revealed "noticeable" movement of the flange during snap engagement. Both Mr Phillips and Mr Hunter were also taken to marked up versions of Mr Phillips' illustration which included centre lines and measurements of the deflection profiles of the groove and flange during snap engagement. Both witnesses confirmed, based on their own measurements performed in the witness box, that these documents revealed 37.5% movement of the flange and 62.5% movement of the groove during snap engagement.
56 Mr Hunter's evidence clearly establishes that the movement of the groove is assisted by what he also calls a ramp surface in the AFS Product (shown in green in Schedule A, Figs 1-5) on the outer surface of the flange. It is this inclined surface that assists the groove to move in a downward direction relative to the flange to a point at which snap engagement can occur. It is clear that it is this surface in the AFS Product that provides most, if not all, of the mechanical assistance necessary to enable snap engagement to occur.
57 I do not consider what Mr Hunter describes as the "upper ramp surface" (shown in red in Schedule A, Figs 1-5) is a "ramp surface" within the meaning of the claims. The evidence does not establish that it makes any contribution to the movement of the flange. To the extent that Mr Hunter's evidence (see para 49 above) might be understood to suggest otherwise, it seems to me to be based on a conjecture and is not persuasive. While the lip of the flange may travel along the "upper ramp surface", it does not necessarily follow that this surface is functioning as a ramp (ie. by assisting the movement of the flange as it travels to the point at which snap engagement is accomplished) or, assuming that it is, that its contribution to that result is of any significance to the working of the AFS Product.
58 The applicant submitted that the present case is analogous to Bitech Engineering v Garth Living Pty Ltd (2010) 86 IPR 468. I do not agree. In that case the question was whether the respondent's device (an electric heater with a viewing screen on which simulated images of flames were projected) included "simulated flame effect means for reflecting said light to simulate flames." The respondent's heater included such a means but also included another means for directly projecting light to simulate images of flames. The primary judge held that about half of the relevant images were created by reflected light and about half were created by direct light. Thus, there was a substantial use of reflected light to simulate flames in the respondent's heater. It was on that basis that the respondent's heater was found to infringe. In the present case, it has not been established that what Mr Hunter calls the "upper ramp surface" makes any significant contribution to the movement of the flange. It is clear that in the AFS Product, it is the outer surface of the flange that performs this function. To the extent (if any) that the curved surface at the top of the groove also performs this function, its contribution to the movement of the flange into the groove is not shown to be anything more than de minimus. I am therefore not satisfied that what Mr Hunter calls the upper ramp surfaces in the AFS Product are ramp surfaces within the meaning of claim 1 as it would be understood by the notional skilled addressee.