Categories 1 and 2
40 Categories 1 and 2 can conveniently be dealt with here together concerning as each does the question of metal dusting.
41 I have earlier referred to correspondence from the respondents' solicitors to the applicants' solicitors belatedly seeking further discovery ("SLF-10" and "SLF-12" to the affidavit of Mr Freire).
42 There is no statement in this or any other correspondence from the respondents' solicitors or in any submission made by their counsel at the hearing that such documents had been specifically requested by the respondents' technical expert. Indeed the respondents have known since November 2005 that the aluminide coated tubes inserted by the applicants after the Plant's acquisition had on removal disclosed evidence of metal dusting: see letter from applicants' solicitors to respondents' solicitors dated 23 November 2005 ("SLF-6" to the affidavit of Mr Freire). Despite this the orders for provision of expert reports were made by consent in late November 2005 and most recently in September this year.
43 It can be seen then that the concern of the respondents and their request for further discovery communicated by their solicitors arose as a matter of inference. The inferences drawn by them were refuted by the correspondence from the applicants' solicitors dated 14 November 2006 and to which I have referred. It was not contended by counsel for the respondents at the hearing, nor was their evidence to the effect that what was stated in that letter was incorrect. I accordingly have proceeded for present purposes on the basis that it is correct. It is mere assertion by the respondents as to there being relevant further documents discoverable and said to be necessary for the proper and full instructing by them of their expert in relation to the technical issues. Beyond mere assertion however the respondents provided no other bases to support their request for those additional documents.
44 Their request appears to proceed upon a misapprehension as to the nature of the research and development work carried out by the respondents in consultation with ICI/Johnson Matthey as being relevant to the flaws in relation to the technology acquired.
45 It seems to me that the way in which that additional research and development was described by the applicants' solicitors in its letter dated 14 November 2006 on the second page and to which I have referred was somewhat ambiguous in its reference to the nature of the research and development as being "specifically to overcome the flaws in the technology which existed as at the date of acquisition."
46 The ambiguities such as they were, in my view, were put to rest in the affidavit of Mr David John Dunne sworn 18 December 2006 which is relied upon by the applicants in opposition to the orders sought. Mr Dunne is the General Manager of the Laverton Methanol Plant in question. He is the person who was primarily responsible on the part of the applicants for identifying the documents for discovery in this action.
47 He deposed relevantly as follows:
6. When the Plant was acquired by Coogee in or about May 2000, there was a significant problem with its operation, it was ascertained in or about early 2001 that the AGHR had suffered from metal dusting. During the period from then to in or about early to mid 2003, investigation and conferral with Johnson Matthey, the technology providers, was conducted to endeavour to ascertain the cause of the metal dusting and further the metal dusting issues had caused the performance problems the Plant had been experiencing prior to and as at the date of the sale to Coogee.
7. All of the documentation in Coogee's possession, custody or power relating to these investigations, conferrals and analysis including all information relating to the operation of the Plant has been discovered. Discovery was provided of all of these documents up to and until in or about June 2003.
48 Mr Dunne then deposed to further research and development conducted in relation to the performance of the Plant and in particular the technology. He deposed as follows:
8. Coogee has continued to operate the Plant since that date and in co-operation with Johnson Matthey has been analysing the performance of the Plant and looking at making improvements to the technology. A variety of changes have been made or proposed with a view to increasing the performance of the AGHR and/or to improve its reliability. This process has not been directed to ascertaining whether the problems experienced by the Plant in 1999/2000 were caused by metal dusting which the AGHR was subject to, or, to determining the cause of the metal dusting in the reaction at that time. These efforts have been directed to developing and improving the technology to the point that now the design of the AGHR is proposed to be changed significantly to a Baffled Gas Heated Reformer or BGHR.
49 Mr Dunne further said that the applicants introduced further developments to the AGHR technology including the insertion of differently designed internals in order to try and resolve the metal dusting issue. Those internals did not have a finned design as previous designs had had and both the catalyst tubes and the sheath tube were a different size changing the velocity of the gas passing through reformer. [9] He further said that those tubes suffered from a design fault which required their removal at which time it was noticed that the tubes had been subject to localised metal dusting.
50 The applicants' case in relation to the risk of metal dusting concerns metal dusting occurring where the reactor tubes were not coated with aluminide. It is no part of the applicants' case that metal dusting occurred or there was a risk of it occurring when the reactor tubes were coated with aluminide. In other words their case concerns the substitution of uncoated for coated reactor tubes when the AGHR technology was introduced and the failure on the part of the applicants to disclose this substitution and its effect on risks of metal dusting occurring.
51 The fact that metal dusting occurred subsequently in coated reactor tubes of a different design is relevant to a proposition that there was a risk of metal dusting occurring in relation to that technology employing coated reactor tubes. That is not however relevant, in my view, to the applicants' case as I have explained.
52 The localised metal dusting on reactor tubes of a different design discovered in 2004 cannot impact upon the central allegations in the case namely whether it was represented that the Plant had operated for a period of five years successfully; that all of the proven attributes of the GHR had been included in the AGHR which was thereby a successful and proven technology, and that there was no significant risk of metal dusting utilising that technology. Neither is it relevant to issues of reliance, causation or damages.
53 As the respondents in paragraph 9 of their outline of submissions contend, and I accept, the asserted connection of the subsequent metal dusting which occurred in or about 2004 and which is referred to in paragraph 11 of the respondents' outline of submissions is not relevant to any issue in the case. Indeed in a letter from the applicants' solicitors to the respondents' solicitors dated 20 December 2005 (annexure "SLF-8" to the affidavit of Mr Freire sworn 4 December 2006) it was made clear (at p 3 of that letter, paragraph 4) that no amendment had been made in relation to that subsequent metal dusting, that it did not form part of the applicants' case and that the respondents ought to prepare their case on the basis of the pleadings as they currently stood. This clear statement was made in response to the respondents' concern contained in a letter from its solicitors to the applicants' solicitors dated 19 December 2005 (annexure "SLF-6" to the affidavit of Mr Freire sworn 4 December 2006) that any claim based on that subsequent metal dusting would "represent a fundamental shift" in the applicants' case and would require an amendment to the applicants' pleading.
54 Again as the applicants point out in their outline of submissions [19] the respondents have not provided any detailed explanation as to why they consider that further discovery is critical to the provision of their expert reports. This is despite a written request from the applicants' solicitors by letter dated 29 November 2006 ("SLF-16" to the affidavit of Mr Freire (Vol 2)).
55 In a further letter from the applicants' solicitors the following day, 30 November 2006, it was reiterated that despite having the applicants' technical expert reports since August 2005 it was only on 21 November 2006 that the respondents suggested through their solicitors that the applicants had failed in their obligation to provide discovery in relation to the current status of the technology or on-going research and development processes. That it was said was notwithstanding that on 23 November 2005 the applicants' solicitors advised the respondents' solicitors of further metal dusting issues which were being incurred by the applicants at the Plant.
56 The letter then put forcibly that if the respondents' experts had required updated information in relation to the technology, it is inconceivable that they would not have requested access to such information for more than 12 months after they were instructed. In my view there is much to be said for that proposition. In any event there has been no reply from the respondents' solicitors to either of those quite reasonable requests in the context of complex litigation and where further discovery were it to have been ordered would have been very extensive (see par 14 affidavit of Mr Dunne sworn 18 December 2006) and with the significant extra costs being incurred.
57 Accordingly I am not satisfied that the documents in Categories 1 and 2 satisfy any of the criteria under the Federal Court Rules Order 15 r 2(3).